Miniature fiber material integrated experiment forming equipment

Abstract

The utility model discloses micro fiber material integrated experiment forming equipment, which relates to the technical field of material experiment equipment and comprises a base, a top plate mounted at the top end of the base, a stirring tank and an air cylinder mounted on the top surface of the top plate, a hot pressing device connected to the output end of the air cylinder, a transfer mold mounted at the bottom end of the air cylinder and a guide rail mounted at the top end of the base. According to the utility model, the material mixing plate is matched with the inclined supporting seat with the deflection angle design, so that the rotating direction of the material mixing plate deviates from the axial lead of the stirring tank, the upper layer slurry, the middle layer slurry and the lower layer slurry in the stirring tank are promoted to present different motion states, and local accumulation is avoided. Meanwhile, the inclined through groove in the side wall of the mixing plate is designed according to a specific inclination angle and large and small openings, the slurry on the outer side is guided to the center during rotary stirring, and the internal and external uniform mixing effect is further enhanced, so that high-quality slurry for preparing fiber materials is produced, and a foundation is laid for forming of high-quality products.

Description

Technical Field

[0001] This utility model relates to the field of material experimental equipment technology, and in particular to an integrated experimental molding device for microfiber materials. Background Technology

[0002] Fiber material molding experiments are a series of experimental activities conducted on fiber materials to explore their molding characteristics and optimize molding processes. Different types and specifications of fiber materials are selected for the experiments, employing molding methods such as spinning, weaving, and molding. During the experiments, factors affecting the molding effect, such as temperature, pressure, and time, must be precisely controlled, and the appearance, structure, and properties of the molded fiber products are carefully observed, tested, and analyzed.

[0003] However, in the existing technology, the experimental molding equipment for fiber materials may not be able to achieve comprehensive and uniform mixing of the slurry in the mixing stage. It may only be able to make the slurry move in a single plane or fixed area, resulting in inconsistent mixing degree of slurry at different heights and positions in the mixing tank. The mixing state of the upper, middle and lower layers of slurry tends to be the same, which can easily lead to local accumulation. This makes it impossible to produce high-quality slurry for fiber material preparation, affecting the product molding quality and thus affecting the experimental results. Utility Model Content

[0004] The purpose of this invention is to solve the problems existing in the prior art by proposing an integrated experimental molding device for microfiber materials.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated experimental molding device for microfiber materials, comprising a base, a top plate installed at the top of the base, a mixing tank and a cylinder installed on the top surface of the top plate, a hot pressing device connected to the output end of the cylinder, a transfer mold installed at the bottom end of the cylinder, a guide rail installed at the top of the base, a hot pressing mold slidably connected above the guide rail, a motor installed at the top of the mixing tank, inclined support seats provided at both the top and bottom of the mixing tank, a mixing plate connected between the two inclined support seats, and the output end of the motor fixedly connected to the inclined support seat at the top.

[0006] Preferably, a conical hopper is installed at the bottom of the mixing tank, and a solenoid valve is installed at the bottom of the conical hopper.

[0007] Preferably, a vertical frame is fixedly installed on the upper surface of the conical hopper, and a diagonal brace at the bottom end is rotatably connected to the upper surface of the vertical frame.

[0008] Preferably, a tank cover is movably connected to the top of the mixing tank, and a feed inlet is provided on the side wall of the mixing tank.

[0009] Preferably, the side wall of the mixing plate is provided with an oblique through groove, and the opening size of one side of the oblique through groove is larger than the opening size of the other side.

[0010] Preferably, the inner wall of the mixing tank is coated with an anti-corrosion coating.

[0011] Preferably, a positioning column is provided above the hot pressing device, and the hot pressing device is slidably connected to the top plate through the positioning column.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the mixing plate, in conjunction with the angled support designed at an off-center, causes the mixing plate to rotate away from the axis of the mixing tank, resulting in different movement states of the upper, middle, and lower layers of slurry within the mixing tank, thus preventing localized accumulation. Simultaneously, the inclined grooves on the sidewall of the mixing plate, designed with a specific angle and varying opening size, guide the outer slurry towards the center during rotational mixing, further enhancing the internal and external mixing effect. This produces high-quality slurry for fiber material preparation, laying the foundation for the formation of superior products.

[0014] 2. In this utility model, the overall design of the equipment is ingenious, and the mold is easy to assemble and disassemble, greatly saving space and manpower. After a single person completes the initial debugging, the operation process for experimental personnel is extremely simple. They only need to pour the materials into the mixing tank and start the equipment; subsequent complex processes such as mixing, grouting, and hot pressing can all be completed automatically. This highly integrated and automated design significantly reduces the operational difficulty and cost of conducting fiber material experiments in laboratories and universities, and improves experimental efficiency. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of an integrated experimental molding device for microfiber materials;

[0016] Figure 2 This utility model provides a schematic diagram of the structure above the top plate in an integrated experimental molding device for microfiber materials.

[0017] Figure 3 This invention provides a schematic diagram of the internal structure of the mixing tank in an integrated experimental molding device for microfiber materials.

[0018] Figure 4 This utility model provides a schematic diagram of the mixing plate and inclined support structure in an integrated experimental molding device for microfiber materials;

[0019] Figure 5 This utility model presents a simplified diagram illustrating the working principle of the mixing plate in the mixing tank of an integrated experimental molding device for microfiber materials.

[0020] Legend: 1. Base; 2. Mixing tank; 21. Motor; 22. Tank lid; 23. Mixing plate; 230. Inclined channel; 24. Solenoid valve; 25. Inclined support; 26. Conical hopper; 27. Stand; 3. Cylinder; 4. Hot press mold; 5. Transfer mold; 6. Top plate; 7. Guide rail. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figures 1-5 As shown, this utility model provides an integrated experimental molding device for microfiber materials, including a base 1, a top plate 6 installed at the top of the base 1, a mixing tank 2 and a cylinder 3 installed on the top surface of the top plate 6, a hot pressing device connected to the output end of the cylinder 3, a transfer mold 5 installed at the bottom end of the cylinder 3, a guide rail 7 installed at the top of the base 1, a hot pressing mold 4 slidably connected above the guide rail 7, a motor 21 installed at the top of the mixing tank 2, inclined support seats 25 provided at both the top and bottom of the mixing tank 2, a mixing plate 23 connected between the two inclined support seats 25, and the output end of the motor 21 fixedly connected to the inclined support seat 25 at the top.

[0024] The specific settings and functions of this embodiment will be described in detail below. This experimental machine is mainly designed to facilitate fiber material experiments in laboratories and universities, reduce the cost of experiments, and the table is only 200x200mm. The molds are very easy to assemble and disassemble. After a single person has debugged the machine in the early stage, they only need to pour their materials into the mixing tank and press the button to start the experiment.

[0025] This experimental machine adopts a grouting mode. After the grout is beaten by a small grouting machine, it is poured into the mixing tank 2. An appropriate amount of water is added according to the grout concentration. The mixing plate 23 is driven to fully mix the grout and water. Then, it is quantitatively injected into the transfer mold 5 through electronic control. The hot pressing mold 4 moves along the guide rail 7 to the bottom of the transfer mold 5 to receive the material. After receiving the material, the hot pressing mold 4 returns to its previous position, that is, it is located directly below the hot pressing device. The cylinder 3 drives the hot pressing device down to shape it, and finally the product is output.

[0026] During mixing, the motor 21 drives the inclined support 25 to rotate, and the inclined support 25 drives the mixing plate 23 to rotate and mix. In order to avoid uneven mixing caused by only rotating and mixing at the bottom of the mixing tank 2, the inclined support 25 is installed at the top and bottom of the mixing plate 23. The inclined support 25 adopts an off-angle design, so that the rotation direction of the mixing plate 23 is offset from the axis of the mixing tank 2, thereby forming a movement mode with different mixing states in different positions such as the upper, middle and lower layers in the mixing tank 2. This avoids local accumulation of slurry caused by single mixing and is conducive to forming high-quality slurry for the preparation of fiber material products.

[0027] Example 2: Figure 1 , Figure 2 and Figure 4 As shown, a conical hopper 26 is installed at the bottom of the mixing tank 2, and a solenoid valve 24 is installed at the bottom of the conical hopper 26. A support frame 27 is fixedly installed on the upper surface of the conical hopper 26, and a diagonal support 25 located at the bottom is rotatably connected to the upper surface of the support frame 27. A tank cover 22 is movably connected to the top of the mixing tank 2, and a feed inlet is provided on the side wall of the mixing tank 2.

[0028] The mixing plate 23 has a slanted groove 230 on its side wall, with one side opening larger than the other. The inner wall of the mixing tank 2 is coated with an anti-corrosion coating. A positioning column is installed above the hot pressing device, which is slidably connected to the top plate 6 via the positioning column.

[0029] The overall effect of this embodiment is as follows: a tank cover 22 is installed above the mixing tank 2, and a sealing ring is installed around the tank cover 22, which can ensure the sealing of the inside of the mixing tank 2 and allow for flexible opening to replenish slurry. A positioning column is installed above the hot press device. When the hot press device is driven up and down by the cylinder 3, the positioning column can effectively ensure its positional stability. The material in the mixing tank 2 is collected and discharged by the conical hopper 26, and a solenoid valve 24 is installed at the discharge point. The solenoid valve 24 controls the volume of slurry passing through at one time, so as to control the amount of raw materials required for the product and avoid raw material shortage. To address the issue of insufficient material for product molding or excessive raw materials leading to waste, a two-sided through-slot 230 is provided on the surface of the mixing plate 23. The channel of the through-slot 230 is at a certain angle to the surface of the mixing plate 23, and the direction of the angle is consistent with the direction of the movement of the mixing plate 23 driven by the motor 21. When the mixing plate 23 is rotated and stirred by the motor 21, the slurry on the outside can be fed towards the center along the through-slot 230. The design of the large and small openings on both sides of the through-slot 230 can further promote the mixing of the slurry inside and outside, increase the mixing rate of slurry and water, and thus improve the product molding quality.

[0030] The usage and working principle of this device are as follows: After pulping by a small pulper, the pulp is poured into a mixing tank 2. An appropriate amount of water is added to the mixing tank 2 according to the pulp concentration. The motor 21 drives the top inclined support 25 to rotate, causing the mixing plate 23 to rotate and mix the materials. Due to the angled design of the inclined support 25, the rotation direction of the mixing plate 23 is offset from the axis of the mixing tank 2. Furthermore, the inclined groove 230 on the side wall of the mixing plate 23 forms a certain angle with the surface of the mixing plate 23, and the design of the large and small openings on both sides ensures thorough and uniform mixing of the pulp in the mixing tank 2. The mixed pulp is collected by the conical hopper 26 at the bottom of the mixing tank 2 and quantitatively injected into the transfer mold 5 via a solenoid valve 24. The hot pressing mold 4 slides along the guide rail 7 to the bottom of the transfer mold 5 to receive the material. After receiving the material, it returns to the bottom of the hot pressing device. The cylinder 3 drives the hot pressing device to move stably downwards via the positioning column, shaping the material in the hot pressing mold 4, ultimately producing a fiber material product.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An integrated experimental molding device for microfiber materials, comprising a base (1), wherein a top plate (6) is mounted on the top of the base (1), characterized in that: A mixing tank (2) and a cylinder (3) are installed on the top surface of the top plate (6). A hot pressing device is connected to the output end of the cylinder (3). A transfer mold (5) is installed at the bottom end of the cylinder (3). A guide rail (7) is installed at the top end of the base (1). A hot pressing mold (4) is slidably connected above the guide rail (7). A motor (21) is installed at the top end of the mixing tank (2). An inclined support seat (25) is provided at both the top and bottom ends of the mixing tank (2). A mixing plate (23) is connected between the two inclined support seats (25). The output end of the motor (21) is fixedly connected to the inclined support seat (25) at the top end.

2. The integrated experimental molding equipment for microfiber materials according to claim 1, characterized in that: A conical hopper (26) is installed at the bottom of the mixing tank (2), and a solenoid valve (24) is installed at the bottom of the conical hopper (26).

3. The integrated experimental molding equipment for microfiber materials according to claim 2, characterized in that: A vertical frame (27) is fixedly installed on the upper surface of the conical hopper (26), and the inclined support (25) at the bottom end is rotatably connected to the upper surface of the vertical frame (27).

4. The integrated experimental molding equipment for microfiber materials according to claim 1, characterized in that: The top of the mixing tank (2) is movably connected to a tank cover (22), and the side wall of the mixing tank (2) is provided with a feed inlet.

5. The integrated experimental molding equipment for microfiber materials according to claim 1, characterized in that: The side wall of the mixing plate (23) is provided with an oblique through groove (230), and the opening size of one side of the oblique through groove (230) is larger than the opening size of the other side.

6. The integrated experimental molding equipment for microfiber materials according to claim 1, characterized in that: The inner wall of the mixing tank (2) is coated with an anti-corrosion coating.

7. The integrated experimental molding equipment for microfiber materials according to claim 1, characterized in that: A positioning column is provided above the hot pressing device, and the hot pressing device is slidably connected to the top plate (6) through the positioning column.

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