Springback detection device

Abstract

The utility model discloses a springback detection device. The springback detection device comprises a frame body, a bearing seat, a collision assembly and a distance sensor, the frame body is provided with a bottom plate and a top plate which are connected through a guide column. The bearing seat is arranged on the bottom plate, can move in the Y direction and is used for placing a detection piece; the collision assembly comprises a winding and unwinding mechanism and an impact mechanism, and the lifting of a hanger plate and an impact block is controlled through a pulley, a pull wire and a winder, so that the impact on the detection piece is realized; the distance sensor is arranged on the top plate and used for measuring the springback height of the collision assembly. The device is further provided with a rotary pressing air cylinder and an adjusting screw which are used for fixing the detection piece, and precise movement of the bearing base is achieved through a sliding rail and a motor. The device can quickly adjust the position of a detection piece, realizes flexible control of impact strength, improves detection efficiency and measurement precision, and is suitable for rebound performance detection of various materials.

Description

Technical Field

[0001] This utility model relates to the field of material performance testing, specifically to a springback testing device. Background Technology

[0002] In the field of materials performance testing, rebound performance is an important indicator for measuring material quality. Rebound testing primarily involves applying impact force to the material using a specific device and then measuring parameters such as the height the material rebounds after the impact to evaluate its rebound performance. Accurate rebound testing is of great significance for materials research and development, quality control, and application selection.

[0003] Currently, common rebound testing devices generally employ a fixed impact structure. The test piece is typically fixed in a fixed position, and the impact component falls from a fixed height to impact it. During the testing process, adjusting the position and height of the impact component is inconvenient, mostly requiring manual adjustment with inconsistent accuracy. Furthermore, the installation and fixing methods for the test piece are limited, making it difficult to achieve stable and reliable fixing for test pieces of different sizes and shapes. This can easily lead to displacement and shaking during testing, affecting the accuracy of the results. In addition, existing testing devices require removing the test piece from the device and repositioning it before fixing it to different locations, a cumbersome process that reduces efficiency. Moreover, the measurement of the rebound height of the impact component is generally done manually, which is not only inaccurate but also susceptible to human error, resulting in significant inaccuracies in the measurement results.

[0004] Therefore, the above problems urgently need to be solved. Utility Model Content

[0005] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a rebound detection device. Through the coordinated design of the adjustable support and the impact component, combined with the automatic measurement of the distance sensor, it can realize the rapid and accurate alignment of the impact position and the detection part, the automatic monitoring of the impact rebound height, and the flexible adaptation of the impact direction and force, thereby improving the efficiency of multi-position detection and the measurement accuracy of rebound data.

[0006] Technical Solution: This utility model provides a rebound detection device for detecting the rebound height of a test piece after being impacted. It includes a frame with a base plate at the bottom and a top plate at the top, and a pair of guide posts between the base plate and the top plate; a support seat located on the base plate and movably connected to it in the Y direction, with the test piece mounted on the support seat; an impact assembly located above the support seat and passing through the pair of guide posts, used to bounce back after impacting the test piece in the Z direction; and a distance sensor located on the top plate, with its detection head facing the impact assembly, used to measure the rebound height of the test piece after impact. Equipped with a movable support base, it can be movably connected to the base plate in the Y direction, facilitating the adjustment of the test piece's position to adapt to different testing needs. The impact component can bounce back after impacting the test piece in the Z direction, simulating the impact situation in actual use, and performing a rebound test on the test piece. A distance sensor is installed on the top plate, with its detection head facing the impact component, which can accurately measure the rebound height of the impact component after impacting the test piece, providing data support for rebound testing.

[0007] Furthermore, in a rebound detection device of this application, the impact assembly includes a retraction mechanism and an impact mechanism. The retraction mechanism includes a set of pulleys, a traction line, and a winding mechanism. The impact mechanism includes a hanging plate that passes through a pair of guide columns. A lifting lug is provided on the side of the hanging plate away from the base plate, and an impact block is installed on the other side. The pulleys and the winding mechanism are mounted on a frame. The traction line extends from the winding mechanism, winds around the pulleys, passes through a hole in the center of the top plate, and connects to the lifting lug. The retraction mechanism, through the cooperation of the pulleys, traction line, and winding mechanism, can flexibly control the lifting and lowering of the impact mechanism. The cable reel can reel in and out the traction cable, and the pulleys can be used to change the direction of the traction cable to achieve precise adjustment of the height of the hanging plate. This allows the impact block to be adjusted to the appropriate starting height in different testing scenarios to meet the needs of different impact forces on the test piece. The hanging plate of the impact mechanism is inserted through the guide column to ensure its stability in the Z direction. The lifting lug on one side of the hanging plate is used to connect the traction cable, and the impact block on the other side can directly impact the test piece to complete the core action of rebound detection.

[0008] Furthermore, in this application, a springback detection device includes a reel with a rotating handle and a release button. Rotating the handle reels in the traction line, thereby pulling the suspended plate up along the guide post to a designated position. When detection begins, pressing the release button causes the impact block and the suspended plate to impact the detection component along the Z-direction under gravity. It features manual control; rotating the handle reels in the traction line to adjust the height of the suspended plate, allowing it to be raised to any designated position along the guide post. This flexibly adjusts the initial height of the impact block before impacting the detection component, meeting the detection requirements for different impact forces. The release button, when needed, quickly releases the constraint on the traction line, allowing the impact block and the suspended plate to fall freely along the Z-direction under gravity to impact the detection component. Operation is simple, and the timing of the detection start can be accurately controlled.

[0009] Furthermore, in a springback detection device of this application, the base plate is provided with a pair of slide rails extending along the Y direction, and the bottom of the support seat is provided with a slider that cooperates with the slide rails. The sliding cooperation between the slider and the slide rails enables the support seat to be movably connected in the Y direction. This provides the support seat with the function of moving in the Y direction. The slide rails extending along the Y direction on the base plate cooperate with the slider at the bottom of the support seat, allowing the support seat to slide smoothly along the slide rails in the Y direction, facilitating the adjustment of the position of the detection component in the Y direction.

[0010] Furthermore, in a springback detection device of this application, the support seat has an adjusting lug on the side away from the top plate, and the base plate also has a pair of adjusting seats along the Y direction. The adjusting lug is located between the two adjusting seats in the Y direction, and the three are connected by a screw. A motor is mounted on one of the adjusting seats, and the motor drives the screw to rotate, thereby adjusting the support seat to move adjustablely along the slide rail in the Y direction. This achieves electrically adjustable movement of the support seat in the Y direction. The motor drives the screw to rotate, and the screw, in cooperation with the adjusting lug and adjusting seats, can precisely control the movement of the support seat along the slide rail in the Y direction, eliminating the need for manual pushing of the support seat and allowing for more precise adjustment of the position of the detection piece.

[0011] Furthermore, in a rebound detection device of this application, the support base has a groove and a pair of rotary pressing cylinders on the side away from the base plate. The detection element is disposed in the groove, and the rotary pressing cylinders are used to press against the detection element. The groove on the support base provides space for the detection element, enabling preliminary positioning of the detection element and placing it in a suitable detection position. The pair of rotary pressing cylinders can press against the detection element through rotation and pressing, firmly fixing the detection element in the groove and preventing the detection element from moving or displacing during the impact of the impact component. The rotary pressing cylinders allow the device to adapt to detection elements of different shapes and sizes. By adjusting the pressing force and rotation angle of the cylinders, different types of detection elements can be effectively fixed to meet diverse detection needs.

[0012] Furthermore, in a springback detection device of this application, the output end of the rotary pressing cylinder is provided with a pressure block, and the end of the pressure block is provided with an adjusting screw, which is perpendicular to the support seat. The setting of the adjusting screw helps to achieve precise positioning of the test piece. After the test piece is placed in the groove, the position of the pressure block can be finely adjusted by adjusting the screw, so that the test piece is in a more accurate detection position on the support seat, ensuring the accuracy of the detection.

[0013] Furthermore, in a rebound detection device of this application, the hanging plate is arranged along the X-direction, and a second slide rail is installed on the side away from the top plate. Second adjusting seats are respectively provided at both ends of the second slide rail. A second slider is slidably connected to the second slide rail, and an adjusting block is installed on the second slider. The impact block is detachably installed on the adjusting block, and the impact block faces the detection piece. The two second adjusting seats and the adjusting block are threadedly connected by a second screw. One end of the second screw is provided with an adjusting head. By rotating the adjusting head, the position of the adjusting block in the X-direction can be changed. By rotating the adjusting head, the second screw is driven to rotate. Since the two second adjusting seats and the adjusting block are threadedly connected by the second screw, the adjusting block can slide along the second slide rail in the X-direction, changing the position of the impact block in the X-direction. This allows for precise adjustment of the relative position of the impact block and the detection piece to adapt to different detection requirements. The impact block is detachably installed on the adjusting block, facilitating the replacement of impact blocks of different specifications and materials according to different detection objects or standards, enabling the device to perform diverse rebound detection.

[0014] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0015] 1. The rebound detection device of this utility model achieves precise movement and positioning of the detection part in the Y direction through the sliding cooperation design of the bearing seat, slide rail and slider, combined with the screw adjustment mechanism driven by the motor; at the same time, through the coordinated control of the winding device, pulley and traction line in the impact assembly, the impact height of the impact block in the Z direction is precisely adjusted, and the rebound height is automatically measured by the distance sensor at the top, which significantly improves the efficiency of multi-position detection and the measurement accuracy of rebound data.

[0016] 2. The rebound detection device of this utility model achieves stable clamping of detection parts of different shapes by cooperating with the rotating pressing cylinder and the groove; the adjustment design of the second slide rail and the second screw in the X direction of the impact mechanism, as well as the detachable installation of the impact block, make the impact position and impact force flexibly adaptable according to the detection requirements, which solves the problem of fixed single and poor adaptability of traditional devices, and further improves the detection stability and application range. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a rebound detection device according to the present invention;

[0018] Figure 2 for Figure 1 Enlarged view of region A in the middle;

[0019] Figure 3 for Figure 1 Enlarged view of region B in the middle;

[0020] Figure 4 This is a schematic diagram of the structure of a rebound detection device according to this utility model from another perspective;

[0021] Figure 5 This is a schematic diagram of the structure of the testing component.

[0022] Explanation of reference numerals in the accompanying drawings: 1--Frame, 11-Base plate, 111-Slide rail, 112-Adjusting seat, 12-Top plate, 121-Perforation, 13-Guide column;

[0023] 2-Bearing seat, 21-Adjusting ear, 22-Groove, 23-Rotating pressing cylinder, 231-Pressure block, 232-Adjusting screw;

[0024] 3-Impact assembly, 31-Retracting mechanism, 311-Pulley, 312-Traction line, 313-Roller, 3131-Rotating handle, 3132-Release button, 32-Impact mechanism, 321-Hanging plate, 3211-Hanging lug, 3212-Second slide rail, 3213-Second adjusting seat, 3214-Second slider, 3215-Adjusting block, 3216-Second screw, 3217-Adjusting head, 322-Impact block;

[0025] 4- Distance sensor. Detailed Implementation

[0026] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0027] Example 1

[0028] like Figure 1-4 A springback detection device is shown, and Figure 5 The device shown is particularly suitable for testing the resilience of materials. A detailed description of the device is provided below, focusing on its specific structure.

[0029] Frame 1:

[0030] The frame has a base plate 11 at the bottom and a top plate 12 at the top. The two are connected by a pair of guide columns 13 to ensure the stability of the entire structure.

[0031] A through hole 121 is provided in the center of the top plate 12 for the traction line 312 to pass through, so that the impact assembly can move up and down along the guide post.

[0032] Support 2:

[0033] The support is mounted on the base plate 11 and can slide in the Y direction. The base plate 11 is provided with a pair of slide rails 111 extending in the Y direction, which cooperate with the slider at the bottom of the support to allow the support to move smoothly along the slide rails.

[0034] The base plate 11 has two adjustment seats 112 along the Y direction. The adjustment ear 21 is located between the two adjustment seats and connected by a screw. The motor is installed on one of the adjustment seats and drives the screw to rotate to precisely adjust the position of the bearing seat in the Y direction.

[0035] A pair of rotary pressing cylinders 23 are provided on the side of the support away from the base plate for fixing test pieces of different shapes and sizes. The output end of the rotary pressing cylinder is provided with a pressure block 231, and the end of the pressure block is provided with an adjusting screw 232 to finely adjust the position of the pressure block and ensure that the test piece is firmly fixed in the groove 22 on the support.

[0036] Impact component 3:

[0037] The impact assembly includes a take-up and release mechanism 31 and an impact mechanism 32. The take-up and release mechanism consists of a set of pulleys 311, a traction line 312 and a reel 313, while the impact mechanism includes a hanging plate 321 and an impact block 322 mounted thereon.

[0038] The hanging plate 321 is inserted through a pair of guide columns 13. A lifting lug 3211 is provided on the side away from the bottom plate 11, and an impact block 322 is installed on the other side. The traction line 312 extends from the reel 313, is wound around and connected to the pulley 311, passes through the through hole 121 provided in the center of the top plate 12, and is connected to the lifting lug 3211.

[0039] The hanging plate 321 is set along the X direction, with a second slide rail 3212 installed at one end and a second adjusting seat 3213 at each end. A second slider 3214 is slidably connected to the second slide rail, and an adjusting block 3215 is installed on the second slider. The impact block is detachably installed on the adjusting block. The two second adjusting seats and the adjusting block are threaded together by a second screw 3216. One end of the second screw is provided with an adjusting head 3217. By rotating the adjusting head, the position of the adjusting block in the X direction is changed, thereby precisely adjusting the relative position of the impact block and the detection piece.

[0040] Distance sensor 4:

[0041] The distance sensor is located on the top plate 12, facing the impact component, and can automatically measure the height of the rebound after the impact of the impact block, thereby accurately obtaining the rebound data.

[0042] Operating procedures:

[0043] First, adjust the position of the bearing seat in the Y direction according to the size and shape of the material to be tested, and fix the test piece using the rotating pressing cylinder 23.

[0044] Next, the height of the impact block is adjusted by rotating handle 3131 to ensure that it falls from the appropriate starting height, simulating the impact conditions of actual use.

[0045] Press the release button 3132 on the reel to allow the impact block to strike the detection piece under gravity, while the distance sensor 4 automatically records the height of the impact block's rebound.

[0046] As needed, the position of the impact block in the X direction can be adjusted or different sizes of impact blocks can be replaced to meet different testing requirements. This can be achieved by rotating the adjusting head 3217, which drives the second screw 3216 to rotate, thereby causing the adjusting block 3215 and the impact block to slide along the second slide rail 3212, precisely adjusting the position of the impact block.

[0047] This embodiment demonstrates how to use this rebound detection device for efficient and accurate detection of material rebound performance, which not only improves detection efficiency but also enhances measurement accuracy, and is applicable to the detection of a variety of materials.

[0048] The above embodiments are exemplary and are intended to illustrate the technical concept and features of this utility model, so that those skilled in the art can understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A springback detection device for detecting the springback height of a test piece after it has been impacted, characterized in that: include: The frame (1) has a bottom plate (11) at the bottom and a top plate (12) at the top, and a pair of guide columns (13) are provided between the bottom plate (11) and the top plate (12). The support seat (2) is located on the base plate (11) and is movably connected to the base plate (11) in the Y direction. The detection element is located on the support seat (2). Impact assembly (3), which is located above the bearing seat (2) and passes through a pair of guide posts (13) for bounce after impacting the detection piece in the Z direction; Distance sensor (4) is located on the top plate (12), with its detection head facing the impact assembly (3) to measure the rebound height of the impact assembly (3) after impacting the detection piece.

2. The rebound detection device according to claim 1, characterized in that: The impact assembly (3) includes a retraction mechanism (31) and an impact mechanism (32), wherein: The take-up and take-down mechanism (31) includes a set of pulleys (311), a traction line (312), and a reel (313). The impact mechanism (32) includes a hanging plate (321). The hanging plate (321) is inserted through a pair of guide columns (13). A lifting lug (3211) is provided on one side away from the bottom plate (11), and an impact block (322) is installed on the other side. The pulleys (311) and the reel (313) are installed on the frame (1). The traction line (312) extends out from the reel (313), winds and connects with the pulley (311), passes through the through hole (121) in the center of the top plate (12), and connects with the lifting lug (3211).

3. The rebound detection device according to claim 2, characterized in that: The reel (313) includes a rotating handle (3131) and a release button (3132). By rotating the handle (3131), the traction line (312) is wound up, thereby pulling the hanging plate (3281) up along the guide post (13) to the designated position. When the test starts, the release button (3132) is pressed. Under the action of gravity, the impact block (322) and the hanging plate (321) impact the test piece in the Z direction.

4. The rebound detection device according to claim 1, characterized in that: The base plate (11) is provided with a pair of slide rails (111) extending along the Y direction. The bottom of the support seat (2) is provided with a slider that cooperates with the slide rails (111). The support seat (2) is movable in the Y direction through the sliding cooperation between the slider and the slide rails (111).

5. The rebound detection device according to claim 4, characterized in that: The support seat (2) is provided with an adjustment ear (21) on the side away from the top plate (12). The bottom plate (11) is also provided with a pair of adjustment seats (112) along the Y direction. In the Y direction, the adjustment ear (21) is located between the two adjustment seats (112). The three are connected by a screw. One of the adjustment seats (112) is equipped with a motor. The motor drives the screw to rotate, thereby adjusting the support seat (2) to move in an adjustable manner along the slide rail (111) in the Y direction.

6. The rebound detection device according to claim 1, characterized in that: The bearing seat (2) has a groove (22) and a pair of rotary pressing cylinders (23) on the side away from the base plate (11). The detection component is located in the groove (22), and the rotary pressing cylinders (23) are used to press the detection component.

7. A rebound detection device according to claim 6, characterized in that: The output end of the rotary pressing cylinder (23) is provided with a pressure block (231), and the end of the pressure block (231) is provided with an adjusting screw (232), which is perpendicular to the support seat (2).

8. The rebound detection device according to claim 2, characterized in that: The hanging plate (321) is set along the X direction, and a second slide rail (3212) is installed on the side away from the top plate (12). The two ends of the second slide rail (3212) are respectively provided with second adjustment seats (3213). A second slider (3214) is slidably connected on the second slide rail (3212). An adjustment block (3215) is installed on the second slider (3214). The impact block (322) is detachably installed on the adjustment block (3215), and the impact block (322) faces the detection piece. The two second adjustment seats (3213) and the adjustment block (3215) are threadedly connected by a second screw (3216). One end of the second screw (3216) is provided with an adjustment head (3217). The position of the adjustment block (3215) in the X direction is changed by rotating the adjustment head (3217).

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