LED lamp detection device

By using multiple socket fixing seats and an adjustable pitch mechanism, combined with an elastic contact design, the problem of not being able to detect multiple LEDs simultaneously in existing technologies has been solved, realizing diversified LED detection and improving detection efficiency and applicability.

CN224203242UActive Publication Date: 2026-05-05SHENZHEN NETIS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN NETIS TECH CO LTD
Filing Date
2025-05-08
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing LED light detection devices cannot detect multiple LED lights simultaneously, cannot adapt to LED lights of different styles, sizes and pitches, and traditional devices lack flexible contact design, resulting in low detection efficiency and limited applicability.

Method used

It adopts multiple socket fixing bases, adjustable pitch mechanism and elastic contact design to support the simultaneous detection of multiple LED lights, adapt to LED lights of different sizes and lead spacing, and combines plug-in and surface mount detection.

Benefits of technology

It enables simultaneous testing of multiple LEDs, improving testing efficiency, expanding the scope of application, supporting diverse testing needs, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED lamp detection device, and relates to the technical field of LED detection. The device comprises a plurality of plug bush fixing seats, positive and negative electrode power supply plug bush groups which are connected in series, a power supply battery, a patch piece test groove, positive and negative electrode contact pieces with elastic variable gaps and a variable pitch mechanism, and synchronous access of multiple LED lamp pins is realized through corresponding installation of the positive and negative electrode power supply plug bush groups and the plug bush fixing seats; an elastic contact piece arranged in the patch piece testing groove can be adaptive to patch LEDs with different sizes; the pitch changing mechanism drives the sliding block through the adjusting screw rod to drive the inserting sleeve fixing base to move so as to adapt to LED lamps with different foot pitches. The device supports multi-unit synchronous detection and color difference comparison of plug-in type and patch type LEDs, and the detection efficiency and universality are remarkably improved.
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Description

Technical Field

[0001] This utility model relates to the field of LED lamp testing technology, and more specifically, to an LED lamp testing device. Background Technology

[0002] Current LED light testing methods mostly employ single-point illumination detection, which can only test LEDs of a single style or with a fixed lead pitch. This fails to meet the requirements for simultaneous multi-unit testing, color difference comparison, and compatibility with LEDs of different sizes and lead pitches. Especially for surface-mount LEDs, traditional devices lack flexible contact designs, making it difficult to adapt to components of different thicknesses or sizes, resulting in low testing efficiency and limited applicability. Furthermore, the fixed socket spacing in existing technologies cannot be flexibly adjusted to accommodate diverse LED specifications, further limiting the practicality and automation integration potential of the testing devices. Utility Model Content

[0003] The present invention provides an LED lamp testing device that abandons the traditional single-point testing method for LED lamps and can test multiple LED lamps simultaneously, which can meet the testing needs of LED lamps of different styles (plug-in or surface mount), sizes and lead spacings.

[0004] The technical solution adopted by this utility model is as follows:

[0005] An LED light detection device, comprising:

[0006] Multiple socket fixing bases;

[0007] The negative power supply socket group consists of multiple negative power supply sockets connected in series;

[0008] The positive power supply socket group consists of multiple positive power supply sockets connected in series; the positive power supply sockets correspond one-to-one with the negative power supply sockets to form multiple LED lamp pin socket groups, and the LED lamp pin socket groups are respectively installed on the corresponding socket fixing bases.

[0009] Power supply battery;

[0010] Test slot for surface mount components;

[0011] Positive and negative contacts are arranged opposite each other with their opposing surfaces located within the test slot of the patch component. The gap width between the opposing surfaces of the positive and negative contacts can be elastically varied. The positive contact connects the positive power supply socket group to the positive terminal of the power supply battery, and the negative contact connects the negative power supply socket group to the negative terminal of the power supply battery.

[0012] The pitch adjustment mechanism is used to adjust the distance between each socket fixing seat.

[0013] Furthermore, it also includes a detachable base and a top cover; the outer side of the top cover is provided with a cavity and the patch test slot, the cavity being a through hole penetrating the inner and outer sides of the top cover; the LED lamp pin socket group is located inside the cavity, and its pin sockets all face the outer side of the top cover.

[0014] Furthermore, the pitch-changing mechanism includes a pitch-adjusting slider, an adjusting screw, and multiple pitch-changing drive columns; the upper cover and the base form a sliding cavity, and the pitch-adjusting slider is placed inside the sliding cavity; the pitch-adjusting slider is provided with multiple pitch-changing slots; the pitch-changing drive columns are fixed to the corresponding insert fixing seats and are sleeved in the corresponding pitch-changing slots; the adjusting screw passes through the screw countersunk hole of the upper cover and is threadedly connected to the pitch-adjusting slider to drive the pitch-adjusting slider to slide in the sliding cavity, thereby driving the pitch-changing drive columns and insert fixing seats to move through the pitch-changing slots, thereby realizing the pitch adjustment of the insert fixing seats.

[0015] Furthermore, the sliding cavity is provided with a baffle wall to limit the maximum displacement of the adjustable slider.

[0016] Furthermore, the upper cover is detachably connected to a pressure plate located behind the adjusting screw, the pressure plate being used to limit the rearward movement of the adjusting screw; the pressure plate has an adjustment through hole, the adjustment through hole being aligned with the wrench adjustment insertion hole at the rear end of the adjusting screw.

[0017] Furthermore, the socket fixing base includes: a negative electrode cavity for accommodating a negative electrode power supply socket, the end of which is provided with a negative electrode side folded edge groove; and a positive electrode cavity for accommodating a positive electrode power supply socket, the end of which is provided with a positive electrode side folded edge groove; the negative electrode power supply socket is provided with a negative electrode socket folded edge that cooperates with the negative electrode side folded edge groove, and the positive electrode power supply socket is provided with a positive electrode socket folded edge that cooperates with the positive electrode side folded edge groove.

[0018] Furthermore, the patch test slot is a strip-shaped slot extending along the length direction, and the opposite ends of the positive and negative contacts are provided with chamfered surfaces to guide the patch into the gap.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1) The variable pitch mechanism can dynamically adjust the spacing between the socket fixing bases, thereby adjusting the spacing between the power supply sockets, adapting to plug-in LEDs with different pin spacings, and expanding the applicability of the device.

[0021] 2) The multi-position independent power supply socket group supports the simultaneous lighting of multiple LED lights, which facilitates color difference comparison and batch testing, and improves efficiency.

[0022] 3) The flexible positive and negative electrode contact design allows the surface mount test slot to adapt to surface mount LEDs of different sizes. Combined with the plug-in type socket assembly, it can meet diverse testing needs.

[0023] 4) The device has a compact structure and can be integrated into an automated production line as a standardized testing module to further optimize the testing process.

[0024] 5) The insert fixing seat adopts a design that combines a folded edge groove with a cavity to ensure that the insert is installed firmly, facilitates disassembly and replacement, and reduces maintenance costs.

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, embodiments of this utility model are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is an exploded view of the LED lamp detection device described in the embodiment;

[0028] Figure 2 This is a schematic diagram of the LED lamp detection device after the top cover has been removed, as described in the embodiment.

[0029] Figure 3 This is a corresponding schematic diagram of the power supply socket assembly and socket fixing base described in the embodiment;

[0030] Figure 4 This is a schematic diagram illustrating the application of the LED lamp detection device described in the embodiment;

[0031] Figure 5 This is a cross-sectional view of the LED lamp detection device described in the embodiment;

[0032] In the diagram: 1. Base; 1.1. Male snap-on; 1.2. Retaining wall; 2. Top cover; 2.1. Cavity 1; 2.2. Cavity 2; 2.3. Patch test slot; 2.4. Female snap-on; 2.5. Screw countersunk hole; 3. Adjustable pitch slider; 3.1. Variable pitch slot; 3.2. Threaded hole; 4. Adjusting screw; 5. Pressure plate; 5.1. Adjusting through hole; 6. Pressure plate screw; 7. Negative power supply socket assembly; 7. 1. Negative terminal series wire; 7.2. Negative terminal socket folded edge; 8. Positive terminal power supply socket assembly; 8.1. Positive terminal series wire; 8.2. Positive terminal socket folded edge; 9. Socket fixing base; 9.1. Negative terminal cavity; 9.2. Positive terminal cavity; 9.3. Negative terminal side folded edge slot; 9.4. Variable pitch drive column; 9.5. Positive terminal side folded edge slot; 10. Positive terminal contact piece; 11. Negative terminal contact piece; 12. Power supply battery. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0034] Please refer to Figure 1 and Figure 2 This embodiment provides an LED light detection device, which integrates a base 1, a top cover 2, an adjustable slider 3, an adjusting screw 4, a pressure plate 5, a pressure plate screw 6, a negative power supply socket group 7, a positive power supply socket group 8, a socket fixing seat 9, a positive contact 10, a negative contact 11, and a power supply battery 12.

[0035] The base 1 has a male buckle 1.1 and a retaining wall 1.2; the top cover 2 has a cavity 1 2.1 (through hole structure), a cavity 2.2, a patch test slot 2.3, a female buckle 2.4 and a screw countersunk hole 2.5; the pitch slider 3 has a pitch groove 3.1 and a threaded hole 3.2; the pressure plate 5 has an adjustment through hole 5.1; the negative power supply socket 7 has a negative series wire 7.1 and a negative socket folded edge 7.2; the positive power supply socket 8 has a positive series wire 8.1 and a positive socket folded edge 8.2; the socket fixing seat 9 has a negative cavity 9.1, a positive cavity 9.2, a negative side folded edge slot 9.3, a pitch drive column 9.4 and a positive side folded edge slot 9.5.

[0036] like Figure 3 As shown, the negative power supply socket group 7 and the positive power supply socket group 8 are respectively inserted into the socket fixing base 9 from both ends of the socket fixing base 9, and are respectively assembled into the negative cavity 9.1 and the positive cavity 9.2. The pin sockets of the power supply sockets face outwards from the upper cover 2 to facilitate the insertion of the pins of the plug-in LED. At this time, the negative socket folded edge 7.2 is fastened into the negative side folded edge slot 9.3, and the positive socket folded edge 8.2 is fastened into the positive side folded edge slot 9.5, thereby fixing the sockets to prevent them from shifting.

[0037] The power supply battery 12 is snapped between the positive contact 10 and the negative contact 11, and is connected in series with the negative power supply socket group 7 and the positive power supply socket group 8 by the negative series wire 7.1 and the positive series wire 8.1, respectively. The pitch adjustment slider 3 is placed in the sliding cavity formed by the base 1 and the upper cover 2. At this time, the pitch change drive column 9.4 of the socket fixing seat 9 is fitted into the pitch change slot 3.1 one by one.

[0038] The insert fixing seat 9 is located in cavity 2.1 of the upper cover 2. The positive electrode contact 10, the negative electrode contact 11, and the power supply battery 12 are assembled in cavity 2.2 of the upper cover 2. Cavity 2.2 is connected to the surface mount testing slot 2.3, so that the opposite surfaces of the positive electrode contact 10 and the negative electrode contact 11 are located in the surface mount testing slot 2.3, that is, the positive electrode contact 10 and the negative electrode contact 11 are located in the surface mount testing slot 2.3, which facilitates the testing of surface mount LEDs. The surface mount testing slot 2.3 is a strip-shaped slot structure with chamfered surfaces at both ends to guide the surface mount LED to slide into the contact gap. The base 1 is fastened into the upper cover 2 through the cooperation of the male buckle 1.1 and the female buckle 2.4. The adjusting screw 4 is inserted into the upper cover 2 through the screw countersunk hole 2.5 and locked in the threaded hole 3.2, thus realizing the threaded connection of the adjustable slider 3. Then, the pressure plate 5 is locked onto the upper cover 2 by the pressure plate screw 6 to prevent the adjusting screw 4 from falling off.

[0039] Combination Figure 4 and Figure 5 As shown, during use, an adjusting wrench is inserted through the adjusting through-hole 5.1 and locked into the wrench insertion hole at the rear end of the adjusting screw 4, driving the adjusting screw 4 to rotate. This causes the pitch adjusting slider 3 to move back and forth, driving the pitch adjusting drive column 9.4 through the pitch changing slot 3.1 to complete the dispersion or convergence action. This achieves the distance adjustment of the negative power supply socket group 7, the positive power supply socket group 8, and the socket fixing seat 9 in the cavity 2.1 of the upper cover 2, realizing dispersion or convergence, thereby matching the detection of LED lights with different pin spacings. The linkage and equidistant adjustment of the multiple socket fixing seats 9 can realize the simultaneous power supply detection of multiple LED lights and the color difference comparison between LED lights.

[0040] In addition to the socket module for testing adjustable-pitch LED devices, the device also includes a surface mount component test slot 2.3, and positive and negative contacts 10 and 11 with flexible metal bending properties, as shown in [reference needed]. Figure 4 As shown, the surface mount LED is picked up with tweezers and slid into the gap between the positive contact 10 and the negative contact 11 from the surface mount component test slot 2.3, with both ends contacting and bonding the positive contact 10 and the negative contact 11 respectively, to achieve power supply and lighting test. The good resilience of the positive and negative contacts can be adapted to the testing of surface mount LEDs of different sizes and specifications.

[0041] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An LED lamp detection device, characterized in that, include: Multiple socket fixing bases (9); The negative power supply socket group (7) is composed of multiple negative power supply sockets connected in series; The positive power supply socket group (8) is composed of multiple positive power supply sockets connected in series; the positive power supply sockets correspond one-to-one with the negative power supply sockets to form multiple LED lamp pin socket groups, and the LED lamp pin socket groups are respectively installed on the corresponding socket fixing bases (9). Power supply battery (12); Test slot for surface mount components (2.3); A positive electrode contact (10) and a negative electrode contact (11) are arranged opposite each other and their opposite surfaces are located in the test slot (2.3) of the patch component. The gap width between the opposite surfaces of the positive electrode contact (10) and the negative electrode contact (11) can be elastically varied. The positive electrode contact (10) connects the positive electrode power supply socket (8) to the positive electrode of the power supply battery (12), and the negative electrode contact (11) connects the negative electrode power supply socket (7) to the negative electrode of the power supply battery (12). The pitch mechanism is used to adjust the distance between each socket fixing seat (9).

2. The LED lamp detection device according to claim 1, characterized in that, It also includes a detachable base (1) and a top cover (2); the outer side of the top cover (2) is provided with a cavity (2.1) and the patch test slot (2.3), the cavity (2.1) is a through hole that penetrates the inner and outer sides of the top cover (2); the LED lamp pin socket group is located in the cavity (2.1), and its pin sockets are all facing the outer side of the top cover (2).

3. The LED lamp detection device according to claim 2, characterized in that, The pitch-changing mechanism includes a pitch-adjusting slider (3), an adjusting screw (4), and multiple pitch-changing drive columns (9.4); the upper cover (2) and the base (1) form a sliding cavity, and the pitch-adjusting slider (3) is placed in the sliding cavity; the pitch-adjusting slider (3) is provided with multiple pitch-changing slots (3.1); the pitch-changing drive column (9.4) is fixed to the corresponding insert fixing seat (9) and sleeved in the corresponding pitch-changing slot (3.1); the adjusting screw (4) passes through the screw countersunk hole (2.5) of the upper cover (2) and is threadedly connected to the pitch-adjusting slider (3) to drive the pitch-adjusting slider (3) to slide in the sliding cavity, and then drive the pitch-changing drive column (9.4) and the insert fixing seat (9) to move through the pitch-changing slot (3.1) to realize the pitch adjustment of the insert fixing seat (9).

4. The LED lamp detection device according to claim 3, characterized in that, The sliding cavity is provided with a retaining wall (1.2) for limiting the maximum displacement of the adjusting slider (3).

5. The LED lamp detection device according to claim 3, characterized in that, The upper cover (2) is detachably connected to a pressure plate (5) located behind the adjusting screw (4). The pressure plate (5) is used to limit the rearward movement of the adjusting screw (4). The pressure plate (5) has an adjustment through hole (5.1), which is aligned with the wrench adjustment insertion hole at the rear end of the adjusting screw (4).

6. The LED lamp detection device according to claim 1, characterized in that, The socket fixing base (9) includes: a negative electrode cavity (9.1) for accommodating a negative electrode power supply socket, with a negative electrode side folded edge groove (9.3) at its end; and a positive electrode cavity (9.2) for accommodating a positive electrode power supply socket, with a positive electrode side folded edge groove (9.5) at its end; the negative electrode power supply socket has a negative electrode socket folded edge (7.2) that mates with the negative electrode side folded edge groove (9.3), and the positive electrode power supply socket has a positive electrode socket folded edge (8.2) that mates with the positive electrode side folded edge groove (9.5).

7. The LED lamp detection device according to claim 1, characterized in that, The patch test slot (2.3) is a strip-shaped slot extending along the length direction. The opposite ends of the positive electrode contact (10) and the negative electrode contact (11) are provided with chamfered surfaces to guide the patch into the gap.