Stacking and flattening detection device

Abstract

The utility model belongs to the technical field of product detection equipment, and particularly relates to a stacking and flattening detection device which comprises a bottom plate, stop blocks, handles, a profiling mounting seat and a detection sensor, a plurality of stop blocks are fixedly arranged on the bottom plate, the stop blocks form a preliminary limiting structure for products, a plurality of handles are fixedly arranged at the top of the bottom plate, and the profiling mounting seat is fixedly arranged on the bottom plate. A plurality of profiling mounting seats are fixedly mounted at the top of the bottom plate, and a detection sensor is fixedly mounted at the top of each profiling mounting seat. According to the utility model, the high-precision displacement sensor is used for monitoring the placement state of a product in real time, and when the product is not horizontally placed, the automatic locking device is started and triggers the sound-light alarm, thereby fundamentally avoiding the problems of position deviation and unqualified grade of the two-dimensional code caused by inclination of the product, remarkably reducing the rejection rate of processes, and improving the production efficiency. And the production yield and the resource utilization rate are improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of product testing equipment, specifically, it relates to a coding and flattening testing device. Background Technology

[0002] In the product coding process, the main function of coding is to provide traceability records of assembly information for subsequent processes and to meet the recording needs of customers. Currently, coding fixtures are typically fixed on a coding machine, the corresponding coding program is selected, coding is started, and the machine automatically checks whether the QR code level is qualified.

[0003] However, existing technology has significant drawbacks: when employees manually place products onto the fixture, carelessness can easily lead to products not being placed correctly. This causes a series of problems. On the one hand, product QR codes may be misaligned or fail to meet quality standards, significantly increasing the scrap rate. On the other hand, for larger products, if the start button is pressed before proper placement, the equipment may collide with the product after it begins operation, causing damage and increasing maintenance costs. Therefore, there is an urgent need for a device with a simple structure, convenient maintenance, low cost, and a leveling detection function to solve these problems. Utility Model Content

[0004] In view of the deficiencies in the existing technology, the purpose of this utility model is to provide a coding and flattening detection device.

[0005] According to the present invention, a coding and flattening detection device includes a base plate, blocks, handles, contour mounting bases, and detection sensors. Multiple blocks are fixedly arranged on the base plate, forming a preliminary limiting structure for the product. Multiple handles are fixedly installed on the top of the base plate, and multiple contour mounting bases are fixedly installed on the top of the base plate. Each contour mounting base has a detection sensor fixedly installed on its top.

[0006] In a preferred embodiment: the stop block is a detachable structure, and the stop block is connected to the base plate by bolts.

[0007] In a preferred embodiment, the stop blocks include a first stop block, a second stop block, a third stop block, a fourth stop block, a fifth stop block, and a sixth stop block.

[0008] In a preferred embodiment: the first stop block and the second stop block are fixed to the top rear side of the base plate by bolts, the third stop block and the fourth stop block are fixed to the top front side of the base plate by bolts, the fifth stop block is fixed to the top left side of the base plate by bolts, and the sixth stop block is fixed to the top right side of the base plate by bolts.

[0009] In a preferred embodiment: the handles are mounted on both sides of the base plate.

[0010] In a preferred embodiment: the handle is a grip structure with a non-slip surface.

[0011] In a preferred embodiment: the contour mounting base is fixed parallel to the middle area of ​​the base plate.

[0012] In a preferred embodiment, the shape of the contour mounting base is adapted to the bottom shape of the product to be tested.

[0013] In a preferred embodiment: the detection sensor is a high-precision displacement sensor, which is used to monitor the placement status of the product in real time.

[0014] In a preferred embodiment: the detection sensor is electrically connected to the audible and visual alarm device and the equipment start control system.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. This utility model uses a high-precision displacement sensor to monitor the product placement status in real time. When it detects that the product is not placed horizontally, it automatically locks the equipment and triggers an audible and visual alarm. This fundamentally avoids problems such as QR code position deviation and grade non-compliance caused by product tilting, significantly reduces the scrap rate of the process, and improves the production yield and resource utilization rate.

[0017] 2. This utility model effectively limits the product by using six stops, which can effectively prevent collision accidents caused by the equipment operation when the product is not placed in the correct position, reduce the risk of equipment damage and maintenance costs, and adopt a simple structural design with a scientific and reasonable maintenance channel. The parts are highly standardized, and it has the characteristics of low cost and easy maintenance. The modular design can quickly adapt to the testing needs of products of different specifications. Attached Figure Description

[0018] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] In the picture:

[0021] Detailed Implementation

[0022] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0023] like Figure 1 As shown, this utility model discloses a coding and flattening detection device, including a base plate 3, blocks, a handle 4, a contour mounting base 9, and a detection sensor 10. Six blocks are fixedly arranged on the base plate 3 to form a preliminary limiting structure for the product. The blocks are detachable and connected to the base plate 3 by bolts. The six blocks include a first block 1, a second block 2, a third block 5, a fourth block 6, a fifth block 7, and a sixth block 8. The first block 1 and the second block 2 are fixed to the rear top of the base plate 3 by bolts; the third block 5 and the fourth block 6 are fixed to the front top of the base plate 3 by bolts; the fifth block 7 is fixed to the left top of the base plate 3 by bolts; and the sixth block 8 is fixed to the right top of the base plate 3 by bolts. Two handles 4 are fixedly installed on the top, symmetrically mounted on both sides of the base plate 3. The handles 4 have a grip structure with an anti-slip surface. Two contour mounting seats 9 are fixedly installed on the top of the base plate 3, parallel to each other in the middle area of ​​the base plate 3. The shape of the contour mounting seats 9 is adapted to the bottom shape of the product to be tested. A detection sensor 10 is fixedly installed on the top of each contour mounting seat 9. The detection sensor 10 is a high-precision displacement sensor that monitors the placement status of the product in real time. The detection sensor 10 is electrically connected to the audible and visual alarm device and the equipment start control system. When the detection sensor detects that the product does not meet the horizontal placement standard, it triggers the audible and visual alarm and locks the equipment start program.

[0024] Working principle

[0025] In operation, the assembled detection device is installed on the coding fixture of the coding machine. The operator places the product to be coded on the coding fixture, ensuring it is within the area enclosed by the blocks, and presses the start button. At this time, the detection sensor 10 receives the start signal and begins to detect the placement status of the product. If the detection sensor 10 detects that the product is placed horizontally, the equipment starts normally and performs the coding operation. If the detection sensor 10 detects that the product is not level, the equipment will issue an audible and visual alarm and indicate on the operation interface that the product is not placed correctly. At the same time, the equipment cannot start the coding program. After hearing the alarm or seeing the prompt, the operator checks the product placement and repositions the product until the detection sensor 10 confirms that the product is level before the equipment can start coding normally.

[0026] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0027] The specific embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the specific embodiments described above, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the substantive content of this utility model. Unless otherwise specified, the embodiments and features described in this application can be arbitrarily combined with each other.

Claims

1. A coding and flattening detection device, characterized in that, The product includes a base plate (3), blocks, handles (4), contour mounting bases (9), and detection sensors (10). Multiple blocks are fixed on the base plate (3), forming a preliminary limiting structure for the product. Multiple handles (4) are fixedly installed on the top of the base plate (3), and multiple contour mounting bases (9) are fixedly installed on the top of the base plate (3). A detection sensor (10) is fixedly installed on the top of each contour mounting base (9).

2. The coding and flattening detection device according to claim 1, characterized in that, The stop block is a detachable structure and is connected to the base plate (3) by bolts.

3. The coding and flattening detection device according to claim 2, characterized in that, The blocks include a first block (1), a second block (2), a third block (5), a fourth block (6), a fifth block (7), and a sixth block (8).

4. The coding and flattening detection device according to claim 3, characterized in that, The first stop (1) and the second stop (2) are fixed to the rear top of the base plate (3) by bolts, the third stop (5) and the fourth stop (6) are fixed to the front top of the base plate (3) by bolts, the fifth stop (7) is fixed to the left top of the base plate (3) by bolts, and the sixth stop (8) is fixed to the right top of the base plate (3) by bolts.

5. The coding and flattening detection device according to claim 1, characterized in that, The handle (4) is installed on both sides of the base plate (3).

6. The coding and flattening detection device according to claim 5, characterized in that, The handle (4) is a grip structure with an anti-slip treatment on its surface.

7. The coding and flattening detection device according to claim 1, characterized in that, The contour mounting base (9) is fixed in parallel to the middle area of ​​the base plate (3).

8. The coding and flattening detection device according to claim 7, characterized in that, The shape of the contour mounting base (9) is adapted to the bottom shape of the product to be tested.

9. The coding and flattening detection device according to claim 1, characterized in that, The detection sensor (10) is a high-precision displacement sensor, which is used to monitor the placement status of the product in real time.

10. The coding and flattening detection device according to claim 9, characterized in that, The detection sensor (10) is electrically connected to the audible and visual alarm device and the equipment start control system.

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