Novel-process high-tensile-strength carbon-aluminum racket

By using 7-series aerospace aluminum alloy and modularly designed shaft components, the problem of deformation and breakage of badminton rackets during vigorous swings has been solved, enabling the shaft to be detachable and replaceable, thus improving the racket's durability and lifespan.

CN224207334UActive Publication Date: 2026-05-08GUANGZHOU SUBO SPORTING GOODS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGZHOU SUBO SPORTING GOODS CO LTD
Filing Date
2025-05-08
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing badminton rackets are prone to deformation or breakage when swung vigorously by athletes, and cannot be replaced after damage, resulting in waste.

Method used

The cue assembly, made of 7-series aerospace aluminum alloy, includes a support cap, reinforcing ribs, and a slider and rail structure. It features a modular design with threaded connections, allowing for parts replacement.

Benefits of technology

The increased strength and durability of the club, coupled with reduced weight, allows athletes to replace damaged parts as needed, extending the racket's lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel process's high tensile strength carbon aluminium racket relates to badminton racket technical field, including the club subassembly, said club subassembly includes club, support cover, first reinforcing rib, second reinforcing rib and third reinforcing rib, the support cover is located the top of club, the first reinforcing rib and second reinforcing rib are located the inner wall of club, and the third reinforcing rib is located at the top of club. The third reinforcing rib is located between the ball rod and the supporting cover. According to the badminton racket, seven-series aeronautical aluminum alloy is adopted in the badminton rod assembly, the overall weight of the badminton racket is reduced, the strength of the badminton rod is enhanced, meanwhile, the first reinforcing rib and the second reinforcing rib are arranged inside the badminton rod, the third transverse reinforcing rib is additionally arranged outside the badminton rod, and the overall strength is improved; according to the golf club, parts can be separated by screwing the connecting piece and the club handle, the damaged part is replaced and then assembled, and the technical problems that when a traditional golf club is strongly waved by an athlete, the golf club is likely to deform and break, and the golf club cannot be replaced after being damaged are solved.
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Description

Technical Field

[0001] This utility model relates to the field of badminton racket technology, specifically to a high-tensile-strength carbon-aluminum racket manufactured using a novel process. Background Technology

[0002] The badminton racket is the core equipment for badminton. It is usually made of lightweight, high-strength carbon fiber or aluminum alloy and includes a frame, highly elastic strings, and a non-slip grip. Its design focuses on weight, balance point, and shaft stiffness to optimize the power and control of the shot. The frame shape is diverse, such as the traditional oval or aerodynamic frame, designed to reduce air resistance and increase swing speed. The size and material of the grip are customized according to individual hand shape and grip habits to ensure comfort and anti-slip effect. Modern badminton rackets combine materials science and ergonomics to provide athletes with a perfect balance of precise control and explosive power.

[0003] In the current technology, badminton rackets are usually made by casting the shaft as a single piece using a mold, with an overall circular cross-section. Therefore, when the athlete swings the racket with great force, the shaft may deform or break due to high tension, which will affect the athlete's performance. Furthermore, once the shaft is damaged or deformed, it cannot be replaced, and the entire racket will be scrapped, which is quite wasteful. Summary of the Invention

[0004] Therefore, the purpose of this utility model is to provide a high-tensile carbon aluminum racket with a novel process to solve the technical problem that a one-piece cast racket may deform and break when the athlete swings it vigorously, and that the racket cannot be replaced after it is damaged.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high tensile strength carbon-aluminum racket manufactured using a novel process, comprising a shaft assembly, the shaft assembly including a shaft, a support cover, a first reinforcing rib, a second reinforcing rib, and a third reinforcing rib, the support cover being located at the top of the shaft and slidably connected to the shaft, the first and second reinforcing ribs being located on the inner wall of the shaft and fixedly connected to the shaft, the third reinforcing rib being fixedly connected to the shaft and located between the shaft and the support cover.

[0006] By adopting the above technical solution, this utility model uses 7-series aerospace aluminum alloy for the shaft assembly, which reduces the overall weight of the racket and enhances the strength of the shaft. In use, the support cover is slid into the shaft, and the two are perfectly combined through the cooperation of the slider and the slide rail. One end of the shaft is fixedly connected to the connector. After the support cover is slid in, it will be inserted into the connector. The other end is connected to the handle through threads. The other end of the connector is connected to the racket frame through threads, thus completing the assembly. The shaft has a first reinforcing rib and a second reinforcing rib inside, and a third transverse reinforcing rib is added to the outside, which improves the overall strength. When some parts of the badminton racket are damaged, the parts can be separated by twisting the connector and the handle, and the damaged parts can be replaced and then reassembled. This solves the technical problem that traditional shafts may deform and break when the athlete swings them vigorously, and that the shaft cannot be replaced after damage.

[0007] Furthermore, the cue assembly also includes a slider and a slide rail. The slider is fixedly connected to the bottom of the support cover, the slide rail is opened at the top of the cue, the slider is located inside the slide rail, and the cross-sectional size of the slider is equal to the cross-sectional size of the slide rail.

[0008] By adopting the above technical solution, the cooperation between the slider and the slide rail allows the support cover to be perfectly combined with the cue stick, which can increase the overall strength of the cue stick assembly and prevent it from deforming during use by athletes.

[0009] Furthermore, a connector is fixedly connected to one end of the cue stick, and an external thread is provided on one end of the connector. A racket frame is fixedly connected to one end of the connector. An internal thread is provided on the inner wall of the bottom of the racket frame, and the internal thread of the racket frame is engaged with the external thread of the connector. An external thread is provided on one end of the cue stick assembly, and a handle is fixedly connected to one end of the cue stick assembly via the thread.

[0010] By adopting the above technical solution, when some parts of a badminton racket are damaged or deformed, the individual parts can be separated by twisting the connectors and the handle. This allows the damaged parts to be replaced and then reassembled into a whole.

[0011] In summary, this utility model has the following beneficial effects: By using 7-series aerospace aluminum alloy for the shaft assembly, the overall weight of the racket is reduced while the strength of the shaft is enhanced. During use, the support cover is slid into the shaft, and the slider and slide rail work together to achieve a perfect fit. One end of the shaft is fixedly connected to the connector; after the support cover slides in, it inserts into the connector. The other end is connected to the handle via threads, and the other end of the connector is connected to the racket frame via threads, completing the assembly. The shaft has a first and second reinforcing rib inside, and a third transverse reinforcing rib is added externally, improving overall strength. When parts of the badminton racket are damaged, the parts can be separated by twisting the connector and handle, and the damaged parts can be replaced before reassembly. This solves the technical problem that traditional shafts may deform and break when swung vigorously by athletes, and that damaged shafts cannot be replaced. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is an exploded view of the present invention;

[0014] Figure 3 This is a cross-sectional view of the present invention;

[0015] Figure 4 This is a schematic diagram of the structure of some parts of this utility model;

[0016] Figure 5 This utility model Figure 4 Enlarged view of point A.

[0017] In the diagram: 1. Cue assembly; 101. Cue; 102. Support cover; 103. First reinforcing rib; 104. Second reinforcing rib; 105. Third reinforcing rib; 106. Slider; 107. Slide rail; 2. Racket frame; 3. Handle; 4. Connector. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0019] The embodiments of this utility model will be described below based on its overall structure.

[0020] A new type of high-tensile-strength carbon-aluminum racket, such as Figure 1-5As shown, the racket includes a club assembly 1, which includes a club 101, a support cap 102, a first reinforcing rib 103, a second reinforcing rib 104, and a third reinforcing rib 105. The club assembly 1 is made of 7-series aerospace aluminum alloy. Compared with traditional carbon-aluminum composite badminton rackets, the new badminton racket can reduce the overall weight of the racket and strengthen the club.

[0021] Furthermore, the support cover 102 is located on the top of the cue stick 101 and is slidably connected to the cue stick 101. The first reinforcing rib 103 and the second reinforcing rib 104 are located on the inner wall of the cue stick 101 and are fixedly connected to the cue stick 101. The third reinforcing rib 105 is fixedly connected to the cue stick 101 and is located between the cue stick 101 and the support cover 102. When the support cover 102 is slid onto the cue stick 101, since the top of the cue stick 101 has a slide rail 107 and the bottom of the support cover 102 has a slider 106, the support cover 102 and the cue stick 101 can be perfectly combined through the cooperation of the slider 106 and the slide rail 107.

[0022] Furthermore, the cue stick 101 is provided with a first reinforcing rib 103 and a second reinforcing rib 104 inside, and a third reinforcing rib 105 is added to the outside of the cue stick 101 in a transverse direction. Therefore, the overall strength of the cue stick 101 can be improved, and its overall service life can be extended. In addition, a support cap 102 is installed on the top of the cue stick 101 to cooperate with it, which can also increase the overall strength of the cue stick assembly 1.

[0023] In the example, the cue assembly 1 also includes a slider 106 and a slide rail 107. The slider 106 is fixedly connected to the bottom of the support cover 102, and the slide rail 107 is opened at the top of the cue 101. The slider 106 is located inside the slide rail 107, and the cross-sectional size of the slider 106 is equal to that of the slide rail 107. The cooperation between the slider 106 and the slide rail 107 makes the support cover 102 and the cue 101 perfectly combined, which can increase the overall strength of the cue assembly 1 and prevent it from deforming during the athlete's use.

[0024] In the example, one end of the shuttlecock 101 is fixedly connected to a connector 4, one end of which has an external thread. The other end of the connector 4 is fixedly connected to a racket frame 2, the inner wall of the bottom of the racket frame 2 has an internal thread, and the internal thread of the racket frame 2 matches the external thread of the connector 4. One end of the shuttlecock assembly 1 has an external thread, and one end of the shuttlecock assembly 1 is fixedly connected to a handle 3 via a thread. When some parts of the badminton racket are damaged or deformed, the parts can be separated by turning the connector 4 and the handle 3, so that the damaged parts can be replaced and then reassembled into a whole.

[0025] The working principle of this utility model is as follows: When in use, the cue assembly 1 is made of 7-series aerospace aluminum alloy, which can reduce the overall weight of the racket and strengthen the cue, thereby improving the service life of the cue.

[0026] Before use, the user takes out the cue stick assembly 1 and slides the support cover 102 onto the cue stick 101. Since the top of the cue stick 101 has a slide rail 107 and the bottom of the support cover 102 has a slider 106, the support cover 102 and the cue stick 101 can be perfectly combined through the cooperation of the slider 106 and the slide rail 107.

[0027] One end of the cue stick 101 is integrally fixed to the connector 4. Therefore, after the support cover 102 slides into the cue stick 101, one end of the support cover 102 will be inserted into the connector 4. The other end of the cue stick 101 is threaded, which can be matched with the internal thread inside the handle 3, so that the cue stick assembly 1 is connected to the handle 3.

[0028] After the handle 3 is connected to the cue assembly 1, since the overall length of the support cover 102 is the same as the length of the cue 101, the support cover 102 will be fixed between the connector 4 and the handle 3 to prevent the support cover 102 from detaching from the cue assembly 1 during use.

[0029] Finally, one end of the connector 4 is also provided with an external thread, which can be matched with the internal thread at the bottom of the racket frame 2. In this way, the badminton racket will be assembled. Due to the use of lightweight materials, its overall weight is reduced. And because aerospace aluminum alloy itself has high strength, it can provide athletes with excellent feel and durability, and reduce athletes' fatigue.

[0030] The cue stick 101 has a first reinforcing rib 103 and a second reinforcing rib 104 inside, and a third reinforcing rib 105 is added to the outside of the cue stick 101 in a transverse direction. Therefore, the overall strength of the cue stick 101 can be improved and its overall service life can be extended. In addition, a support cap 102 is installed on the top of the cue stick 101 to cooperate with it, which can also increase the overall strength of the cue stick assembly 1.

[0031] When parts of a badminton racket are damaged or deformed, the parts can be separated by twisting the connector 4 and the handle 3. This allows the damaged parts to be replaced and then reassembled into a whole.

[0032] The above structure can solve the technical problem that when a badminton racket is cast in one piece, the shaft assembly 1 may deform and break when the athlete swings it vigorously, and the badminton racket cannot be replaced after it is damaged.

[0033] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A novel high-tensile carbon-aluminum racket, comprising a shaft assembly (1), characterized in that: The cue assembly (1) includes a cue (101), a support cap (102), a first reinforcing rib (103), a second reinforcing rib (104), and a third reinforcing rib (105). The support cap (102) is located on the top of the cue (101) and is slidably connected to the cue (101). The first reinforcing rib (103) and the second reinforcing rib (104) are located on the inner wall of the cue (101) and are fixedly connected to the cue (101). The third reinforcing rib (105) is fixedly connected to the cue (101) and is located between the cue (101) and the support cap (102).

2. The high tensile strength carbon-aluminum racket according to the novel process described in claim 1, characterized in that: The cue assembly (1) also includes a slider (106) and a slide rail (107). The slider (106) is fixedly connected to the bottom of the support cover (102), and the slide rail (107) is opened at the top of the cue (101).

3. The high tensile strength carbon-aluminum racket according to the novel process described in claim 2, characterized in that: The slider (106) is located inside the slide rail (107), and the cross-sectional size of the slider (106) is equal to that of the slide rail (107).

4. The high tensile strength carbon-aluminum racket according to the novel process described in claim 1, characterized in that: One end of the cue stick (101) is fixedly connected to a connector (4), and one end of the connector (4) is provided with an external thread.

5. The high tensile strength carbon-aluminum racket produced by the novel process according to claim 4, characterized in that: One end of the connector (4) is fixedly connected to the racket frame (2). The racket frame (2) has an internal thread on its bottom inner wall, and the internal thread of the racket frame (2) is matched with the external thread of the connector (4).

6. The high tensile strength carbon-aluminum racket according to the novel process described in claim 1, characterized in that: The cue assembly (1) has an external thread at one end, and the cue assembly (1) is fixedly connected to a handle (3) at one end by the thread.