Anti-precipitation device for water-based paint production
By using a drive motor and stirring device in the production of water-based coatings, the problem of pigment and filler sedimentation in the coating bucket was solved, achieving uniform mixing and temperature control of the coatings and improving the anti-sedimentation effect in the production process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FEICHENG MINGXI IND & TRADE CO LTD
- Filing Date
- 2025-04-08
- Publication Date
- 2026-05-08
AI Technical Summary
During the production of water-based coatings, pigments and fillers in the paint bucket settle due to gravity, affecting the uniformity and performance of the coating.
A device consisting of a drive motor, stirring rod, and stirring blades is used, which works in concert with a controller to achieve stirring and temperature control within the paint tank, preventing sedimentation.
It effectively prevents paint sedimentation, ensures the uniformity and stability of the paint, and improves production efficiency.
Smart Images

Figure CN224207823U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-settling technology in coating production, and in particular to an anti-settling device for water-based coating production. Background Technology
[0002] Water-based coatings are coatings that use water as a solvent or dispersion medium. They are typically composed of water, pigments, fillers, and film-forming substances. Compared to solvent-based coatings, water-based coatings have lower volatile organic compound (VOC) emissions, making them more environmentally friendly and reducing harm to the environment and human health. The main component of water-based coatings is water, resulting in lower VOC emissions compared to traditional solvent-based coatings, making them more environmentally friendly. Furthermore, water-based coatings generally do not contain toxic chemicals, reducing health risks to construction workers. In addition, water-based coatings can be used for various functions such as corrosion prevention, heat insulation, wear resistance, and antibacterial properties, meeting the needs of different applications. Once cured, water-based coatings are easy to clean with water, making maintenance convenient.
[0003] In the prior art, when water-based coatings are produced, the pigments and fillers in the coating bucket will settle under the action of gravity. This sedimentation will affect the uniformity and performance of the coating. Therefore, there is a need for a device that can prevent the sedimentation of the coating during the production process of water-based coatings. Utility Model Content
[0004] The purpose of this invention is to solve the problem that pigments and fillers in paint buckets will settle under the influence of gravity during the use of existing equipment, and the settlement will affect the uniformity of the paint. Therefore, an anti-settling device for water-based paint production is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an anti-settling device for water-based coating production, comprising an operating panel and a coating tank, wherein the top of the operating panel is fixedly connected to the bottom of the coating tank, a first drive motor is fixedly installed on the outer wall of the coating tank, a drive rod is fixedly installed on the bottom of the first drive motor, a fixing plate is fixedly installed on the bottom of the drive rod, two second drive motors are fixedly installed on the top of the fixing plate, a stirring rod is fixedly installed on the bottom of each of the two second drive motors, multiple stirring blades are fixedly installed on the outer wall of each of the two stirring rods, a connecting plate is fixedly installed on one side of the outer wall of the fixing frame, and a dispersant tank is fixedly installed on one side of the outer wall of the connecting plate.
[0006] Preferably, a connecting pipe is fixedly inserted into the bottom of the dispersant bucket, and the output end of the connecting pipe is connected to the inside of the paint bucket.
[0007] Preferably, a flow control valve is fixedly installed on the outer wall of the connecting pipe, and a temperature sensor is fixedly installed on one side of the inner wall of the paint bucket.
[0008] Preferably, a heater is fixedly installed on the bottom of the inner wall of the paint bucket, and a first water tank is fixedly installed on the top of the operation panel.
[0009] Preferably, a first cover plate is fixedly installed on the top of the first water tank, and a water inlet pipe is fixedly inserted into one side of the outer wall of the first cover plate.
[0010] Preferably, a cooling water pipe is fixedly inserted into the top of the first cover plate, and the outer wall of the cooling water pipe is connected to the inside of the paint bucket.
[0011] Preferably, a water pump is fixedly installed on the outer wall of the cooling water pipe, and the bottom of the water pump is fixedly connected to the top of the first cover plate.
[0012] Preferably, a second water tank is fixedly installed on the top of the control panel, and the output end of the cooling water pipe is connected to the interior of the second water tank.
[0013] Preferably, a second cover plate is fixedly installed on the top of the second water tank, and an output pipe is fixedly inserted into one side of the outer wall of the second water tank, with a valve fixedly installed on the outer wall of the output pipe.
[0014] Preferably, a controller is fixedly installed on the top of the operation panel, and one side of the outer wall of the controller is electrically connected to the outer walls of the first drive motor and the two second drive motors.
[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0016] In this invention, a dispersant can be quantitatively added to the paint tank through the flow control valve, connecting pipe, and dispersant tank. Then, the controller starts the first drive motor, which drives the drive rod and fixed plate to rotate. The controller then starts two second drive motors, which drive two stirring rods and multiple stirring blades to stir the paint tank. The rotation direction of the two second drive motors is opposite to that of the first drive motor, so that the multiple stirring blades can fully stir the paint in the paint tank, ensuring that the dispersant and paint are mixed evenly, enhancing the stability of pigments and fillers, and preventing them from agglomerating and settling.
[0017] In this invention, when the temperature sensor detects that the temperature of the paint in the paint bucket is lower than the original set temperature, the controller starts the heater to achieve a heating effect, making the paint flow more freely and thus reducing the settling speed of sediment particles. When the temperature sensor detects that the temperature is too high, the controller turns on the water pump, causing the cold water in the first water tank to flow along the cooling water pipe, pass through the inside of the paint bucket, and return to the second water tank, thereby achieving the effect of cooling and temperature control. With the help of the water supply pipe, the water in the first water tank can be kept sufficient. Then, with the help of the output pipe and valve, the water that has absorbed heat can be recycled and reused, improving the effectiveness of the anti-sedimentation device for water-based paint. Attached Figure Description
[0018] Figure 1 A perspective view of an anti-settling device for water-based coating production is provided for this utility model;
[0019] Figure 2 This utility model provides a front view of an anti-settling device for the production of water-based coatings;
[0020] Figure 3 A side view of an anti-settling device for water-based coating production is provided in this utility model;
[0021] Figure 4 This utility model provides a partial schematic diagram of an anti-settling device for the production of water-based coatings;
[0022] Figure 5 This utility model presents a partial top view of an anti-settling device for the production of water-based coatings.
[0023] Legend:
[0024] 1. Control panel; 2. Paint bucket; 3. Fixing frame; 4. First drive motor; 5. Drive rod; 6. Fixing plate; 7. Second drive motor; 8. Stirring rod; 9. Stirring blade; 10. Connecting plate; 11. Dispersant bucket; 12. Connecting pipe; 13. Flow control valve; 14. Temperature sensor; 15. Heater; 16. First water tank; 17. First cover plate; 18. Water inlet pipe; 19. Cooling water pipe; 20. Water pump; 21. Second water tank; 22. Second cover plate; 23. Output pipe; 24. Valve; 25. Controller. Detailed Implementation
[0025] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0027] Example 1: As Figures 1-5 As shown, this utility model provides an anti-settling device for water-based coating production, including an operation plate 1 and a coating tank 2. The top of the operation plate 1 is fixedly connected to the bottom of the coating tank 2. A first drive motor 4 is fixedly installed on the outer wall of the coating tank 2. A drive rod 5 is fixedly installed on the bottom of the first drive motor 4. A fixing plate 6 is fixedly installed on the bottom of the drive rod 5. Two second drive motors 7 are fixedly installed on the top of the fixing plate 6. A stirring rod 8 is fixedly installed on the bottom of each of the two second drive motors 7. Multiple stirring blades 9 are fixedly installed on the outer wall of each of the two stirring rods 8. A connecting plate 10 is fixedly installed on one side of the outer wall of the fixing frame 3. A dispersant tank 11 is fixedly installed on one side of the outer wall of the connecting plate 10. A connecting pipe 12 is fixedly inserted into the bottom of the dispersant tank 11, and the output end of the connecting pipe 12 is connected to the inside of the coating tank 2. A flow control valve 13 is fixedly installed on the outer wall of the connecting pipe 12.
[0028] The overall effect of Embodiment 1 is as follows: when the water-based coating is being produced, the coating is placed in the coating bucket 2. Since the dispersant bucket 11 contains an appropriate amount of dispersant, and its bottom is fixedly connected to the interior of the coating bucket 2 via a connecting pipe 12, the dispersant in the dispersant bucket 11 can enter the coating bucket 2 in an appropriate amount along the connecting pipe 12 under the action of the flow control valve 13. Then, the controller 25 starts the first drive motor 4 mounted on the fixed frame 3, causing it to drive the drive rod 5 and the fixed plate 6 to rotate. Then, the controller 25 starts the installation of the fixed... The two second drive motors 7 on the fixed plate 6 drive the two stirring rods 8 and multiple stirring blades 9 to stir the paint tank 2. Since the rotation direction of the first drive motor 4 is opposite to that of the two second drive motors 7, the multiple stirring blades 9 can fully stir the paint in the paint tank 2, ensuring that the dispersant and paint are mixed evenly, enhancing the stability of pigments and fillers. This allows the water-based paint to flow continuously in the paint tank 2 during production and storage, effectively preventing sedimentation and improving the performance of the sedimentation device for water-based paint production.
[0029] Example 2: As Figures 2-5As shown, a temperature sensor 14 is fixedly installed on one side of the inner wall of the paint bucket 2, a heater 15 is fixedly installed on the bottom of the inner wall of the paint bucket 2, a first water tank 16 is fixedly installed on the top of the control panel 1, a first cover plate 17 is fixedly installed on the top of the first water tank 16, a water inlet pipe 18 is fixedly inserted into one side of the outer wall of the first cover plate 17, a cooling water pipe 19 is fixedly inserted into the top of the first cover plate 17, and the outer wall of the cooling water pipe 19 is connected to the interior of the paint bucket 2. A water pump 20 is fixedly installed on the outer wall of the cooling water pipe 19, and the bottom of the water pump 20... The top of the first cover plate 17 is fixedly connected to the top of the control plate 1. The second water tank 21 is fixedly installed on the top of the control plate 1, and the output end of the cooling water pipe 19 is connected to the interior of the second water tank 21. The second cover plate 22 is fixedly installed on the top of the second water tank 21. An output pipe 23 is fixedly inserted into one side of the outer wall of the second water tank 21. A valve 24 is fixedly installed on the outer wall of the output pipe 23. A controller 25 is fixedly installed on the top of the control plate 1, and one side of the outer wall of the controller 25 is electrically connected to the outer wall of the first drive motor 4 and the two second drive motors 7.
[0030] The overall effect of Embodiment 2 is as follows: A heater 15 is fixedly installed at the bottom of the inner wall of the paint bucket 2, and this heater 15 is controlled by a controller 25. A temperature sensor 14 is fixedly installed on one side of the inner wall of the paint bucket 2, and the optimal temperature value of the water-based paint inside the paint bucket 2 is input into the temperature sensor 14. When the paint temperature inside the paint bucket 2 is lower than the original set value, the controller 25 activates the heater 15 to heat the water-based paint inside. Under the agitation of multiple stirring blades 9, the temperature of the paint inside is heated evenly. A suitable temperature can reduce the viscosity of the paint, making it more fluid and thus reducing the settling speed of sediment particles. When the internal temperature is higher than the set value, the heater 15 is activated by the controller 25. The water pump 20 on the cooling water pipe 19 allows the cold water inside the first water tank 16 to flow along the cooling water pipe 19 and into the paint bucket 2, thereby carrying away the heat adsorbed on the cooling water pipe 19 and returning to the second water tank 21, thus achieving the purpose of cooling the paint in the paint bucket 2. Since a water supply pipe 18 is fixedly inserted into one side of the outer wall of the first water tank 16 and connected to an external water source through the water supply pipe 18, the cold water in the first water tank 16 can be guaranteed to be sufficient. Then, the water carrying heat returns to the second water tank 21 and, through the function of the output pipe 23 fixedly inserted into one side of the outer wall of the second water tank 21, the valve 24 can be opened to use the water carrying heat for other processes, further improving the effectiveness of the anti-settling device for water-based paint.
[0031] Working Principle: First, during the production of water-based coatings, when the coating is inside the coating tank 2, the dispersant in the dispersant tank 11 is quantitatively introduced into the coating tank 2 via the connecting pipe 12 under the action of the flow control valve 13. Then, the controller 25 simultaneously starts the first drive motor 4 and two second drive motors 7. The first drive motor 4 drives the drive rod 5 and the fixed plate 6 to rotate. Since both second drive motors 7 are mounted on the fixed plate 6, they drive the two stirring rods 8 and multiple stirring blades 9 to agitate the coating tank 2. The stirring direction of the first drive motor 4 is opposite to that of the second drive motors 7, thus fully agitating the coating and dispersant in the coating tank 2, ensuring uniform mixing, enhancing the stability of pigments and fillers, and preventing... They gather and settle. Secondly, under the action of temperature sensor 14, when the temperature of the paint in paint bucket 2 is lower than the original set value, the heater 15 is started by controller 25 to heat it. With the cooperation of multiple stirring blades 9, the heat is evenly distributed inside. Because the appropriate temperature can reduce the viscosity of the paint and make the paint more fluid, the settling speed of the sediment particles can be reduced. When the temperature is higher than the original set value, the water pump 20 is started by controller 25, so that the cold water in the first water tank 16 flows along the cooling water pipe 19, then passes through the inside of paint bucket 2 and carries away the heat adsorbed on the cooling water pipe 19, and finally returns to the second water tank 21, thereby achieving a temperature control effect on the water-based paint to prevent sedimentation. In general, the effectiveness of the anti-sedimentation device for water-based paint is improved.
[0032] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A sedimentation prevention device for water-based coating production, comprising an operation panel (1), a coating bucket (2), and a fixing frame (3), characterized in that: The top of the operation plate (1) is fixedly connected to the bottom of the paint bucket (2). A first drive motor (4) is fixedly installed on the outer wall of the paint bucket (2). A drive rod (5) is fixedly installed on the bottom of the first drive motor (4). A fixing plate (6) is fixedly installed on the bottom of the drive rod (5). Two second drive motors (7) are fixedly installed on the top of the fixing plate (6). A stirring rod (8) is fixedly installed on the bottom of each of the two second drive motors (7). Multiple stirring blades (9) are fixedly installed on the outer wall of each of the two stirring rods (8). A connecting plate (10) is fixedly installed on one side of the outer wall of the fixing frame (3). A dispersant bucket (11) is fixedly installed on one side of the outer wall of the connecting plate (10).
2. The anti-sedimentation device for water-based coating production according to claim 1, characterized in that: A connecting pipe (12) is fixedly inserted into the bottom of the dispersant tank (11), and the output end of the connecting pipe (12) is connected to the inside of the paint tank (2).
3. The anti-sedimentation device for water-based coating production according to claim 2, characterized in that: A flow control valve (13) is fixedly installed on the outer wall of the connecting pipe (12), and a temperature sensor (14) is fixedly installed on one side of the inner wall of the paint bucket (2).
4. The anti-sedimentation device for water-based coating production according to claim 3, characterized in that: A heater (15) is fixedly installed on the bottom of the inner wall of the paint bucket (2), and a first water tank (16) is fixedly installed on the top of the operation panel (1).
5. The anti-sedimentation device for water-based coating production according to claim 4, characterized in that: The top of the first water tank (16) is fixedly installed with a first cover plate (17), and a water supply pipe (18) is fixedly inserted into one side of the outer wall of the first cover plate (17).
6. The anti-sedimentation device for water-based coating production according to claim 5, characterized in that: A cooling water pipe (19) is fixedly inserted into the top of the first cover plate (17), and the outer wall of the cooling water pipe (19) is connected to the inside of the paint bucket (2).
7. The anti-sedimentation device for water-based coating production according to claim 6, characterized in that: A water pump (20) is fixedly installed on the outer wall of the cooling water pipe (19), and the bottom of the water pump (20) is fixedly connected to the top of the first cover plate (17).
8. The anti-sedimentation device for water-based coating production according to claim 7, characterized in that: The top of the control panel (1) is fixedly installed with a second water tank (21), and the output end of the cooling water pipe (19) is connected to the inside of the second water tank (21).
9. The anti-sedimentation device for water-based coating production according to claim 8, characterized in that: The second water tank (21) is fixedly installed with a second cover plate (22) on the top, and an output pipe (23) is fixedly inserted into one side of the outer wall of the second water tank (21). A valve (24) is fixedly installed on the outer wall of the output pipe (23).
10. The anti-sedimentation device for water-based coating production according to claim 9, characterized in that: The controller (25) is fixedly installed on the top of the operation panel (1), and one side of the outer wall of the controller (25) is electrically connected to the outer wall of the first drive motor (4) and the two second drive motors (7).