Full-automatic pneumatic conveying device for molasses and sugar paste

Abstract

The utility model relates to the technical field of sugar product processing, and discloses a molasses and sugar paste full-automatic pneumatic conveying device which comprises a main cylinder, two stirring main rods are rotationally sleeved with the main cylinder, a plurality of stirring branch rods are fixedly installed on the surfaces of the two stirring main rods, second gears are fixedly installed on the upper end faces of the two stirring main rods, and the second gears are fixedly installed on the lower end faces of the two stirring main rods. An outer cover is fixedly installed on the upper end face of the main cylinder, a motor is fixedly installed on the inner top face of the outer cover, a first gear is fixedly installed at the output end of the motor, a first pipeline is fixedly installed on one side of the main cylinder, a butt joint box is fixedly installed on the other side of the first pipeline, and a first shell is fixedly installed on the upper end face of the butt joint box. A filtering mechanism is clamped to the upper end face of the first shell. The stirring branch rods on the surfaces of the two stirring main rods are distributed in a crossed mode, the stirring main rods are driven by the motor to rotate to stir raw materials in the main cylinder, and compared with a traditional single stirring rod, the raw materials can be mixed more sufficiently through crossed stirring of the two stirring rods.

Description

Technical Field

[0001] This utility model relates to the field of sugar product processing technology, specifically to a fully automatic pneumatic conveying device for molasses and syrup. Background Technology

[0002] The sugar industry is a foundational industry of the food industry and a raw material industry for many other products such as papermaking, chemicals, fermentation, pharmaceuticals, building materials, and furniture. Therefore, a fully automated control device for molasses and syrup pneumatic conveying is needed to improve the efficiency of the sugar industry.

[0003] Traditional pneumatic conveying devices for molasses and syrup rely on only one stirring rod to mix the raw materials. This may result in insufficient mixing of the raw materials, affecting the processing efficiency of molasses and syrup. At the same time, during pneumatic conveying, impurities and dust in the air can affect the quality of the finished molasses and syrup. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a fully automatic pneumatic conveying device for molasses and syrup, which has the advantages of thorough mixing of raw materials and high quality of finished products, thus solving the problems mentioned in the background art.

[0005] This utility model provides the following technical solution: a fully automatic pneumatic conveying device for molasses and syrup, comprising a main cylinder, with multiple support rods fixedly installed on the lower end face of the main cylinder, two stirring rods rotatably sleeved inside the main cylinder, multiple stirring support rods fixedly installed on the surfaces of the two stirring rods, and a second gear fixedly installed on the upper end face of each of the two stirring rods, an outer cover and a feed pipe fixedly installed on the upper end face of the main cylinder, a motor fixedly installed on the top surface inside the outer cover, a first gear fixedly installed on the output end of the motor, a valve fixedly installed on the outside of the feed pipe, a first pipe fixedly installed on one side of the main cylinder, a docking box fixedly installed on the other side of the first pipe, a first outer shell fixedly installed on the upper end face of the docking box, a filter mechanism snapped onto the upper end face of the first outer shell, a second pipe fixedly installed on the side of the docking box away from the first pipe, a second solenoid valve fixedly installed on the side of the second pipe close to the docking box, and a storage box fixedly installed on the other side of the second pipe.

[0006] As a preferred embodiment of the present invention, a first liquid level electrode is fixedly installed inside the main cylinder, and a first liquid level gauge is fixedly installed on the upper end face of the first liquid level electrode.

[0007] As a preferred embodiment of this utility model, a first solenoid valve is fixedly installed on the side of the first pipe near the main cylinder, and a third solenoid valve is fixedly installed on the other side of the first pipe.

[0008] As a preferred embodiment of this utility model, a second liquid level electrode is fixedly installed inside the docking box, a second liquid level gauge is fixedly installed on the upper surface of the second liquid level electrode, an air inlet pipe is fixedly installed on the upper surface of the docking box, and an air pump is fixedly installed on the outside of the air inlet pipe.

[0009] As a preferred embodiment of this utility model, a high-viscosity syrup pump is fixedly installed on the bottom surface of the storage tank, a discharge pipe is fixedly installed on the upper surface of the high-viscosity syrup pump, a third liquid level electrode is fixedly installed inside the storage tank, and a third liquid level gauge is fixedly installed on the upper surface of the third liquid level electrode.

[0010] As a preferred embodiment of this utility model, the filtration mechanism includes a second outer shell, a sealing rubber is fixedly installed on the outer side of the second outer shell, two handles are fixedly installed on the upper surface of the second outer shell, and a filter layer and a water-absorbing layer are fixedly installed inside the second outer shell.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This fully automatic pneumatic conveying device for molasses and syrup uses two main stirring rods with cross-shaped stirring supports on their surfaces. The device is driven by a motor to rotate gears one and two, which in turn rotate the main stirring rods to stir the raw materials inside the main cylinder. Compared to the traditional single stirring rod, the cross-stirring of the two stirring rods allows for more thorough mixing of the raw materials.

[0013] 2. This fully automatic air delivery device for molasses and syrup uses a filter mechanism installed at the upper end of the air pump inlet. The filter layer and water-absorbing layer filter and absorb impurities and moisture in the air, preventing impurities and moisture from affecting the purity of the molasses and syrup. The filter device can be disassembled by a handle to replace the filter layer and water-absorbing layer, thereby ensuring the filtration effect of the filter mechanism and further ensuring the purity of the molasses and syrup. Attached Figure Description

[0014] Figure 1 This is an isometric schematic diagram of the present invention;

[0015] Figure 2 This is a front view schematic diagram of the present utility model;

[0016] Figure 3 This is an isometric schematic diagram of the internal structure of the main cylinder of this utility model;

[0017] Figure 4 This is a cross-sectional view of the docking box of this utility model;

[0018] Figure 5 This is an isometric schematic diagram of the internal structure of the storage box of this utility model;

[0019] Figure 6 This is an isometric schematic diagram of the internal structure of the filter mechanism of this utility model.

[0020] In the diagram: 1. Main cylinder; 2. Support rod; 3. First level gauge; 4. Outer casing; 5. Valve; 6. Feed pipe; 7. First solenoid valve; 8. Pipeline 1; 9. Docking box; 10. Second level gauge; 11. Outer casing 1; 12. Filtering mechanism; 13. Second solenoid valve; 14. Pipeline 2; 15. Storage tank; 16. Third level gauge; 17. Discharge pipe; 18. Third solenoid valve; 19. Motor; 20. Gear 1; 21. Gear 2; 22. Stirring rod; 23. First level electrode; 24. Stirring support rod; 25. Air inlet pipe; 26. Air pump; 27. Second level electrode; 28. Third level electrode; 29. ​​High-viscosity syrup pump; 1201. Sealing rubber; 1202. Outer casing 2; 1203. Absorbent layer; 1204. Filter layer; 1205. Handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-6 The fully automatic pneumatic conveying device for molasses and syrup includes a main cylinder 1. Multiple support rods 2 are fixedly installed on the lower end face of the main cylinder 1. Two stirring rods 22 are rotatably connected inside the main cylinder 1. Multiple stirring support rods 24 are fixedly installed on the surface of the two stirring rods 22. A second gear 21 is fixedly installed on the upper end face of each of the two stirring rods 22. An outer cover 4 and a feed pipe 6 are fixedly installed on the upper end face of the main cylinder 1. A motor 19 is fixedly installed on the top surface inside the outer cover 4. A first gear 20 is fixedly installed at the output end of the motor 19. A valve 5 is fixedly installed on the outside of the feed pipe 6. A first pipe 8 is fixedly installed on one side of the main cylinder 1. A docking box 9 is fixedly installed on the other side of the first pipe 8. A first outer shell 11 is fixedly installed on the upper end face of the docking box 9. A filter mechanism 12 is snapped onto the upper end face of the first outer shell 11. A second pipe 14 is fixedly installed on the side of the docking box 9 away from the first pipe 8. A second solenoid valve 13 is fixedly installed on the side of the second pipe 14 close to the docking box 9. A storage box 15 is fixedly installed on the other side of the second pipe 14.

[0023] In the above structure, the vacuum-assisted feeding is fast and can effectively prevent the feed pipe 6 from getting clogged. The first gear 20 and the two second gears 21 are meshed with each other. Driven by the motor 19, the two second gears 21 can drive the stirring main rod 22 to rotate synchronously. At the same time, the stirring support rods 24 on the outside of the stirring main rod 22 are crisscrossed, which can make the raw materials more thoroughly mixed, thereby increasing the processing efficiency of molasses and syrup.

[0024] In a preferred embodiment, a first liquid level electrode 23 is fixedly installed inside the main cylinder 1, a first liquid level gauge 3 is fixedly installed on the upper end face of the first liquid level electrode 23, a first solenoid valve 7 is fixedly installed on the side of the first pipe 8 near the main cylinder 1, and a third solenoid valve 18 is fixedly installed on the other side of the first pipe 8.

[0025] In the above structure, the first liquid level electrode 23 is electrically connected to the first solenoid valve 7. The liquid level inside the main cylinder 1 is determined by the first liquid level electrode 23, thereby controlling the opening and closing of the first solenoid valve 7. In this way, the stirred raw material can be sent into the docking box 9. The first liquid level gauge 3 is interlocked with the gas delivery tank to achieve effective monitoring and regulation of the gas delivery process. The first liquid level electrode 23 is corrosion resistant, high temperature resistant, and does not short-circuit.

[0026] In a preferred embodiment, a second liquid level electrode 27 is fixedly installed inside the docking box 9, a second liquid level gauge 10 is fixedly installed on the upper end face of the second liquid level electrode 27, an air inlet pipe 25 is fixedly installed on the upper end face of the docking box 9, and an air pump 26 is fixedly installed on the outside of the air inlet pipe 25.

[0027] In the above structure, air is drawn by air pump 26 and discharged into the docking box 9 through air inlet pipe 25, thereby transporting the sugar and syrup inside the docking box 9 into the storage box 15 through the second pipe 14. The liquid level inside the docking box 9 is displayed by the second liquid level electrode 27 and the second liquid level gauge 10. The second liquid level electrode 27 is corrosion resistant, high temperature resistant and does not short circuit.

[0028] In a preferred embodiment, a high-viscosity syrup pump 29 is fixedly installed on the bottom surface of the storage tank 15, a discharge pipe 17 is fixedly installed on the upper surface of the high-viscosity syrup pump 29, a third liquid level electrode 28 is fixedly installed inside the storage tank 15, and a third liquid level gauge 16 is fixedly installed on the upper surface of the third liquid level electrode 28.

[0029] In the above structure, the finished product inside the storage tank 15 is discharged through the discharge pipe 17 by the high viscosity syrup pump 29. The third liquid level electrode 28 and the third liquid level gauge 16 can display the liquid level inside the storage tank 15. The third liquid level electrode 28 is corrosion resistant, high temperature resistant and does not short circuit.

[0030] In a preferred embodiment, the filter mechanism 12 includes a second housing 1202, a sealing rubber 1201 fixedly installed on the outside of the second housing 1202, two handles 1205 fixedly installed on the upper end face of the second housing 1202, and a filter layer 1204 and a water-absorbing layer 1203 fixedly installed inside the second housing 1202.

[0031] In the above structure, the filter mechanism 12 is installed on the upper end of the first outer shell 11 by the handle 1205. The sealing rubber 1201 is used to prevent air from entering the interior of the first outer shell 11 from the gap between the first outer shell 11 and the filter mechanism 12. The filter layer 1204 and the water-absorbing layer 1203 are used to filter impurities and water vapor in the air, preventing impurities and water vapor from entering the docking box 9 through the air pump 26 and affecting the quality of the finished molasses and syrup. The filter mechanism 12 can also be disassembled by the handle 1205 to replace the filter layer 1204 and the water-absorbing layer 1203 to ensure the filtration effect of the filter mechanism 12.

[0032] Working principle: Raw materials enter the main cylinder 1 through the feed pipe 6, and then the motor 19 drives the two stirring rods 22 to rotate. The stirring support rods 24 are distributed in a cross pattern to stir and mix the raw materials. The liquid level inside the main cylinder 1 is detected in real time by the first liquid level electrode 23. After reaching a certain value, the first solenoid valve 7 and the second solenoid valve 13 are opened to discharge the liquid inside the main cylinder 1 into the docking box 9 through the first pipe 8. The docking box 9 plays a buffer and transfer role. The liquid level inside the docking box 9 is detected in real time by the second liquid level electrode 27 and the second liquid level gauge 10. Then, with the help of the air pump 26, the liquid inside the docking box 9 is discharged into the storage tank 15. The filter mechanism 12 can filter impurities and moisture in the air to ensure the purity of the syrup and molasses.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic pneumatic conveying device for molasses and syrup, comprising a main cylinder (1), characterized in that: Multiple support rods (2) are fixedly installed on the lower end face of the main cylinder (1). Two stirring main rods (22) are rotatably sleeved inside the main cylinder (1). Multiple stirring support rods (24) are fixedly installed on the surfaces of the two stirring main rods (22). A second gear (21) is fixedly installed on the upper end face of each of the two stirring main rods (22). An outer cover (4) and a feed pipe (6) are fixedly installed on the upper end face of the main cylinder (1). A motor (19) is fixedly installed on the inner top surface of the outer cover (4). A first gear (20) is fixedly installed on the output end of the motor (19). A feed pipe (6) is fixedly installed on the outer side of the feed pipe (6). There is a valve (5). A first pipe (8) is fixedly installed on one side of the main cylinder (1). A docking box (9) is fixedly installed on the other side of the first pipe (8). A first outer shell (11) is fixedly installed on the upper surface of the docking box (9). A filter mechanism (12) is snapped onto the upper surface of the first outer shell (11). A second pipe (14) is fixedly installed on the side of the docking box (9) away from the first pipe (8). A second solenoid valve (13) is fixedly installed on the side of the second pipe (14) close to the docking box (9). A storage box (15) is fixedly installed on the other side of the second pipe (14).

2. The fully automatic pneumatic conveying device for molasses and syrup according to claim 1, characterized in that: The main cylinder (1) is fixedly installed with a first liquid level electrode (23), and a first liquid level gauge (3) is fixedly installed on the upper end face of the first liquid level electrode (23).

3. The fully automatic pneumatic conveying device for molasses and syrup according to claim 1, characterized in that: A first solenoid valve (7) is fixedly installed on the side of the first pipe (8) near the main cylinder (1), and a third solenoid valve (18) is fixedly installed on the other side of the first pipe (8).

4. The fully automatic pneumatic conveying device for molasses and syrup according to claim 1, characterized in that: The docking box (9) is fixedly installed with a second liquid level electrode (27), and a second liquid level gauge (10) is fixedly installed on the upper end face of the second liquid level electrode (27). An air inlet pipe (25) is fixedly installed on the upper end face of the docking box (9), and an air pump (26) is fixedly installed on the outside of the air inlet pipe (25).

5. The fully automatic pneumatic conveying device for molasses and syrup according to claim 1, characterized in that: A high-viscosity syrup pump (29) is fixedly installed on the bottom surface of the storage tank (15). A discharge pipe (17) is fixedly installed on the upper surface of the high-viscosity syrup pump (29). A third liquid level electrode (28) is fixedly installed inside the storage tank (15). A third liquid level gauge (16) is fixedly installed on the upper surface of the third liquid level electrode (28).

6. The fully automatic pneumatic conveying device for molasses and syrup according to claim 1, characterized in that: The filtration mechanism (12) includes a second outer shell (1202), a sealing rubber (1201) is fixedly installed on the outside of the second outer shell (1202), two handles (1205) are fixedly installed on the upper surface of the second outer shell (1202), and a filter layer (1204) and a water-absorbing layer (1203) are fixedly installed inside the second outer shell (1202).

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