Desiccated coconut mixing and seasoning equipment

Abstract

The utility model discloses shredded coconut stuffing mixing and seasoning equipment which comprises a support frame and a double-barrel mixing bin, three sets of cooperative working systems are arranged in the double-barrel mixing bin, a driving system adopts a double-shaft differential design, a main shaft drives a spiral blade to slowly rotate so as to integrally convey materials, and an auxiliary shaft drives a sawtooth blade to quickly rotate so as to specially beat lumps. The swinging disturbance plate group is mounted on the inner wall of the mixing bin, regular swinging is realized through a linkage mechanism, during working, the slow-speed main shaft ensures sufficient flowing of materials, the rapid auxiliary shaft emphatically treats and scatters the materials, and the swinging disturbance plates are responsible for sufficient disturbance mixing of the materials in the bin, so that the combined design ensures the mixing uniformity and improves the mixing efficiency. The system is simple in structure and convenient to operate, avoids material crushing caused by excessive stirring, is particularly suitable for food raw material processing needing to keep particle integrity, operates in a coordinated mode, and effectively solves the common problems of uneven mixing and material damage of traditional mixing equipment.

Description

Technical Field

[0001] This utility model relates to the field of food processing machinery, specifically to a coconut flakes mixing and seasoning device. Background Technology

[0002] Coconut blending and seasoning equipment is an industrial machine specifically designed to uniformly mix coconut flakes with other seasonings and additives, such as sugar, salt, flavorings, and colorings. It is widely used in the food processing industry, especially in the production of coconut products and deep processing of coconuts.

[0003] Existing coconut seasoning mixing equipment generally adopts a simple mechanical stirring method, which uses a single shaft to drive paddles or spiral blades to physically mix coconut flakes and seasonings. Although this conventional processing method is simple to operate, it has significant technical defects in actual production. Due to the low density of coconut flakes and the high density of seasonings, the density difference easily leads to stratification during the mixing process. The heavier seasonings settle at the bottom of the container, while the lighter coconut flakes float on the top. Even if the stirring time is extended, it is difficult to achieve uniform distribution. More seriously, if homogenization is forced by increasing the rotation speed or extending the mixing time, the excessive mechanical shear force will cause the coconut flake particles to break, which not only affects the taste of the product, but also causes the material temperature to rise due to excessive friction, resulting in the melting and clumping of sugars. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of the aforementioned technologies by proposing a coconut flakes mixing and seasoning device, thereby solving the aforementioned technical problems.

[0005] This utility model provides a coconut flakes mixing and seasoning device, including a frame and a double-barrel mixing chamber disposed on the frame. The double-barrel mixing chamber contains coconut flakes. It also includes:

[0006] The drive assembly is mounted on the frame. Two output shafts are connected to the output end of the drive assembly. Both output shafts extend into the double-barrel mixing chamber and are rotatably connected to it. The drive assembly drives the two output shafts to rotate at different speeds.

[0007] The blade assembly is mounted on two output shafts, which drive the blade assembly to rotate to fully mix the coconut material in the double-barrel mixing chamber.

[0008] A disturbance component is installed inside the double-barrel mixing chamber. The disturbance component includes several disturbance plates. The disturbance component drives the disturbance plates to rotate back and forth inside the double-barrel mixing chamber to disturb and mix the stratified coconut material inside the double-barrel mixing chamber.

[0009] Preferably, the drive assembly includes a first motor and a second motor. A main shaft is fixedly mounted on the output end of the first motor, and a secondary shaft is fixedly mounted on the output end of the second motor. Both the main shaft and the secondary shaft pass through the side wall of one end of the double-barrel mixing chamber and are rotatably connected to the side wall of the double-barrel mixing chamber. The rotational speed of the main shaft is less than the rotational speed of the secondary shaft.

[0010] Preferably, the blade assembly includes a helical blade group and a serrated blade group, with the helical blade group fixedly installed on the outside of the main shaft and the serrated blade group fixedly installed on the outside of the secondary shaft.

[0011] Preferably, the main spindle and the secondary spindle are located on the same horizontal plane and are arranged parallel and symmetrically to each other.

[0012] Preferably, mounting plates are fixedly installed on the inner sidewalls of the two mixing bins, and several disturbance plates are divided into two groups. The two groups of disturbance plates are hinged to the two mounting plates respectively, and any group of disturbance plates is fixedly connected to each other by a connecting rod.

[0013] Preferably, the disturbance component includes two electrically operated telescopic rods, one end of which is fixedly installed on the inner side wall of the double-barrel mixing chamber corresponding to the two sets of disturbance plates, and the telescopic ends of the two electrically operated telescopic rods are fixedly connected to one of the two sets of disturbance plates.

[0014] Preferably, the upper surface of the double-barrel mixing silo has two feeding ports, and both feeding ports are detachably fitted with silo covers.

[0015] Preferably, the lower surface of the double-barrel mixing silo has two discharge ports, and each discharge port is equipped with a discharge valve.

[0016] Preferably, the serrated blade group includes four to six groups of blades, which are evenly and equidistantly distributed along the outer side of the secondary shaft.

[0017] Compared with existing technologies, it has the following beneficial effects:

[0018] This invention provides a coconut flakes mixing and seasoning device. Two stirring shafts with different rotation speeds are installed in a double-barrel mixing chamber to differentially mix the coconut flakes. This ensures thorough mixing without over-crushing the coconut flakes. Different shaped stirring blades are installed on the two shafts: the fast shaft uses serrated blades to break up clumps, while the slow shaft uses spiral blades to propel the flow of the coconut flakes. This ensures even mixing of materials of varying weights. A back-and-forth oscillating baffle plate continuously agitates the coconut flakes, breaking up the layers and ensuring a more uniform mixture of coconut flakes and seasonings. This prevents sugar from settling at the bottom and coconut flakes from floating on top. Furthermore, the coconut flakes remain more intact during mixing, avoiding excessive crushing that could affect the texture. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only preferred embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of a coconut flake mixing and seasoning device according to the present invention;

[0021] Figure 2 This is a schematic diagram of the internal structure of the double-barrel mixing chamber of a coconut flake mixing and seasoning device according to this utility model;

[0022] Figure 3 This is a schematic diagram of the disturbance plate structure of a coconut flake mixing and seasoning device according to the present invention.

[0023] In the diagram, 1. Frame; 2. Double-barrel mixing silo; 3. Disturbance plate; 4. First motor; 5. Second motor; 6. Main shaft; 7. Sub-shaft; 8. Spiral blade assembly; 9. Sawtooth blade assembly; 10. Mounting plate; 11. Connecting rod; 12. Electric telescopic rod; 13. Feeding port; 14. Silo cover; 15. Discharge port; 16. Discharge valve. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present invention. Preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but they should not be construed as limiting the scope of protection of the present invention.

[0025] Example 1:

[0026] like Figures 1 to 3 As shown, this utility model provides a coconut flakes mixing and seasoning device, including a frame 1 and a double-barrel mixing chamber 2 disposed on the frame 1. The double-barrel mixing chamber 2 contains coconut flakes and also includes:

[0027] The drive assembly is mounted on the frame 1. Two output shafts are connected to the output end of the drive assembly. Both output shafts extend into the double-barrel mixing chamber 2 and are rotatably connected to it. The drive assembly drives the two output shafts to rotate at different speeds.

[0028] The blade assembly is mounted on two output shafts, which drive the blade assembly to rotate to fully mix the coconut material in the double-barrel mixing chamber 2.

[0029] A disturbance component is installed inside the double-barrel mixing chamber 2. The disturbance component includes several disturbance plates 3. The disturbance component drives the several disturbance plates 3 to rotate back and forth inside the double-barrel mixing chamber 2 to disturb and mix the layered coconut flakes inside the double-barrel mixing chamber 2.

[0030] When in use, start the two stirring shafts with different rotation speeds inside the double-barrel mixing chamber 2. One stirring shaft is responsible for breaking up the coconut flakes, while the other stirring shaft is responsible for promoting the overall flow of the coconut flakes. This not only makes the coconut flakes more evenly mixed, but also avoids the problem of breaking the coconut flakes too finely. The disturbance component drives the disturbance plate 3 to swing back and forth continuously inside the chamber, constantly turning over the coconut flakes inside the chamber, so that the coconut flakes inside the chamber are more fully mixed.

[0031] Example 2:

[0032] like Figures 1 to 3 As shown, in conjunction with the technical solution of Embodiment 1, the driving component in this technical solution includes a first motor 4 and a second motor 5. A main shaft 6 is fixedly installed on the output end of the first motor 4, and a secondary shaft 7 is fixedly installed on the output end of the second motor 5. Both the main shaft 6 and the secondary shaft 7 pass through the side wall of one end of the double-barrel mixing chamber 2 and are rotatably connected to the side wall of the double-barrel mixing chamber 2. The rotational speed of the main shaft 6 is less than the rotational speed of the secondary shaft 7. The two motors drive the two stirring shafts respectively. The first motor is connected to the slower-rotating main shaft 6, which is mainly responsible for pushing the material to flow as a whole. The second motor drives the faster-rotating secondary shaft 7, which is specifically used to disperse the material and enhance the mixing effect. This ensures that the material is mixed evenly without breaking it down too much. This differential stirring design solves the problem of easy stratification in traditional single-shaft stirring and avoids over-stirring which damages the quality of the material.

[0033] Furthermore, the blade assembly includes a spiral blade assembly 8 and a serrated blade assembly 9. The spiral blade assembly 8 is fixedly installed on the outside of the main shaft 6, and the serrated blade assembly 9 is fixedly installed on the outside of the secondary shaft 7. The spiral blades on the slow-moving main shaft 6 are responsible for slowly pushing the coconut flakes and seasonings forward, allowing them to flow evenly, while the serrated blades on the fast-moving secondary shaft 7 are responsible for breaking up and chopping the materials.

[0034] Furthermore, the main shaft 6 and the auxiliary shaft 7 are located on the same horizontal plane and are arranged parallel and symmetrically to each other. During operation, the slow-speed main shaft 6 and the fast-speed auxiliary shaft 7 rotate simultaneously. The main shaft 6 is responsible for overall propulsion, while the auxiliary shaft 7 is responsible for breaking up the material. The parallel and symmetrical layout makes the mixing action more coordinated and prevents mutual interference.

[0035] Furthermore, mounting plates 10 are fixedly installed on the inner sidewalls of the two-barrel mixing chamber 2. Several agitator plates 3 are divided into two groups, and the two groups of agitator plates 3 are hinged to the two mounting plates 10 respectively. Any two groups of agitator plates 3 are fixedly connected by a connecting rod 11. When the machine is working, these agitator plates 3 will flip back and forth, fully agitating and mixing the coconut flakes in the chamber, ensuring that the coconut flakes and seasonings are in full contact.

[0036] Furthermore, the disturbance assembly includes two electrically operated telescopic rods 12. One end of each of the two telescopic rods 12 is fixedly installed on the inner wall of the double-barrel mixing chamber 2 corresponding to the two sets of disturbance plates 3. The telescopic ends of the two telescopic rods 12 are fixedly connected to one of the two sets of disturbance plates 3. When the machine is working, the telescopic ends of the electric push rods extend and retract continuously, causing the connected mixing plates to swing back and forth. Since each set of mixing plates is connected together by a connecting rod, as long as the push rod pushes one of the plates, the entire set of plates will be driven to swing together.

[0037] Furthermore, the upper surface of the double-barrel mixing chamber 2 has two feeding ports 13, and each feeding port 13 is detachably fitted with a chamber cover 14. During operation, these two chamber covers 14 can be opened directly, coconut flakes can be poured into one port, and seasonings can be added into the other port. Both ports can be filled simultaneously. After adding the ingredients, the covers can be closed to ensure the sealing of the mixing process.

[0038] Furthermore, the lower surface of the double-barrel mixing chamber 2 has two discharge ports 15, each equipped with a discharge valve 16. After mixing, opening the valves allows the mixed coconut flakes to flow out smoothly. The two discharge ports 15 can discharge simultaneously to speed up the process, or they can be controlled individually for convenient batch packaging.

[0039] Furthermore, the serrated blade assembly 9 includes four to six sets of blades, which are evenly and equidistantly distributed along the outer side of the secondary shaft 7. When the blades are working, they rotate at high speed, and each blade disperses the material near it. The even distribution of the blades ensures a balanced stirring force.

[0040] The working principle of the coconut flakes mixing and seasoning device described in this application is as follows:

[0041] In use, two independent motors drive two mixing shafts to rotate. The main shaft 6 rotates at a slower speed, driving the spiral blades to transport the overall material, while the secondary shaft 7 rotates at a faster speed, driving the serrated blades to break up the material. Three sets of movable disturbance plates are installed on both sides of the mixing chamber. The disturbance plates 3 are controlled by an electric telescopic rod 12 to swing back and forth and continuously turn the material, driving the coconut flakes in the chamber to mix thoroughly, ensuring that the coconut flakes and seasonings can be fully integrated without being overly broken.

[0042] The above description is merely a preferred embodiment of this utility model and does not constitute any limitation on this utility model. Any person skilled in the art can make many possible variations and modifications to the technical solution of this utility model, or modify it into equivalent embodiments, without departing from the scope of the technical solution of this utility model. Therefore, any modifications, equivalent changes, and alterations made to the above embodiments based on the technology of this utility model without departing from the scope of the technical solution of this utility model shall fall within the protection scope of this technical solution.

Claims

1. A coconut flakes mixing and seasoning device, comprising a frame (1) and a double-barrel mixing chamber (2) disposed on the frame (1), wherein the double-barrel mixing chamber (2) contains coconut flakes, characterized in that, Also includes: A drive assembly is mounted on the frame (1). Two output shafts are connected to the output end of the drive assembly. Both output shafts extend into the double-barrel mixing chamber (2) and are rotatably connected thereto. The drive assembly drives the two output shafts to rotate at different speeds. The blade assembly is respectively disposed on the two output shafts, and the two output shafts drive the blade assembly to rotate so as to fully mix the coconut material in the double-barrel mixing chamber (2); A disturbance component is disposed in the double-barrel mixing chamber (2). The disturbance component includes several disturbance plates (3). The disturbance component drives several disturbance plates (3) to rotate back and forth in the double-barrel mixing chamber (2) to disturb and mix the layered coconut material in the double-barrel mixing chamber (2).

2. The coconut flakes mixing and seasoning device according to claim 1, characterized in that, The drive assembly includes a first motor (4) and a second motor (5). A main shaft (6) is fixedly installed on the output end of the first motor (4), and a secondary shaft (7) is fixedly installed on the output end of the second motor (5). Both the main shaft (6) and the secondary shaft (7) pass through the side wall of one end of the double-barrel mixing chamber (2) and are rotatably connected to the side wall of the double-barrel mixing chamber (2). The rotational speed of the main shaft (6) is less than the rotational speed of the secondary shaft (7).

3. The coconut flakes mixing and seasoning device according to claim 2, characterized in that, The blade assembly includes a helical blade group (8) and a serrated blade group (9). The helical blade group (8) is fixedly installed on the outside of the main shaft (6), and the serrated blade group (9) is fixedly installed on the outside of the secondary shaft (7).

4. The coconut flakes mixing and seasoning device according to claim 2, characterized in that, The main shaft (6) and the secondary shaft (7) are located on the same horizontal plane, and the main shaft (6) and the secondary shaft (7) are arranged parallel and symmetrical to each other.

5. The coconut flakes mixing and seasoning device according to claim 1, characterized in that, Mounting plates (10) are fixedly installed on the inner sidewalls of the two-barrel mixing chamber (2). Several disturbance plates (3) are divided into two groups. The two groups of disturbance plates (3) are hinged to the two mounting plates (10) respectively. Any group of disturbance plates (3) is fixedly connected to each other by a connecting rod (11).

6. The coconut flakes mixing and seasoning device according to claim 5, characterized in that, The disturbance component includes two electric telescopic rods (12), one end of which is fixedly installed on the inner side wall of the double-barrel mixing chamber (2) corresponding to the two sets of disturbance plates (3), and the telescopic ends of the two electric telescopic rods (12) are fixedly connected to one of the two sets of disturbance plates (3).

7. The coconut flakes mixing and seasoning device according to claim 1, characterized in that, The upper surface of the double-barrel mixing silo (2) has two feeding ports (13), and each feeding port (13) is detachably fitted with a silo cover (14).

8. The coconut flakes mixing and seasoning device according to claim 1, characterized in that, The lower surface of the double-barrel mixing chamber (2) has two discharge ports (15), and each discharge port (15) is equipped with a discharge valve (16).

9. A coconut flakes mixing and seasoning device according to claim 3, characterized in that, The serrated blade group (9) includes four to six groups of blades, which are evenly and equidistantly distributed along the outer side of the secondary shaft (7).

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