Silica gel slicking equipment

By using automated silicone leveling equipment, which combines an electric slide table and a rotary slide table with a scraper, the problem of uneven silicone leveling caused by manual operation is solved, achieving a high-efficiency and uniform silicone coating that meets the high-precision requirements of aerospace and other fields.

CN224208437UActive Publication Date: 2026-05-08HONGQI AUTOMATION EQUIPMENT (TIANJIN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HONGQI AUTOMATION EQUIPMENT (TIANJIN) CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The existing silicone leveling process relies on manual operation, resulting in uneven flatness and difficulty in meeting high precision requirements. In particular, after long-term operation, fluctuations in hand strength affect the thickness of the silicone coating.

Method used

The silicone leveling equipment includes an operation box, a work box, and a leveling component. It uses an electric slide and a rotary slide in conjunction with a scraper to achieve automated silicone leveling. It uses quick clamps and clamps to fix the product. The thickness and angle of the silicone leveling are adjusted by the cooperation of the electric slide and the scraper.

Benefits of technology

It improves the efficiency and effectiveness of silicone leveling, ensures the uniformity and flatness of the silicone layer, meets the requirements of high-precision sealing and stability, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses silica gel slicking equipment, which relates to the technical field of silica gel slicking appliances and comprises an operation box and a working box, a box door is movably hinged to the front end of the working box, an observation window is mounted on the box door, and a slicking component is mounted in the working box; according to the utility model, the quick clamp is matched with the clamping plate, so that a product can be conveniently and quickly clamped, and the disassembly and assembly efficiency of the product is improved; through cooperation of a first electric sliding table and a scraper, silica gel slicking can be conducted on a product conveniently and rapidly, and the slicking efficiency of the silica gel is improved; through cooperation of a second electric sliding table and a scraper, the silica gel slicking height can be conveniently adjusted according to different products, and the silica gel slicking thickness diversity is improved; the electric rotary sliding table is matched with the scraper, so that the slicking height and the slicking angle of the silica gel are conveniently and finely adjusted, and the slicking effect of the silica gel is improved; and through the cooperation of the positioning pin and the hand screw, the scraper can be conveniently and quickly disassembled, so that residual silica gel on the scraper can be conveniently cleaned, and the scraping effect of the scraper is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of silicone leveling tools, and more particularly to silicone leveling equipment. Background Technology

[0002] Military products have extremely high requirements for the precision and quality of components. For example, in the aerospace field, when using silicone for sealing, bonding or surface protection during the manufacturing process of structural components and engine parts of aircraft, silicone leveling equipment is required to ensure that the silicone layer is of uniform thickness and has a smooth surface, so as to ensure the sealing, stability and reliability of the components and meet the requirements of aircraft use under complex working conditions.

[0003] Current silicone leveling processes generally rely on manual operation. This traditional method has revealed many limitations in practical applications, especially the issue of smoothness during manual coating. When leveling manually, it is difficult for the operator to maintain absolutely uniform hand strength. In different batches of work, even if the same person is operating, the applied force may vary due to fatigue, distraction, or emotional fluctuations. For example, after working for a long time, wrist muscle fatigue will gradually weaken the leveling force, resulting in localized areas of excessively thick or thin silicone coating, directly affecting the smoothness. Therefore, improvements are needed based on the above. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a silicone leveling device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a silicone leveling device, comprising an operation box and a work box, wherein a door is movably hinged to the front end of the work box, an observation window is installed on the door, and a leveling component is installed inside the work box.

[0006] Preferably, the leveling component includes a mounting base horizontally installed at the rear end of the bottom surface of the work box, a first electric slide is horizontally installed at the front end of the mounting base, a first movable seat is slidably installed at the front end of the first electric slide, a second electric slide is vertically installed at the front end of the first movable seat, a second movable seat is slidably installed on one side of the front end of the second electric slide, and an electric rotary slide is installed below the front end of the second movable seat.

[0007] Preferably, a connecting block is installed on the rotating end of the electric rotary slide, and a mounting plate is installed longitudinally on the front end of the connecting block. A positioning pin is installed on the upper front and rear ends of one side of the mounting plate, and a scraper is provided on one side of the mounting plate. A hand-tightening screw is provided on one side of the scraper, and the scraper is installed on one side of the mounting plate through the positioning pin and the hand-tightening screw.

[0008] Preferably, a workbench is horizontally mounted on the front end of the bottom of the work box, and a quick clamp is mounted on the other side of the front end of the bottom of the work box. The quick clamp is placed on the other side of the workbench, and a clamping plate is mounted on the clamping end of the quick clamp.

[0009] Preferably, the top surface of the workbench holds the product by clamping plates, and the product is located directly below the scraper.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the combination of quick clamps and clamping plates facilitates quick clamping of products, improving the efficiency of product assembly and disassembly; the combination of the first electric slide and the scraper facilitates quick silicone leveling of products, improving the efficiency of silicone leveling; the combination of the second electric slide and the scraper facilitates adjustment of the silicone leveling height according to different products, improving the diversity of silicone leveling thickness; the combination of the electric rotating slide and the scraper facilitates fine adjustment of the silicone leveling height and leveling angle, improving the silicone leveling effect; and the combination of the positioning pin and the hand-tightening screw facilitates quick disassembly and assembly of the scraper, thereby facilitating the cleaning of residual silicone on the scraper and improving the scraping effect. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0012] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model;

[0013] Figure 2 Schematic diagram of the leveling component proposed in this utility model Figure 1 ;

[0014] Figure 3 Schematic diagram of the leveling component proposed in this utility model Figure 2 ;

[0015] Figure 4 Schematic diagram of the leveling component proposed in this utility model Figure 3 ;

[0016] Figure 5 The present utility model proposes Figure 3 Enlarged schematic diagram of the structure at part A in the middle.

[0017] The following items are numbered in the diagram: 1. Control box; 2. Work box; 3. Box door; 4. Observation window; 5. Mounting base; 6. First electric slide; 7. First movable base; 8. Second electric slide; 9. Second movable base; 10. Electric rotary slide; 11. Connecting block; 12. Mounting plate; 13. Positioning pin; 14. Scraper; 15. Hand screw; 16. Workbench; 17. Quick clamp; 18. Clamping plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example: See Figure 1-5 The silicone leveling device of this utility model includes an operation box 1 and a working box 2. A door 3 is hinged to the front end of the working box 2, and an observation window 4 is installed on the door 3. A leveling assembly is installed inside the working box 2. The operation box 1 facilitates the control of the movement of the first electric slide 6, the second electric slide 8, and the electric rotary slide 10. The working box 2 ensures that the product is placed in a sealed space for silicone leveling. The door 3 facilitates the loading and unloading of the product, and the observation window 4 facilitates the observation of the leveling quality. The leveling assembly includes a mounting base 5 horizontally installed at the rear end of the bottom surface inside the working box 2. A first electric slide 6 is horizontally mounted at the front end of the first electric slide 6. A first movable seat 7 is slidably mounted at the front end of the first electric slide 6. A second electric slide 8 is vertically mounted at the front end of the first movable seat 7. A second movable seat 9 is slidably mounted on one side of the front end of the second electric slide 8. An electric rotating slide 10 is mounted below the front end of the second movable seat 9. The first electric slide 6 facilitates the control of the horizontal movement of the scraper 14. The first movable seat 7 facilitates the installation of the second electric slide 8. The second electric slide 8 facilitates the adjustment of the thickness of the scraper 14. The electric rotating slide 10 facilitates the adjustment of the angle of the scraper 14.

[0020] In this utility model, a connecting block 11 is installed on the rotating end of the electric rotary slide 10. A mounting plate 12 is longitudinally installed on the front end of the connecting block 11. A positioning pin 13 is installed on the upper front and rear ends of one side of the mounting plate 12. A scraper 14 is provided on one side of the mounting plate 12, and a hand-tightening screw 15 is provided on one side of the scraper 14. The scraper 14 is mounted on one side of the mounting plate 12 through the positioning pin 13 and the hand-tightening screw 15. The connecting block 11 facilitates the connection between the electric rotary slide 10 and the mounting plate 12, and the mounting plate 12 facilitates the installation of the scraper 14. The positioning pin 13 facilitates the positioning and installation of the scraper 14. The scraper 14 facilitates the installation of the scraper 14. The silicone is smoothed; the scraper 14 is easily fixed to the mounting plate 12 by hand-tightening screw 15; a workbench 16 is horizontally installed at the front end of the inner bottom of the work box 2, and a quick clamp 17 is installed on the other side of the front end of the inner bottom of the work box 2. The quick clamp 17 is placed on the other side of the workbench 16, and a clamping plate 18 is installed at the clamping end of the quick clamp 17; the workbench 16 is made of stainless steel to support the product; the quick clamp 17 is used to clamp the product, and the product can be clamped on the top surface of the workbench 16 by the clamping plate 18, with the product located directly below the scraper 14; the clamping plate 18 is used to clamp the product.

[0021] Working Principle: When using this utility model, first connect all electrical equipment with wires and power it on; open the door 3, then place the product in the middle of the workbench 16, and use the quick clamp 17 to control the clamping plate 18 to clamp one end of the product; then adjust the sliding distance of the first moving seat 7, the lifting height of the second moving seat 9, and the rotation angle of the mounting plate 12 according to the product model through the operation box 1; after the angle of the mounting plate 12 is adjusted, fix the scraper 14 to the mounting plate 12 with the positioning pin 13 and the hand screw 15, and then apply the silicone coating. Place one end of the product, then close the box door 3; then first start the second electric slide 8 to control the height of the scraper 14 for leveling, then start the first electric slide 6, and control the scraper 14 to level the silicone on the product through the first electric slide 6; after leveling, open the box door 3, and use the quick clamp 17 to contact the clamping plate 18 to clamp the product, then remove the product with the leveled silicone, replace it with a new product that needs silicone leveling, and repeat the above operation; after the scraper 14 has been used multiple times, the scraper 14 needs to be removed and the residual silicone on the scraper 14 needs to be cleaned.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A silicone leveling device, comprising an operation box (1) and a work box (2), characterized in that: The work box (2) is hinged to a door (3) at the front end. An observation window (4) is installed on the door (3). A leveling component is installed inside the work box (2). The leveling component includes a mounting base (5) that is horizontally installed at the rear end of the bottom surface inside the work box (2). A first electric slide (6) is horizontally installed at the front end of the mounting base (5). A first movable seat (7) is slidably installed at the front end of the first electric slide (6).

2. The silicone leveling device according to claim 1, characterized in that: The first movable seat (7) is vertically mounted with a second electric slide (8) at its front end. The second movable seat (9) is slidably mounted on one side of the front end of the second electric slide (8). The electric rotary slide (10) is mounted below the front end of the second movable seat (9).

3. The silicone leveling device according to claim 2, characterized in that: The rotating end of the electric rotary slide (10) is equipped with a connecting block (11), and a mounting plate (12) is longitudinally mounted on the front end of the connecting block (11). A positioning pin (13) is mounted on the upper front and rear ends of one side of the mounting plate (12), and a scraper (14) is provided on one side of the mounting plate (12), and a hand-tightening screw (15) is provided on one side of the scraper (14).

4. The silicone leveling device according to claim 3, characterized in that: The scraper (14) is mounted on one side of the mounting plate (12) by a positioning pin (13) and a hand screw (15).

5. The silicone leveling device according to claim 2, characterized in that: A workbench (16) is horizontally installed at the front end of the inner bottom of the work box (2), and a quick clamp (17) is installed on the other side of the front end of the inner bottom of the work box (2). The quick clamp (17) is placed on the other side of the workbench (16), and a clamping plate (18) is installed at the clamping end of the quick clamp (17).

6. The silicone leveling device according to claim 5, characterized in that: Therefore, the top surface of the workbench (16) holds the product by clamping plate (18), and the product is located directly below the scraper (14).