Heavy calcium carbonate grading device
By introducing agitator blades and jet pipes into the heavy calcium carbonate grading device, the problems of insufficient sieving and filter clogging were solved, achieving uniform particle size and continuous stable operation of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI TAIJI COLLABORATIVE INNOVATION NEW MATERIAL CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-08
AI Technical Summary
Existing heavy calcium carbonate grading devices cannot fully screen the particles, resulting in uneven particle size and easy clogging of the filter screen, which affects their practicality.
It adopts a semi-circular plate and arc-shaped screen design, combined with agitator blades and jet pipe structure. The agitator blades are driven to rotate and screen by a self-locking forward and reverse motor, and high-pressure nozzles are used to clean blockages. It is equipped with an air tank and mounting cover to realize the blockage clearing function.
This method achieves thorough screening of heavy calcium carbonate and effective cleaning of the filter screen, improving the practicality and stability of the grading device.
Smart Images

Figure CN224208472U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heavy calcium carbonate processing technology, and more specifically, to a heavy calcium carbonate grading device. Background Technology
[0002] Heavy calcium carbonate is mainly composed of calcium carbonate, which is produced by mechanical crushing and grinding of natural carbonate minerals such as calcite, marble, and limestone. Heavy calcium carbonate has a wide range of uses and is an important filler and expander in industries such as plastics, rubber, coatings, papermaking, and building materials. In actual processing of heavy calcium carbonate, a grading device is required to classify heavy calcium carbonate of different particle sizes. In practice, it has the advantages of simple operation, stable screening, and safe use.
[0003] Existing grading devices typically use inclined screen structures for rolling sieving of heavy calcium carbonate. This sieving method cannot adequately screen heavy calcium carbonate, resulting in the presence of particles with different sizes within the heavy calcium carbonate, thus reducing the practicality of the existing grading device. Furthermore, the screen structure can become clogged during sieving of heavy calcium carbonate, and the lack of a clearing mechanism can affect subsequent sieving of heavy calcium carbonate, posing a potential risk to the continued use of the existing grading device. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a heavy calcium carbonate grading device, which has the advantages of being able to fully screen heavy calcium carbonate and having a clogging-clearing structure to remove blockages from the filter screen, thereby solving the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the advantages of fully screening heavy calcium carbonate and having a clogging-clearing structure to remove blockages from the filter screen, the specific technical solution adopted by this utility model is as follows: A heavy calcium carbonate grading device includes a screening box. Multiple sets of semi-circular plates are installed inside the screening box, and an arc-shaped screen is fixedly inserted through the inner wall of each set of semi-circular plates. Multiple sets of mounting shafts are passed through the rear end face of the screening box via bearings, and stirring blades are installed on the side walls of each set of mounting shafts. A control panel and a cover are installed on the end face of the screening box. A feed hopper is fixedly inserted through the upper part of the screening box, and a sealing cover is provided at the feed end of the feed hopper. A breathable mesh is fixedly inserted through the upper part of the sealing cover. A ventilated mesh is fixedly inserted through the lower part of the screening box. The screen has a hopper with an electric slide valve installed at the discharge end. An air storage tank is installed on one side of the screening box, and an air pump is installed on the side wall of the air storage tank. An air guide pipe is connected to the output end of the air pump, with one end of the air guide pipe inserted into the air storage tank. An installation cover is installed on the other side of the screening box. Multiple sets of air jet pipes pass through the interior of the screening box via bearings. A worm gear is installed inside the cover via bearings. A self-locking forward / reverse motor is installed on the upper part of the cover, and the output end of the self-locking forward / reverse motor is connected to the worm gear via a coupling. Worm wheels are fixedly sleeved on the side walls of the multiple sets of installation shafts. Multiple sets of threaded through holes are opened on the rear end face of the screening box, and threaded caps are installed inside the multiple sets of threaded through holes.
[0008] Furthermore, one end of each of the multiple sets of jet pipes is fitted with a connecting pipe via a bearing, and one end of each of the multiple sets of connecting pipes is inserted into the interior of the air storage tank. Multiple sets of high-pressure nozzles penetrate the sidewalls of the multiple sets of jet pipes, and gears are fixedly sleeved on the other sidewalls of the multiple sets of jet pipes. An electric telescopic rod is installed on the upper part of the mounting cover, and a serrated plate is installed on the telescopic end of the electric telescopic rod. The electric telescopic rod is electrically connected to the control panel via wires.
[0009] Furthermore, the serrated plate meshes with multiple sets of gears.
[0010] Furthermore, the other end of each of the multiple sets of jet pipes is a sealed structure.
[0011] Furthermore, the worm gear meshes with multiple sets of worm wheels.
[0012] Furthermore, the control panel is electrically connected to the air pump, the self-locking forward and reverse motor, and the electric gate valve via wires.
[0013] Furthermore, a support frame is installed at the bottom of the screening box.
[0014] Furthermore, the multiple sets of threaded through holes and the multiple sets of threaded cap threads are mutually engaged.
[0015] Furthermore, the filter pore size of the multiple sets of arc-shaped screens decreases sequentially from top to bottom.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, the present invention provides a heavy calcium carbonate grading device, which has the following beneficial effects:
[0018] (1) This utility model is equipped with mounting shafts and stirring blades. In actual use of the heavy calcium carbonate grading device, heavy calcium carbonate can be put into the inside of the screening box through the feed hopper, and then the feed inlet of the feed hopper can be blocked with a sealing cover. Using the control panel, the self-locking forward and reverse motor can be turned on. The output end of the self-locking forward and reverse motor can drive the worm to rotate. Since the worm meshes with multiple sets of worm wheels, the rotating worm can drive multiple sets of worm wheels to rotate. The rotating multiple sets of worm wheels can drive multiple sets of stirring blades to rotate through multiple sets of mounting shafts. The rotating multiple sets of stirring blades can stir the heavy calcium carbonate inside multiple sets of semi-circular plates. Calcium carbonate is separated and screened into multiple sizes by using multiple sets of arc-shaped screens with progressively smaller pore sizes from top to bottom. After grading and screening, the electric slide valve is opened and closed using the control panel. Then, multiple sets of threaded through holes and multiple sets of threaded caps are engaged with each other. The operator manually removes the multiple sets of threaded caps counterclockwise. Afterward, multiple sizes of heavy calcium carbonate can be removed sequentially through the hopper and multiple sets of threaded through holes. The installed shaft and agitator blades enable thorough screening of heavy calcium carbonate, improving the practicality of the heavy calcium carbonate grading device.
[0019] (2) This utility model is equipped with an air storage box and an installation cover. According to the above operation, heavy calcium carbonate needs to be screened through multiple sets of arc-shaped screens. Using the control panel, the air pump is turned on and the electric telescopic rod is extended and retracted intermittently. Air can enter the interior of the air storage box through the air guide pipe. The air inside the air storage box can enter the interior of multiple sets of jet pipes through multiple sets of connecting pipes. Finally, the air can be sprayed out through multiple sets of high-pressure nozzles. The sprayed air can blow out the blockages inside the multiple sets of arc-shaped screens. At the same time, the telescopic electric telescopic rod can make the sawtooth plate move up and down intermittently. Since the sawtooth plate meshes with multiple sets of gears, the up and down sawtooth plate can drive multiple sets of gears to rotate clockwise and counterclockwise. The clockwise and counterclockwise rotating multiple sets of gears can drive multiple sets of jet pipes to rotate. At this time, the operating angle of multiple sets of high-pressure nozzles can be adjusted to ensure that the sprayed air can fully clear the blockage. With the air storage box and installation cover, there is a blockage clearing structure, which can clean the blockages in the filter structure and ensure the continuous use of the heavy calcium carbonate grading device. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of a heavy calcium carbonate grading device according to an embodiment of the present utility model;
[0022] Figure 2 This is a perspective view of the feed hopper according to an embodiment of the present utility model;
[0023] Figure 3 This is a cross-sectional schematic diagram of the cover according to an embodiment of the present utility model;
[0024] Figure 4 According to the embodiments of this utility model Figure 1 Enlarged view of A in the middle;
[0025] Figure 5 According to the embodiments of this utility model Figure 1 A magnified view of B in the middle.
[0026] In the picture:
[0027] 1. Screening box; 2. Semi-circular plate; 3. Arc screen; 4. Mounting shaft; 5. Agitator blade; 6. Feed hopper; 7. Sealing cover; 8. Ventilation mesh; 9. Air storage tank; 10. Air pump; 11. Air guide pipe; 12. Mounting cover; 13. Air jet pipe; 14. Cover cover; 15. Worm gear; 16. Self-locking forward and reverse motor; 17. Worm wheel; 18. Connecting pipe; 19. Electric telescopic rod; 20. Serrated plate; 21. Gear; 22. Feed hopper; 23. Electric slide gate valve; 24. Threaded through hole; 25. Threaded cover. Detailed Implementation
[0028] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0029] According to an embodiment of the present invention, a heavy calcium carbonate grading device is provided.
[0030] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-5As shown, a heavy calcium carbonate grading device according to an embodiment of the present invention includes a screening box 1. Multiple sets of semi-circular plates 2 are installed inside the screening box 1, and arc-shaped screens 3 are fixedly inserted through the inner walls of each set of semi-circular plates 2. Multiple sets of mounting shafts 4 are inserted through the rear end face of the screening box 1 via bearings, and stirring blades 5 are installed on the side walls of each set of mounting shafts 4. A control panel and a cover 14 are installed on the end face of the screening box 1. A feed hopper 6 is fixedly inserted through the upper part of the screening box 1, and a sealing cover 7 is provided at the feed end of the feed hopper 6. A breathable mesh 8 is fixedly inserted through the upper part of the sealing cover 7. A discharge hopper 22 is fixedly inserted through the lower part of the screening box 1, and an electric slide valve 23 is installed at the discharge end of the discharge hopper 22. An air storage tank 9 is installed on one side of the screening box 1, and an air pump 10 is installed on the side wall of the air storage tank 9. Furthermore, the output end of the air pump 10 is connected to the air guide pipe 11, one end of which is inserted into the air storage box 9. The other side of the screening box 1 is equipped with an installation cover 12. Multiple sets of air jet pipes 13 pass through the interior of the screening box 1 via bearings. The interior of the cover 14 is equipped with a worm gear 15 via bearings. A self-locking forward and reverse motor 16 is installed on the upper part of the cover 14, and the output end of the self-locking forward and reverse motor 16 is connected to the worm gear 15 via a coupling. Worm wheels 17 are fixedly sleeved on the side walls of multiple sets of installation shafts 4. Multiple sets of threaded through holes 24 are opened on the rear end face of the screening box 1, and threaded covers 25 are provided inside the multiple sets of threaded through holes 24. Through the installation shafts 4 and the stirring blades 5, heavy calcium carbonate can be fully screened, improving the practicality of the heavy calcium carbonate grading device.
[0031] In one embodiment, one end of each of the multiple sets of jet pipes 13 is connected to a connecting pipe 18 via a bearing, and one end of each connecting pipe 18 is inserted into the interior of the gas storage tank 9. Multiple high-pressure nozzles penetrate the sidewalls of the multiple sets of jet pipes 13, and gears 21 are fixedly sleeved on the other sidewalls of each of the multiple sets of jet pipes 13. An electric telescopic rod 19 is installed on the upper part of the mounting cover 12, and a serrated plate 20 is installed on the telescopic end of the electric telescopic rod 19. The electric telescopic rod 19 is electrically connected to the control panel via wires. Through the provided gas storage tank 9 and mounting cover 12, a blockage-clearing structure is provided, which can clean the blockage of the filter structure and ensure the continuous use of the heavy calcium carbonate grading device.
[0032] In one embodiment, the serrated plate 20 meshes with multiple sets of gears 21 to ensure that the serrated plate 20 can drive the multiple sets of gears 21 to rotate.
[0033] In one embodiment, the other end of the multiple sets of jet pipes 13 is a sealed structure.
[0034] In one embodiment, the worm 15 meshes with multiple sets of worm wheels 17 to ensure that the worm 15 can drive the multiple sets of worm wheels 17 to rotate.
[0035] In one embodiment, the control panel is electrically connected to the air pump 10, the self-locking forward and reverse motor 16, and the electric slide gate valve 23 via wires. The control circuit of the control panel can be implemented by simple programming by those skilled in the art, which is common knowledge in the art. It is only used and not modified, so the control method and circuit connection will not be described in detail.
[0036] In one embodiment, a support frame is installed at the bottom of the screening box 1.
[0037] In one embodiment, multiple sets of threaded through holes 24 and multiple sets of threaded covers 25 are threadedly engaged with each other, facilitating the disassembly and assembly of the multiple sets of threaded covers 25.
[0038] In one embodiment, the filter pore size of the multiple sets of arc-shaped screens 3 decreases sequentially from top to bottom.
[0039] Working principle:
[0040] In actual use of the heavy calcium carbonate grading device, heavy calcium carbonate can be fed into the screening box 1 through the feed hopper 6, and then the feed inlet of the feed hopper 6 can be blocked with the sealing cover 7. Using the control panel, the self-locking forward and reverse motor 16 can be started. The output end of the self-locking forward and reverse motor 16 can drive the worm 15 to rotate. Since the worm 15 is meshed with multiple sets of worm wheels 17, the rotating worm 15 can drive the multiple sets of worm wheels 17 to rotate. The rotating multiple sets of worm wheels 17 can drive the multiple sets of stirring blades 5 to rotate through multiple sets of mounting shafts 4. The rotating multiple sets of stirring blades 5 can stir multiple sets of semi-circular plates. 2. The internal heavy calcium carbonate is separated and screened by multiple sets of arc-shaped screens 3, whose filter pore sizes decrease from top to bottom. After grading and screening, the electric slide valve 23 is opened and closed using the control panel. Then, the multiple sets of threaded through holes 24 and multiple sets of threaded covers 25 are engaged by the threaded connections. The operator manually removes the multiple sets of threaded covers 25 counterclockwise. Afterward, the heavy calcium carbonate of various sizes can be removed sequentially through the hopper 22 and the multiple sets of threaded through holes 24. The installed shaft 4 and the stirring blades 5 can further process the heavy calcium carbonate. Thorough screening improves the usability of the heavy calcium carbonate grading device. As described above, heavy calcium carbonate needs to be screened through multiple sets of arc-shaped screens 3. Using the control panel, the air pump 10 is activated, simultaneously extending and retracting the electric telescopic rod 19. Air enters the air storage tank 9 through the air guide pipe 11, and then enters the air jet pipes 13 through multiple sets of connecting pipes 18. Finally, the air is ejected through multiple sets of high-pressure nozzles, blowing out blockages inside the arc-shaped screens 3. Simultaneously, the telescopic rod... The electric telescopic rod 19 allows the serrated plate 20 to move up and down intermittently. Since the serrated plate 20 meshes with multiple sets of gears 21, the up-and-down movement of the serrated plate 20 can drive the multiple sets of gears 21 to rotate clockwise and counterclockwise. The clockwise and counterclockwise rotation of the multiple sets of gears 21 can drive the multiple sets of jet pipes 13 to rotate. At this time, the operating angle of multiple sets of high-pressure nozzles can be adjusted to ensure that the sprayed air can fully perform the unblocking work. Through the set air storage box 9 and mounting cover 12, it has an unblocking structure that can clean the blockage of the filter structure, thus ensuring the continuous use of the heavy calcium carbonate grading device.
[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A heavy calcium carbonate grading device, comprising a screening box (1), characterized in that, The screening box (1) is equipped with multiple sets of semi-circular plates (2) inside, and the inner walls of the multiple sets of semi-circular plates (2) are all fixedly perforated with arc-shaped screens (3). The rear end face of the screening box (1) is perforated by multiple sets of mounting shafts (4) through bearings, and the side walls of the multiple sets of mounting shafts (4) are all equipped with stirring blades (5). The end face of the screening box (1) is equipped with a control panel and a cover (14). The upper part of the screening box (1) is fixedly perforated with a feed hopper (6), and the feed end of the feed hopper (6) is provided with a sealing cover (7), and the upper part of the sealing cover (7) is fixedly perforated with a breathable mesh (8). The lower part of the screening box (1) is fixedly perforated with a discharge hopper (22), and the discharge end of the discharge hopper (22) is equipped with an electric slide valve (23). The side of the screening box (1) is equipped with an air storage box (9), and the air storage box (9) is... An air pump (10) is installed on the side wall, and an air guide pipe (11) is snapped into the output end of the air pump (10). One end of the air guide pipe (11) is inserted into the interior of the air storage box (9). An installation cover (12) is installed on the other side of the screening box (1). Multiple sets of air jet pipes (13) pass through the interior of the screening box (1) through bearings. A worm gear (15) is installed inside the cover (14) through bearings. A self-locking forward and reverse motor (16) is installed on the upper part of the cover (14), and the output end of the self-locking forward and reverse motor (16) is connected to the worm gear (15) through a coupling. A worm wheel (17) is fixedly sleeved on the side wall of multiple sets of installation shafts (4). Multiple sets of threaded through holes (24) are opened on the rear end face of the screening box (1), and threaded caps (25) are provided inside the multiple sets of threaded through holes (24).
2. The heavy calcium carbonate grading device according to claim 1, characterized in that, One end of each of the multiple sets of jet pipes (13) is connected to a connecting pipe (18) via a bearing, and one end of each of the multiple sets of connecting pipes (18) is inserted into the interior of the air storage box (9). Multiple sets of high-pressure nozzles pass through the sidewalls of the multiple sets of jet pipes (13), and gears (21) are fixedly sleeved on the other sidewalls of the multiple sets of jet pipes (13). An electric telescopic rod (19) is installed on the upper part of the mounting cover (12), and a serrated plate (20) is installed on the telescopic end of the electric telescopic rod (19). The electric telescopic rod (19) is electrically connected to the control panel via a wire.
3. The heavy calcium carbonate grading device according to claim 2, characterized in that, The sawtooth plate (20) meshes with the multiple sets of gears (21).
4. The heavy calcium carbonate grading device according to claim 1, characterized in that, The other end of the multiple sets of jet pipes (13) is a sealed structure.
5. A heavy calcium carbonate grading device according to claim 1, characterized in that, The worm (15) meshes with multiple sets of worm wheels (17).
6. The heavy calcium carbonate grading device according to claim 1, characterized in that, The control panel is electrically connected to the air pump (10), the self-locking forward and reverse motor (16), and the electric slide valve (23) via wires.
7. A heavy calcium carbonate grading device according to claim 1, characterized in that, The lower part of the screening box (1) is equipped with a support frame.
8. A heavy calcium carbonate grading device according to claim 1, characterized in that, The multiple sets of threaded through holes (24) and the multiple sets of threaded caps (25) are threadedly engaged with each other.
9. A heavy calcium carbonate grading device according to claim 1, characterized in that, The filter pore size of the multiple sets of arc-shaped screens (3) decreases from top to bottom.