Concrete sandstone separator

By combining a screening screen and an arc-shaped filter screen and driving it with a vibration motor, the problem of large particles such as sand and gravel getting stuck and poor separation effect in the existing technology is solved, and efficient dual separation of concrete waste is achieved.

CN224208531UActive Publication Date: 2026-05-08山西广联达新型建材股份有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
山西广联达新型建材股份有限公司
Filing Date
2025-06-03
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In the current concrete sand and gravel separator, large particles such as sand, gravel, and stones can easily cause the spiral conveyor blades to jam and wear during the recycling process, and the separation effect is poor, failing to effectively separate large and small particles.

Method used

It adopts a dual separation structure combining a screening screen and a vibrating motor with an arc-shaped filter screen. The screening screen is installed through an elastic support structure and is equipped with a vibrating motor to screen large particles, while the arc-shaped filter screen further intercepts small particles. Combined with spiral conveyor blades and a drive motor, automatic cleaning is achieved.

Benefits of technology

It effectively separates large and small particles in concrete waste, improves separation efficiency, prevents jamming and wear, and achieves stable and automatic sand and gravel separation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224208531U_ABST
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Abstract

The utility model discloses a concrete sandstone separator which comprises a separation box, a screening net plate arranged above the separation box, an elastic supporting structure arranged between the screening net plate and the separation box, a vibration motor arranged on the screening net plate, a feeding hopper arranged above the screening net plate, an arc-shaped filter net plate arranged in the separation box, and an elastic supporting structure arranged between the elastic supporting structure and the arc-shaped filter net plate. A rotating shaft is coaxially arranged above the arc-shaped filter screen plate, the rotating shaft is rotationally arranged on the separation box through a bearing and is in transmission connection with a driving motor, a spiral conveying blade matched with the arc-shaped filter screen plate is arranged on the rotating shaft, a discharging pipe matched with the arc-shaped filter screen plate is arranged on the side wall of the separation box, and a blow-off pipe is arranged at the bottom end of the separation box; the sand and stone separating device can improve the sand and stone separating effect of the concrete waste in the recycling process.
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Description

Technical Field

[0001] This utility model relates to the field of sand and gravel separator technology, and more specifically, to a concrete sand and gravel separator. Background Technology

[0002] A concrete sand and gravel separator is a device used to separate and recycle sand, stone, aggregate and cement slurry from waste concrete. It is widely used in concrete mixing plants, construction sites and other scenarios to achieve resource reuse and environmental protection goals.

[0003] A concrete sand and gravel separator is disclosed in Chinese patent document CN218423978U, in which concrete is filtered, intercepted and transported by setting up a cylinder and a spiral conveying shaft that cooperate with each other.

[0004] However, concrete waste contains various waste materials such as sand, gravel, stones, and aggregates. When the above method is used to separate sand and gravel from concrete waste, large particles such as sand and gravel directly contact the spiral blades in the screw conveyor shaft, which can easily cause jamming and wear of the spiral conveyor blades.

[0005] Furthermore, the above-mentioned scheme has a single filtration method when recycling concrete waste, and cannot further separate large particles such as sand and gravel and small particles such as fine aggregates, resulting in poor separation effect. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] In view of the problems existing in the prior art, this utility model provides a concrete sand and gravel separator to solve the technical problem mentioned in the background art that the existing concrete sand and gravel separator has poor recycling and separation effect on concrete waste.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] A concrete aggregate separator includes a separation chamber, a screening screen plate above the separation chamber, an elastic support structure between the screening screen plate and the separation chamber, a vibrating motor on the screening screen plate, a feed hopper above the screening screen plate, an arc-shaped filter screen plate inside the separation chamber, a rotating shaft coaxially mounted above the arc-shaped filter screen plate, the rotating shaft being rotatably mounted on the separation chamber via bearings and connected to a drive motor, spiral conveying blades on the rotating shaft in conjunction with the arc-shaped filter screen plate, a discharge pipe on the side wall of the separation chamber in conjunction with the arc-shaped filter screen plate, and a sewage discharge pipe at the bottom of the separation chamber.

[0011] The present invention is further configured such that a discharge pipe is provided at the bottom of the feeding hopper, and a diversion plate is provided inside the feeding hopper in conjunction with the discharge pipe. The discharge pipe can more accurately guide the concrete waste entering the feeding hopper to the top of the screening screen plate. The diversion plate can make the concrete waste entering the feeding hopper enter the discharge pipe evenly and fall downward, thereby improving the uniformity of the distribution of concrete waste on the screening screen plate.

[0012] The present invention is further configured such that a support seat is provided on the side of the separation box, a connecting seat is provided on the side of the feed hopper, and a support column is provided between the connecting seat and the support plate. The stable installation of the feed hopper above the screening screen plate can be achieved through the cooperation of the support seat, the connecting seat and the support column.

[0013] The present invention is further configured such that the elastic support structure includes a connecting plate, two sets of which are arranged above and below the connecting plate, and a support spring is arranged between the two sets of connecting plates. The two sets of connecting plates are respectively connected to the separation box and the screening screen plate. Through the cooperation of the connecting plate and the support spring, the screening screen plate can be elastically supported and installed on the separation box. Thus, when the vibrating motor is running, the screening screen plate can be effectively vibrated and screened to separate sand, gravel and stones in concrete waste.

[0014] The present invention is further configured such that the screening mesh includes a mesh body, and a protective side plate is provided on the side of the mesh body. The mesh body is used to screen large particles such as sand and stones in concrete waste, and the protective side plate can prevent concrete waste from splashing outward during the screening process.

[0015] The present invention is further configured such that a guide plate is provided at the bottom end of the protective side plate, and the guide plate is inclined inward to the top of the interior of the separation box. Under the action of the guide plate, the concrete waste after being screened by the screening screen can fall more stably and accurately onto the arc-shaped filter screen, thereby achieving further screening and filtration of the concrete waste.

[0016] The present invention is further configured such that the edge of the spiral conveying blade is provided with a cleaning scraper. When the rotating shaft drives the bolt conveying blade to rotate, it can simultaneously drive the cleaning scraper to rotate, thereby scraping and cleaning the inner wall of the arc-shaped filter screen, ensuring the filtration effect of the arc-shaped filter screen and avoiding clogging.

[0017] The present invention is further provided that the side wall of the separation box is provided with a support leg, and the bottom end of the support leg is provided with a fixed foot. The support leg and the fixed frame can achieve overall stable support. The fixed foot can be connected and locked to the ground by means of burying or using fixed ground nails.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, this utility model provides a concrete sand and gravel separator, which has the following features:

[0020] Beneficial effects:

[0021] 1. This utility model sets up a screening screen plate and installs it above the separation box through an elastic support structure. At the same time, a vibration motor is set on the screening screen plate. When concrete waste falls onto the screening screen plate through the feed hopper and discharge pipe, the vibration motor is activated. Under the action of the vibration motor, the screening screen plate can be driven to vibrate, thereby vibrating and screening the concrete waste, intercepting large particles such as sand and gravel, and conveying them downward through the screening screen plate, thus achieving effective separation of large particles such as sand and gravel from the concrete waste.

[0022] 2. In this utility model, an arc-shaped filter screen is provided inside the separation box and below the screening screen. The filter diameter of the arc-shaped filter screen is smaller than that of the screening screen. As a result, small particles of aggregate that are not intercepted by the screening screen can be intercepted by the arc-shaped filter screen, which can further enhance the separation effect during concrete waste recycling.

[0023] 3. This utility model has a rotating shaft, a spiral conveying blade, and a drive motor that work together on the arc-shaped filter screen. When it is necessary to clean the concrete waste intercepted on the arc-shaped filter screen, the drive motor can be started. The drive motor controls the rotating shaft to drive the spiral conveying blade to rotate, so that the concrete waste intercepted on the arc-shaped filter screen can be discharged out through the discharge pipe, realizing the automatic cleaning of the concrete waste on the arc-shaped filter screen, thereby enhancing the recycling and separation effect and efficiency of concrete waste. This utility model adopts a dual separation method, which can enhance the sand and gravel separation effect of concrete waste in the recycling process. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of a concrete sand and gravel separator according to the present invention;

[0025] Figure 2 This is a schematic diagram of the connection structure between the feed hopper, the screening screen, and the separation box in this utility model;

[0026] Figure 3 This is a cross-sectional view of the internal structure of the separation box in this utility model. Figure 1 ;

[0027] Figure 4 This is a cross-sectional view of the internal structure of the separation box in this utility model. Figure 2 ;

[0028] Figure 5 This is a cross-sectional view of the internal structure of the feed hopper and discharge pipe in this utility model;

[0029] Figure 6 This is a schematic diagram of the position and structure of the guide plate in this utility model.

[0030] In the diagram: 1. Separation box; 2. Screening mesh; 3. Vibrating motor; 4. Feed hopper; 5. Arc-shaped filter mesh; 6. Rotating shaft; 7. Drive motor; 8. Spiral conveyor blades; 9. Discharge pipe; 10. Sewage pipe; 11. Feed pipe; 12. Diverter plate; 13. Support base; 14. Connecting base; 15. Support column; 16. Connecting plate; 17. Support spring; 18. Mesh body; 19. Protective side plate; 20. Guide plate; 21. Cleaning scraper; 22. Support leg; 23. Fixed foot. Detailed Implementation

[0031] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0033] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0034] Please see Figures 1-6 A concrete aggregate separator includes a separation box 1, a screening screen 2 on top of the separation box 1, an elastic support structure between the screening screen 2 and the separation box 1, a vibrating motor 3 on the screening screen 2, a feed hopper 4 on top of the screening screen 2, an arc-shaped filter screen 5 inside the separation box 1, a rotating shaft 6 coaxially mounted on top of the arc-shaped filter screen 5, the rotating shaft 6 being rotatably mounted on the separation box 1 via bearings and connected to a drive motor 7, spiral conveying blades 8 mounted on the rotating shaft 6 in conjunction with the arc-shaped filter screen 5, a discharge pipe 9 mounted on the side wall of the separation box 1 in conjunction with the arc-shaped filter screen 5, and a sewage pipe 10 mounted at the bottom of the separation box 1.

[0035] Please see Figures 1-6As one implementation of the feeding hopper 4: a discharge pipe 11 is provided at the bottom of the feeding hopper 4, and a diversion plate 12 is provided inside the feeding hopper 4 in conjunction with the discharge pipe 11. The discharge pipe 11 can more accurately guide the concrete waste entering the feeding hopper 4 to the top of the screening screen plate 2. The diversion plate 12 can make the concrete waste entering the feeding hopper 4 enter the discharge pipe 11 evenly and fall downward, improving the uniformity of the distribution of concrete waste on the screening screen plate 2.

[0036] Please see Figures 1-6 As one embodiment of the separation box 1: a support seat 13 is provided on the side of the separation box 1, a connecting seat 14 is provided on the side of the feed hopper 4, and a support column 15 is provided between the connecting seat 14 and the support plate. Through the cooperation of the support seat 13, the connecting seat 14 and the support column 15, the feed hopper 4 can be stably installed above the screening screen plate 2.

[0037] Please see Figures 1-6 As one implementation of the elastic support structure: the elastic support structure includes a connecting plate 16, with two sets of connecting plates 16 arranged vertically, and a support spring 17 arranged between the two sets of connecting plates 16. The two sets of connecting plates 16 are respectively connected to the separation box 1 and the screening screen plate 2. Through the cooperation of the connecting plate and the support spring 17, the screening screen plate 2 can be elastically supported and installed on the separation box 1. Thus, when the vibrating motor 3 runs, the screening screen plate 2 can be effectively vibrated and screened, realizing the separation of sand and gravel and stones in concrete waste.

[0038] Please see Figures 1-6 As one embodiment of the screening mesh plate 2: The screening mesh plate 2 includes a mesh plate body 18, and a protective side plate 19 is provided on the side of the mesh plate body 18. The mesh plate body 18 screens large particles such as sand and gravel and stones in concrete waste. The protective side plate 19 can prevent concrete waste from splashing outward during the screening process.

[0039] Please see Figures 1-6 As one implementation of the protective side plate 19: a guide plate 20 is provided at the bottom of the protective side plate 19. The guide plate 20 is inclined inward to the top of the interior of the separation box 1. Under the action of the guide plate 20, the concrete waste after being screened by the screening screen plate 2 can fall more stably and accurately onto the arc-shaped filter screen plate 5, so as to achieve further screening and filtration of the concrete waste.

[0040] Please see Figures 1-6As one implementation of the spiral conveying blade 8: the edge of the spiral conveying blade 8 is provided with a cleaning scraper 21. When the rotating shaft 6 drives the bolt conveying blade to rotate, it can drive the cleaning scraper 21 to rotate synchronously, thereby scraping and cleaning the inner wall of the arc-shaped filter screen 5, ensuring the filtration effect of the arc-shaped filter screen 5 and avoiding clogging.

[0041] Please see Figures 1-6 As one implementation of the separation box 1: a support leg 22 is provided on the side wall of the separation box 1, and a fixed foot 23 is provided at the bottom of the support leg 22. The support leg 22 and the fixed frame can achieve overall stable support. The fixed foot 23 can be connected and locked to the ground by burying or by using fixed ground nails.

[0042] In summary:

[0043] This utility model sets up a screening screen plate 2, which is installed above the separation box 1 by an elastic support structure. At the same time, a vibration motor 3 is set on the screening screen plate 2. When concrete waste falls onto the screening screen plate 2 through the feeding hopper 4 and the discharge pipe 11, the vibration motor 3 is started. Under the action of the vibration motor 3, the screening screen plate 2 can be driven to vibrate, thereby vibrating and screening the concrete waste, intercepting large particles such as sand and gravel, and conveying them downward through the screening screen plate 2, thus achieving effective separation of large particles such as sand and gravel in the concrete waste.

[0044] In this invention, an arc-shaped filter screen 5 is provided inside the separation box 1 and below the screening screen 2, so that the filter diameter of the arc-shaped filter screen 5 is smaller than that of the screening screen 2. Thus, small particles of aggregate that are not intercepted by the screening screen 2 can be intercepted by the arc-shaped filter screen 5, which can further enhance the separation effect during concrete waste recycling.

[0045] This invention features a rotating shaft 6, a spiral conveying blade 8, and a drive motor 7 that work together on an arc-shaped filter screen 5. When it is necessary to clean the concrete waste intercepted on the arc-shaped filter screen, the drive motor 7 can be started. The drive motor 7 controls the rotating shaft 6 to drive the spiral conveying blade 8 to rotate, thereby discharging the concrete waste intercepted on the arc-shaped filter screen 5 through the discharge pipe 9. This achieves automatic cleaning of the concrete waste on the arc-shaped filter screen 5, thereby enhancing the recycling and separation effect and efficiency of concrete waste. This invention adopts a dual separation method, which can enhance the sand and gravel separation effect of concrete waste during the recycling process.

[0046] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

[0047] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here.

[0048] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.

[0049] Of all the solutions mentioned above, those involving the connection between solar panels and batteries can be equipped with essential accessories such as inverters, battery charging controllers, cables, fuses, and brackets. Their control principles and circuit connections are all existing, well-known, and mature technologies, and their specific circuit structures will not be elaborated here.

Claims

1. A concrete aggregate separator, comprising a separator (1), characterized in that: A screening screen plate (2) is provided above the separation box (1). An elastic support structure is provided between the screening screen plate (2) and the separation box (1). A vibration motor (3) is provided on the screening screen plate (2). A feed hopper (4) is provided above the screening screen plate (2). An arc-shaped filter screen plate (5) is provided inside the separation box (1). A rotating shaft (6) is coaxially provided above the arc-shaped filter screen plate (5). The rotating shaft (6) is rotatably mounted on the separation box (1) through a bearing and is connected to a drive motor (7). A spiral conveying blade (8) is provided on the rotating shaft (6) in conjunction with the arc-shaped filter screen plate (5). A discharge pipe (9) is provided on the side wall of the separation box (1) in conjunction with the arc-shaped filter screen plate (5). A sewage pipe (10) is provided at the bottom of the separation box (1).

2. The concrete sand and gravel separator according to claim 1, characterized in that: The bottom end of the feed hopper (4) is provided with a discharge pipe (11), and a diversion plate (12) is provided inside the feed hopper (4) in conjunction with the discharge pipe (11).

3. A concrete sand and gravel separator according to claim 2, characterized in that: The separation box (1) is provided with a support seat (13) on its side, the feed hopper (4) is provided with a connecting seat (14) on its side, and a support column (15) is provided between the connecting seat (14) and the support plate.

4. A concrete sand and gravel separator according to claim 1, characterized in that: The elastic support structure includes a connecting plate (16), and two sets of the connecting plate (16) are arranged on the top and bottom. A support spring (17) is arranged between the two sets of the connecting plate (16). The two sets of the connecting plate (16) are respectively connected to the separation box (1) and the screening screen plate (2).

5. A concrete sand and gravel separator according to claim 1, characterized in that: The screening screen (2) includes a screen body (18), and a protective side plate (19) is provided on the side of the screen body (18).

6. A concrete sand and gravel separator according to claim 5, characterized in that: The bottom end of the protective side plate (19) is provided with a guide plate (20), which is inclined inward to the top of the interior of the separation box (1).

7. A concrete sand and gravel separator according to claim 1, characterized in that: The edge of the spiral conveying blade (8) is provided with a cleaning scraper (21).

8. A concrete sand and gravel separator according to claim 1, characterized in that: The separation box (1) is provided with a support leg (22) on its side wall, and a fixed foot (23) is provided at the bottom end of the support leg (22).

Citation Information

Patent Citations

  • Concrete sandstone separator

    CN218423978U