Automatic stainless steel fine wire scrubbing device

By designing an automatic stainless steel wire cleaning device, which utilizes components such as wiping blocks, traction mechanisms, and fans, the automatic cleaning and secondary cleaning of the wire is achieved, solving the problem of low efficiency of manual cleaning and reducing labor costs.

CN224208623UActive Publication Date: 2026-05-08JIANGSU QIHANG STAINLESS STEEL PRECISION LINE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU QIHANG STAINLESS STEEL PRECISION LINE CO LTD
Filing Date
2025-04-14
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing methods for cleaning fine threads rely on manual labor, resulting in high labor costs and poor cleaning efficiency and quality.

Method used

An automatic cleaning device for stainless steel wire is designed, which combines a wiping block, a traction mechanism, a fan, and a tapping component to achieve automated cleaning and secondary cleaning of the wire.

Benefits of technology

It enables automated wiping and cleaning of fine threads, improving cleaning efficiency and quality while reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic scrubbing device for stainless steel fine wires, which comprises a lower box body, an upper box body and a lower box body, fine lines penetrate through the penetrating holes in the side walls of the upper box body and the lower box body, and the end parts of the fine lines are driven to move through an external traction mechanism; an ash guiding cavity in the ash guiding cone vertically penetrates through the ash guiding cone and is in butt joint with the slag discharging opening, and a fan is assembled on the side face of the ash guiding cone; the collecting box is arranged at the bottom of the ash guide cone; the inner sides of the wiping blocks are provided with notches matched with the fine line, the wiping blocks are driven by at least two telescopic motors to be arranged on the side face of the fine line, ball shafts at the ends of output shafts of the telescopic motors are rotatably connected into sliding grooves in the outer sides of the wiping blocks in a sliding mode, the cross section of each sliding groove is in a circular arc shape, and elastic pieces are arranged between the ball shafts and the sliding grooves. The utility model can solve the problems of high labor cost, poor cleaning efficiency and poor cleaning quality caused by the existing fine line cleaning mode.
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Description

Technical Field

[0001] This utility model relates to the technical field of precision wire manufacturing equipment, specifically an automatic cleaning device for stainless steel precision wire. Background Technology

[0002] During the manufacturing of stainless steel wire, the use of auxiliary processing reagents causes debris and impurities generated during processing, as well as dust adhering to the wire surface upon contact with equipment and the external environment, to clump together and affect subsequent processing. Therefore, a wire cleaning process is generally required in the production flow. Currently, wire cleaning is typically done manually, resulting in high labor costs and poor cleaning efficiency and quality. Utility Model Content

[0003] The purpose of this invention is to provide an automatic stainless steel wire cleaning device to solve the problems of high labor costs, poor cleaning efficiency and quality caused by existing wire cleaning methods.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: an automatic stainless steel wire cleaning device, comprising:

[0005] The lower box is raised by a bracket, and a mounting groove is provided on its top. A slag discharge port extends downward from the middle of the mounting groove.

[0006] The upper box is arranged on the lower box, and a fine thread is threaded through the perforations on the side wall of the lower box. The end of the fine thread is moved by an external traction mechanism.

[0007] A dust guide cone is integrally set at the bottom of the lower box. The dust guide cavity inside the cone runs vertically through the cone and connects to the slag discharge port. A fan is installed through the side of the cone, and a filter screen is installed inside the fan.

[0008] A collection box is installed at the bottom of the ash guiding cone;

[0009] Several wiping blocks are provided with recesses on their inner sides that match the fine thread. They are driven by at least two telescopic motors and are set on the side of the fine thread. The ball shaft at the end of the output shaft of the telescopic motor is rotatably slidably connected in a groove on the outer side of the wiping block. The cross-section of the groove is arc-shaped. An elastic element is provided between the ball shaft and the groove.

[0010] As a further description of the above technical solution:

[0011] The upper box is hinged to one side and flipped onto the lower box.

[0012] As a further description of the above technical solution:

[0013] The perforation has a waist-shaped structure.

[0014] As a further description of the above technical solution:

[0015] A vibration assembly is installed on the dust guide cone.

[0016] As a further description of the above technical solution:

[0017] The collection box and the bottom of the ash guiding cone are sealed together by a sealing cover.

[0018] As a further description of the above technical solution:

[0019] The mounting slot is also provided with a first tapping component, which is connected to a first rotary motor by a first swing arm, and the position of the first tapping component corresponds to that of the wiping block.

[0020] As a further description of the above technical solution:

[0021] The mounting slot is also equipped with a second tapping component, which is connected to a second rotary motor via a second swing arm. The second tapping component is located on the side of the slag discharge port.

[0022] In summary, by adopting the above technical solution, this utility model has the following advantages over the prior art:

[0023] Beneficial effects:

[0024] This utility model's wiping device, through the drive of the wiping block and the traction mechanisms at both ends of the fine thread, combined with the air shower effect generated by the fan, can achieve automated wiping and cleaning of the fine thread. The second tapping component can tap the wiped fine thread to achieve secondary cleaning. The wiping block can be angled to thoroughly clean the fine thread at different angles, and this design, together with the first tapping component, can achieve automated cleaning of the wiping block to ensure the wiping effect. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of an automatic stainless steel wire cleaning device.

[0027] Figure 2This is a partial cross-sectional view of an automatic stainless steel wire cleaning device.

[0028] Figure 3 A cross-sectional view of the lower housing of an automatic stainless steel wire cleaning device. Figure 1 .

[0029] Figure 4 This is a cross-sectional view of the connection node of the wiping block in an automatic stainless steel wire cleaning device.

[0030] Figure 5 A cross-sectional view of the lower housing of an automatic stainless steel wire cleaning device. Figure 2 .

[0031] Legend:

[0032] 1. Lower box body; 11. Mounting groove; 12. Slag discharge port; 13. Perforation; 2. Bracket; 3. Upper box body; 4. Ash guiding cone; 41. Ash guiding chamber; 42. Fan; 43. Filter screen; 44. Vibration assembly; 5. Collection box; 51. Sealing cover; 6. Wiping block; 61. Notch; 62. Telescopic motor; 63. Ball shaft; 64. Slide groove; 65. Elastic element; 7. First tapping assembly; 71. First swing arm; 72. First rotary motor; 8. Second tapping assembly; 81. Second swing arm; 82. Second rotary motor; 100. Precision wire. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0034] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Please see Figure 1-5 This utility model provides a technical solution: an automatic cleaning device for stainless steel fine wires, comprising:

[0036] The lower box 1 is supported by a bracket 2 and has a mounting groove 11 on its top. A slag discharge port 12 extends downward from the middle of the mounting groove 11.

[0037] The upper box 3 is arranged on the lower box 1, and a fine wire 100 is passed through the perforation 13 on the side wall of the lower box 1. The end of the fine wire 100 is moved and driven by an external traction mechanism.

[0038] Ash guiding cone 4 is integrally set at the bottom of the lower box 1. The ash guiding cavity 41 inside it vertically penetrates the ash guiding cone 4 and connects to the slag discharge port 12. The mounting port through the side of the cone is used to assemble the fan 42. The inner side of the fan 42 is provided with a filter screen 43.

[0039] Collection box 5 is located at the bottom of the ash guiding cone 4;

[0040] Several wiping blocks 6 are provided with recesses 61 on their inner sides that match the fine thread 100. They are driven by at least two telescopic motors 62 and are disposed on the side of the fine thread 100. The ball shaft 63 at the output shaft end of the telescopic motor 62 is rotatably slidably connected in a groove 64 on the outer side of the wiping block 6. The cross-section of the groove 64 is arc-shaped. An elastic element 65 is provided between the ball shaft 63 and the groove 64.

[0041] The upper box 3 is hinged to one side and flip-topped onto the lower box 1 to improve the ease of opening and closing the fine thread cleaning box.

[0042] The perforation 13 has an oblong structure to prevent the fine thread 100 from colliding with the upper and lower boxes when it is wiped, patted, or shaken.

[0043] The ash guiding cone 4 is provided with a vibration component 44. The vibration generated by the vibration component 44 during operation is transmitted to the inner wall of the ash guiding cone 4, so that the impurities that fall into the surface of the ash guiding cavity 41 after wiping are shaken off and fully collected in the collection box 5.

[0044] The bottom of the collection box 5 and the dust guide cone 4 are sealed together by a sealing cover 51 to prevent the wiping impurities discharged from the dust guide cone 4 from flying out of the collection box 5.

[0045] The mounting groove 11 is further provided with a first tapping component 7, which is rotatably connected to a first rotary motor 72 via a first swing arm 71, and the position of the first tapping component 7 corresponds to that of the wiping block 6. The mounting groove 11 is also provided with a second tapping component 8, which is rotatably connected to a second rotary motor 82 via a second swing arm 81, and the second tapping component 8 is located on the side of the slag discharge port 12. The two tapping components tap the wiping block 6 and the fine filaments 100 after wiping, thereby realizing the tapping and removal of the fine filament impurities retained on the surface of the wiping block 6, improving its cleanliness and wiping efficiency, and also tapping out the impurities remaining on the surface of the fine filaments after wiping, improving the wiping effect.

[0046] In addition to the given motor, the drive device can also be a pneumatic cylinder or a hydraulic cylinder.

[0047] The working principle of the automatic stainless steel wire cleaning device in this embodiment includes: In use, the stainless steel wire 100 is inserted into the cleaning box composed of upper and lower boxes through the perforation 13. The output shaft of the telescopic motor 62 at the same position extends in the same way, so that the wiping block 6 is in a vertical state and fully connects with the stainless steel wire 100 through the notch 61. The stainless steel wire 100 is driven to move by the traction mechanism, thereby cleaning the stainless steel wire 100. This cleaning device can be set in the production line to perform surface cleaning by unidirectional conveying of the stainless steel wire 100, or it can be set up independently to achieve full cleaning of the stainless steel wire 100 by reciprocating drive of the traction mechanisms on both sides. The fan 42 makes the airflow in the device flow through the perforation 13, the mounting groove 11, the slag discharge port 12, and the ash guiding chamber 41. With the assistance of this airflow, the impurities wiped out are guided to the collection box 5. The second tapping component 8 can tap the stainless steel wire 100 after wiping to achieve secondary cleaning. After use, the wiping block 6 can be cleaned. Specifically, by adjusting the extension of the output shaft of the telescopic motor 62 at the same position to an arithmetic progression from bottom to top, the wiping block 6 is tilted with its inner side facing down. During this process, the ball shaft 63, the slide groove 64, and the elastic element 65 are adaptively adjusted and maintain an elastic state. Then, the first rotating motor 72 drives the first swing arm 71 to swing back and forth, and the first tapping component 7 can clean the wiping block 6. The working principle of the second tapping component 8 is similar.

[0048] In summary, due to the adoption of the above technical solution, the automatic stainless steel wire cleaning device of this embodiment has the following advantages compared with the prior art:

[0049] This utility model's wiping device, through the drive of the wiping block and the traction mechanisms at both ends of the fine thread, combined with the air shower effect generated by the fan, can achieve automated wiping and cleaning of the fine thread. The second tapping component can tap the wiped fine thread to achieve secondary cleaning. The wiping block can be angled to thoroughly clean the fine thread at different angles, and this design, together with the first tapping component, can achieve automated cleaning of the wiping block to ensure the wiping effect.

[0050] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic cleaning device for stainless steel fine wires, characterized in that, include: The lower box is raised by a bracket, and a mounting groove is provided on its top. A slag discharge port extends downward from the middle of the mounting groove. The upper box is arranged on the lower box, and a fine thread is threaded through the perforations on the side wall of the lower box. The end of the fine thread is moved by an external traction mechanism. A dust guide cone is integrally set at the bottom of the lower box. The dust guide cavity inside the cone runs vertically through the cone and connects to the slag discharge port. A fan is installed through the side of the cone, and a filter screen is installed inside the fan. A collection box is installed at the bottom of the ash guiding cone; Several wiping blocks are provided with recesses on their inner sides that match the fine thread. They are driven by at least two telescopic motors and are set on the side of the fine thread. The ball shaft at the end of the output shaft of the telescopic motor is rotatably slidably connected in a groove on the outer side of the wiping block. The cross-section of the groove is arc-shaped. An elastic element is provided between the ball shaft and the groove.

2. The automatic stainless steel wire cleaning device according to claim 1, characterized in that, The upper box is hinged to one side and flipped onto the lower box.

3. The automatic stainless steel wire cleaning device according to claim 1, characterized in that, The perforation has a waist-shaped structure.

4. The automatic stainless steel wire cleaning device according to claim 1, characterized in that, A vibration assembly is installed on the dust guide cone.

5. The automatic stainless steel wire cleaning device according to claim 1, characterized in that, The collection box and the bottom of the ash guiding cone are sealed together by a sealing cover.

6. The automatic stainless steel wire cleaning device according to claim 1, characterized in that, The mounting slot is also provided with a first tapping component, which is connected to a first rotary motor by a first swing arm, and the position of the first tapping component corresponds to that of the wiping block.

7. The automatic stainless steel wire cleaning device according to claim 1, characterized in that, The mounting slot is also equipped with a second tapping component, which is connected to a second rotary motor via a second swing arm. The second tapping component is located on the side of the slag discharge port.