Relay contact electric cleaning machine

By designing an automated relay contact cleaning machine, the problem of low efficiency caused by manual placement was solved. It realizes automatic conveying and electric cleaning, adapts to relays of different sizes, and improves work efficiency and stability.

CN224208717UActive Publication Date: 2026-05-08无锡市含弘系统集成有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
无锡市含弘系统集成有限公司
Filing Date
2024-12-24
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In existing technologies, relay cleaning requires manual placement, resulting in low work efficiency.

Method used

A relay contact electric cleaning machine was designed, comprising a conveying mechanism, a pressing electric cleaning mechanism, and a servo motor-driven conveyor belt, which can automatically convey and electric clean relays. The spacing of the electric cleaning rods can be adjusted by a linear motor and a cylinder to accommodate relays of different sizes.

Benefits of technology

It enables automated electro-cleaning of relays, improves work efficiency, adapts to relays of different sizes, and ensures the stability and flexibility of electro-cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of electric cleaning machines, particularly relates to an electric cleaning machine for relay contacts, and aims to solve the problems that in the prior art, when a relay is electrically cleaned, automatic cleaning cannot be carried out, workers need to place the relay, and the working efficiency is reduced. Four supporting legs are mounted at the bottom of the working plate, a groove is formed in the top of the working plate, and a conveying mechanism is arranged in the groove; a groove is formed in the top of the working plate, the four supporting rods are fixedly installed at the top of the working plate, the same top plate is installed at the tops of the four supporting rods, the pressing electric cleaning mechanism is installed on the top plate and used for electrically cleaning a relay, the conveying mechanism comprises two conveying rollers, and the two conveying rollers are rotationally installed in the groove. The electric cleaning device can be automatically conveyed to work, the working efficiency is improved, the distance between the multiple electric cleaning rods is adjusted, and the electric cleaning device is suitable for electric cleaning of relays of different sizes.
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Description

Technical Field

[0001] This utility model relates to the field of electric cleaning machine technology, and in particular to a relay contact electric cleaning machine. Background Technology

[0002] Relay electrical cleaning involves applying voltage and current to generate an electric arc at the contacts, thereby cleaning away oxides. This method effectively removes impurities such as oxides and carbon deposits from the relay contact surface, restoring the contacts' conductivity and thus improving the relay's lifespan and stability.

[0003] Publication No. CN204130454U discloses a relay contact electric cleaning machine, comprising four parts: an operating frequency control circuit powered by a DC adjustable regulated power supply, a frequency control time relay connected in series, and the operating coil of a product relay connected in series; a group control intermediate relay with a group switching control circuit connected before the product relay; a cleaning load circuit powered by a switching power supply, with a high-power adjustable resistor and an ammeter connected in series between the power supply and the product relay contacts; a group switching control circuit connected to another time relay by a touch switch, which in turn connects to the group control intermediate relay controlling the operating frequency and the intermediate relay controlling load switching; and a product relay to be processed is fixedly placed on the main frame. The electric cleaning time can be accurately controlled.

[0004] In existing technologies, relay cleaning cannot be performed automatically, requiring manual placement of the relays, which reduces work efficiency. Utility Model Content

[0005] The purpose of this invention is to solve the shortcomings of existing technologies where relays cannot be automatically cleaned and require manual placement of relays, thus reducing work efficiency. Therefore, this invention proposes a relay contact cleaning machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A relay contact cleaning machine, comprising:

[0008] The work plate has four support legs installed at the bottom and a groove on the top, in which a conveying mechanism is installed.

[0009] Four support rods are all fixedly installed on the top of the work plate, and the top of the four support rods is equipped with the same top plate;

[0010] The clamping electro-cleaning mechanism is installed on the top plate and is used for electro-cleaning relays.

[0011] Preferably, the conveying mechanism includes two conveying rollers, both of which are rotatably mounted in grooves. The outer sides of the two conveying rollers are connected to the same conveyor belt, which is made of rubber. A servo motor drives one conveying roller to rotate, and the other conveying roller drives the conveyor belt to move.

[0012] Preferably, a servo motor is mounted on the outer side of the work plate, and the output shaft of the servo motor is fixedly mounted to one of the two conveyor rollers.

[0013] Preferably, the clamping electric cleaning mechanism includes two linear motors, both of which are mounted on the top of the top plate. A common fixing plate is mounted on the output shafts of the two linear motors. Two clamping plates are slidably mounted on the bottom of the fixing plate, and multiple electric cleaning rods are mounted on each of the clamping plates. The electric cleaning rods are fixed to the clamping plates with screws, and their positions can be adjusted. A current and voltage controller is provided on the top of the fixing plate, and the multiple electric cleaning rods are electrically connected to the current and voltage controller. The current and voltage controller supplies power to the multiple electric cleaning rods and can adjust the working voltage and current of the electric cleaning rods.

[0014] Preferably, two cylinders are fixedly installed at the bottom of the fixed plate. The two cylinders are symmetrically arranged, and the output shafts of the two cylinders are fixedly installed with the two clamping plates. The two cylinders push the two clamping plates to move, adjust the spacing between multiple electric cleaning rods, and adapt to electric cleaning of relays of different sizes.

[0015] Preferably, two round rods are fixedly installed at the bottom of the fixing plate, and the same pressure plate is slidably installed on the outer side of the two round rods. Two round grooves are formed at the top of the pressure plate, and the two round rods are slidably connected to the inner walls of the two round grooves. A rubber strip is provided at the bottom of the pressure plate, and a spring is fixedly installed on the inner wall of the round groove. The top end of the spring is fixedly installed to the bottom end of the round rod. The two round rods push the pressure plate downward through the two springs, and the pressure plate drives the rubber strip to press the relay tightly, ensuring the stability of the electric cleaning.

[0016] The beneficial effects of the relay contact electric cleaning machine described in this utility model are as follows:

[0017] This solution places the relays on top of the conveyor belt. A servo motor drives one conveyor roller to rotate, which in turn drives the conveyor belt through another conveyor roller. The conveyor belt moves the relays, which then move to the bottom of multiple electro-cleaning bars for electro-cleaning. The conveyor belt continues to transport the relays, enabling automatic transport and improving work efficiency.

[0018] In this design, two linear motors drive a fixed plate downwards, which in turn drives two clamping plates downwards. Two round rods, through two springs, push a pressure plate downwards, which in turn drives a rubber strip to press the relay firmly, ensuring the stability of the electric cleaning process.

[0019] In this design, two clamping plates drive multiple electric cleaning rods downwards. These rods then contact the relay contacts, and a current and voltage controller energizes them to perform electric cleaning on the relays. Two cylinders push the two clamping plates to adjust the spacing between the electric cleaning rods, accommodating relays of different sizes for electric cleaning.

[0020] This invention can automatically convey materials during operation, improving work efficiency, and can adjust the spacing between multiple electric cleaning rods to accommodate relays of different sizes for electric cleaning. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a relay contact electric cleaning machine proposed in this utility model;

[0022] Figure 2 This is a side view of the structure of a relay contact electric cleaning machine proposed in this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the top plate, four support rods, current and voltage controller, and linear motor proposed in this utility model.

[0024] Figure 4 The present utility model proposes Figure 3 A schematic diagram of the structure viewed from below;

[0025] Figure 5 This is a three-dimensional structural diagram of the round rod, spring, and pressure plate proposed in this utility model.

[0026] In the diagram: 1. Working plate; 2. Support leg; 3. Groove; 4. Conveyor roller; 5. Conveyor belt; 6. Servo motor; 7. Support rod; 8. Top plate; 9. Current and voltage controller; 10. Linear motor; 11. Fixing plate; 12. Cylinder; 13. Clamping plate; 14. Electric washing rod; 15. Round rod; 16. Pressure plate; 17. Rubber strip; 18. Spring. Detailed Implementation

[0027] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this embodiment, and not all embodiments.

[0028] Example 1

[0029] The following is combined with Figures 1-5 This application will be described in further detail.

[0030] A relay contact cleaning machine, comprising:

[0031] The work plate 1 has four support legs 2 installed at its bottom, and a groove 3 is provided at the top of the work plate 1, with a conveying mechanism installed in the groove 3.

[0032] Four support rods 7 are all fixedly installed on the top of the working plate 1, and the top of the four support rods 7 is equipped with the same top plate 8;

[0033] The clamping electro-cleaning mechanism is installed on the top plate 8 and is used to perform electro-cleaning on the relays.

[0034] Reference Figure 1 In this embodiment, the conveying mechanism includes two conveying rollers 4, both of which are rotatably installed in the groove 3. The outer sides of the two conveying rollers 4 are connected to the same conveyor belt 5, which is made of rubber. A servo motor 6 drives one of the conveying rollers 4 to rotate, and through the cooperation of the other conveying roller 4, drives the conveyor belt 5 to move. The conveyor belt 5 drives the relay to move. The outer side of the working plate 1 is equipped with the servo motor 6, and the output shaft of the servo motor 6 is fixedly installed with one of the two conveying rollers 4.

[0035] Reference Figure 3 , Figure 4 In this embodiment, the clamping electro-cleaning mechanism includes two linear motors 10, both of which are mounted on the top of the top plate 8. The output shafts of the two linear motors 10 are mounted on the same fixing plate 11. Two clamping plates 13 are slidably mounted on the bottom of the fixing plate 11. Multiple electro-cleaning rods 14 are mounted on each of the two clamping plates 13. The multiple electro-cleaning rods 14 are fixed to the clamping plates 13 by screws, and the position of the electro-cleaning rods 14 can be adjusted. A current and voltage controller 9 is provided on the top of the fixing plate 11, and the multiple electro-cleaning rods 14 are electrically connected to the current and voltage controller 9. The current and voltage controller 9 supplies power to the multiple electro-cleaning rods 14 and can adjust the working voltage and current of the electro-cleaning rods 14.

[0036] Reference Figure 4 , Figure 5In this embodiment, two cylinders 12 are fixedly installed at the bottom of the fixed plate 11. The two cylinders 12 are symmetrically arranged, and the output shafts of the two cylinders 12 are fixedly installed with two clamping plates 13. The two cylinders 12 push the two clamping plates 13 to move, adjusting the spacing between multiple electric cleaning rods 14 to accommodate relays of different sizes for electric cleaning. Two round rods 15 are fixedly installed at the bottom of the fixed plate 11. The same pressure plate 16 is slidably installed on the outer side of the two round rods 15. Two round grooves are opened at the top of the pressure plate 16. The two round rods 15 are slidably connected to the inner walls of the two round grooves. A rubber strip 17 is provided at the bottom of the pressure plate 16. A spring 18 is fixedly installed on the inner wall of the round groove. The top of the spring 18 is fixedly installed with the bottom end of the round rod 15. The two round rods 15 push the pressure plate 16 downward through the two springs 18. The pressure plate 16 drives the rubber strip 17 to press the relay tightly, ensuring the stability of electric cleaning.

[0037] In operation, when in use, the power supply and current / voltage controller 9 are connected to perform electrical control, which is existing technology and will not be described in detail here. The relay is placed on top of the conveyor belt 5. The servo motor 6 drives one conveyor roller 4 to rotate, which in turn drives the conveyor belt 5 through another conveyor roller 4. The conveyor belt 5 drives the relay to move. The relay moves to below multiple electric cleaning rods 14. Two linear motors 10 push the fixing plate 11 to move downward. The fixing plate 11 drives two clamping plates 13 to move downward. Two round rods 15 push the pressure plate 16 to move downward through two springs 18. The pressure plate 16 drives the rubber strip 17 to press the relay tightly, ensuring the stability of electric cleaning.

[0038] Two clamps 13 drive multiple electric washing rods 14 to move downwards. Through the contact between the multiple electric washing rods 14 and the relay's electrical contacts, the current and voltage controller 9 energizes the multiple electric washing rods 14 to perform electric cleaning on the relay.

[0039] Two cylinders 12 push two clamping plates 13 to move, adjusting the spacing between multiple electric washing rods 14 to accommodate relays of different sizes for electric cleaning. After cleaning is completed, two linear motors 10 work in opposite directions to release the relays from their fixed positions, and the conveyor belt 5 continues to transport the relays, enabling automatic conveying for operation.

[0040] Example 2

[0041] Example 2 is the same as Example 1 in the rest, except that: both sides of the working plate 1 are provided with limit plates, and electric push rods are installed on both limit plates. Both electric push rods are installed on the top of the working plate 1. The distance between the two limit plates can be adjusted by the two electric push rods, which can be used to adapt to relays of different sizes and avoid relay transmission deviation. All structural shapes, sizes and materials of Example 1 are included in this application. In order to meet specific usage, they can be selected and adjusted. The attached drawings are schematic structural diagrams. The actual dimensions can be adjusted appropriately.

[0042] The above description is only a preferred embodiment of this practice, but the scope of protection of this embodiment is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in this embodiment, based on the technical solution and the inventive concept of this embodiment, should be covered within the scope of protection of this embodiment.

Claims

1. A relay contact cleaning machine, characterized in that, include: The work plate (1) has four support legs (2) installed at the bottom. The top of the work plate (1) has a groove (3) and a conveying mechanism is provided in the groove (3). Four support rods (7) are fixedly installed on the top of the working plate (1), and the top of the four support rods (7) is equipped with the same top plate (8); The clamping electric cleaning mechanism is installed on the top plate (8) and is used to perform electric cleaning on the relay.

2. The relay contact cleaning machine according to claim 1, characterized in that, The conveying mechanism includes two conveying rollers (4), both of which are rotatably installed in the groove (3). The outer sides of the two conveying rollers (4) are connected to the same conveyor belt (5), which is made of rubber.

3. The relay contact electric cleaning machine according to claim 1, characterized in that, The outer side of the work plate (1) is mounted with a servo motor (6), the output shaft of which is fixedly mounted with one of the two conveyor rollers (4).

4. A relay contact cleaning machine according to claim 1, characterized in that, The clamping electric cleaning mechanism includes two linear motors (10), both of which are mounted on the top of the top plate (8). The same fixing plate (11) is mounted on the output shaft of the two linear motors (10). Two clamping plates (13) are slidably mounted on the bottom of the fixing plate (11), and multiple electric cleaning rods (14) are mounted on the two clamping plates (13).

5. A relay contact cleaning machine according to claim 4, characterized in that, Two cylinders (12) are fixedly installed at the bottom of the fixed plate (11). The two cylinders (12) are symmetrically arranged, and the output shafts of the two cylinders (12) are fixedly installed with two clamping plates (13).

6. A relay contact cleaning machine according to claim 4, characterized in that, Two round rods (15) are fixedly installed at the bottom of the fixed plate (11). The same pressure plate (16) is slidably installed on the outer side of the two round rods (15). Two round grooves are opened at the top of the pressure plate (16). The two round rods (15) are slidably connected to the inner wall of the two round grooves. A rubber strip (17) is provided at the bottom of the pressure plate (16).

7. A relay contact cleaning machine according to claim 6, characterized in that, A spring (18) is fixedly installed on the inner wall of the circular groove, and the top end of the spring (18) is fixedly installed with the bottom end of the circular rod (15).

8. A relay contact cleaning machine according to claim 4, characterized in that, A current and voltage controller (9) is provided on the top of the fixed plate (11), and multiple electric washing rods (14) are electrically connected to the current and voltage controller (9).

Citation Information

Patent Citations

  • Relay contact electric cleaning machine

    CN204130454U