Automatic shearing device

Abstract

The utility model provides an automatic shearing device. The automatic shearing device comprises a carrier and a shearing structure. The carrier is used for fixing an object to be sheared; the carrier can move to a preset position relative to the shearing structure, so that the shearing structure can shear an object to be sheared on the carrier; the shearing structure comprises a driving mechanism, a thread clamping mechanism and a thread shearing mechanism; the driving mechanism is in driving connection with the wire clamping mechanism so as to drive at least one part of the wire clamping mechanism to move back and forth in the preset direction and clamp or loosen the to-be-sheared object located on the carrier. And the wire shearing mechanism is used for shearing the to-be-sheared object when the to-be-sheared object is clamped by the wire clamping mechanism. The automatic shearing device can improve the shearing efficiency.

Description

Technical Field

[0001] This application relates to the field of electronic atomization device technology, and more specifically, to an automatic shearing device. Background Technology

[0002] Electronic atomizing devices typically include a battery, circuit board, atomizer, and mouthpiece. Copper wires are used to connect these components; for example, copper wires connect the battery and circuit board, or they can serve as conductive electrodes for the heating wire. As a conductive material, the length of the copper wire needs to be determined based on the specific circuit design. If the copper wire is too long, it may waste space or be difficult to arrange inside the electronic atomizing device, leading to short circuits or other problems. Therefore, the length of the copper wire, for example, needs to be cut to meet practical requirements.

[0003] In related technologies, copper wire is cut manually, which is inefficient, labor-intensive, and cannot meet production needs. Utility Model Content

[0004] In view of this, the main technical problem to be solved by this application is how to provide an automatic shearing device to improve shearing efficiency.

[0005] To address the aforementioned technical problems, this application provides an automatic shearing device, including a carrier and a shearing structure. The carrier is used to fix the object to be sheared. The carrier can move relative to the shearing structure to a predetermined position, so that the shearing structure can perform a shearing action on the object to be sheared located on the carrier. The shearing structure includes a driving mechanism, a wire clamping mechanism, and a wire cutting mechanism. The driving mechanism is drivenly connected to the wire clamping mechanism to drive at least a portion of the wire clamping mechanism to move back and forth along a preset direction and clamp or release the object to be sheared located on the carrier. The wire cutting mechanism is used to cut the object to be sheared when it is clamped by the wire clamping mechanism.

[0006] In one embodiment, the wire clamping mechanism includes a first wire clamping portion and a second wire clamping portion, which are disposed opposite to each other. The automatic cutting device further includes an elastic element connected to the first wire clamping portion. The elastic element applies elastic force to the first wire clamping portion so that the first wire clamping portion and the second wire clamping portion clamp the object to be cut when they come close together.

[0007] In one embodiment, the wire cutting mechanism includes a first wire cutting section and a second wire cutting section disposed opposite to each other, and a driving mechanism is drivenly connected to at least one of the first wire cutting section and the second wire cutting section to drive the first wire cutting section and the second wire cutting section to move closer together to cut the object to be cut.

[0008] In one embodiment, the automatic shearing device further includes a guide rail connected to a wire clamping mechanism, and a driving mechanism drives at least a portion of the wire clamping mechanism to move back and forth along the guide rail in a preset direction.

[0009] In one embodiment, the automatic shearing device further includes a waste collection mechanism disposed below the wire cutting mechanism, which is used to collect the waste material after shearing.

[0010] In one embodiment, the automatic shearing device further includes a sensing mechanism connected to the waste collection mechanism for real-time detection of the waste volume status within the waste collection mechanism; when the waste volume within the waste collection mechanism reaches a preset capacity, the sensing mechanism issues a warning signal.

[0011] In one embodiment, the carrier includes a body and a baffle. The baffle is slidably disposed on the body and is used to pre-fix the object to be cut. A magnetic attraction structure is provided at a preset position on the body. The baffle and the magnetic attraction structure cooperate with each other to position the baffle on the body and pre-fix the object to be cut.

[0012] In one embodiment, the body is further provided with a groove for placing the workpiece to be processed, the workpiece to be processed including the object to be cut, and the end of the groove is provided with two limiting parts, through which the object to be cut passes.

[0013] In one embodiment, the carrier further includes a guide shaft and a linear bearing sleeved on the guide shaft, with a baffle mounted on the linear bearing.

[0014] In one embodiment, the object to be cut includes a wire.

[0015] The beneficial effects of this application are as follows: By fixing the object to be cut using a carrier, the positioning accuracy can be improved; the carrier is movable relative to the cutting structure, enabling automatic positioning of the object to be cut, reducing manual intervention, and thus improving cutting efficiency. This application improves cutting efficiency and cutting quality through the cooperation of the drive mechanism, the wire clamping mechanism, and the wire cutting mechanism. The wire clamping mechanism clamps the object to be cut before cutting, fixing it beforehand and preventing displacement during the cutting process, thereby reducing cutting errors and improving cutting efficiency and cutting quality. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the automatic shearing device provided in the embodiments of this application;

[0018] Figure 2This is a schematic diagram of the structure of the carrier in the automatic shearing device provided in the embodiments of this application;

[0019] Figure 3 This is a schematic diagram of the shearing structure in the automatic shearing device provided in the embodiments of this application.

[0020] Explanation of key figure labels:

[0021] 1000 Automatic shearing device, 100 Carrier, 110 Body, 120 Baffle, 130 Groove, 140 Limiting part, 150 Guide shaft, 160 Linear bearing, 200 Shearing structure, 210 Drive mechanism, 220 Wire clamping mechanism, 221 First wire clamping part, 222 Second wire clamping part, 230 Wire cutting mechanism, 231 First wire cutting part, 232 Second wire cutting part, 300 Object to be cut, 400 Elastic element, 500 Guide rail, 600 Waste collection mechanism, 700 Sensing mechanism. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0023] The terms "first," "second," and "third" in this application are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified. All directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of this application are only used to explain the relative positional relationships and movements between components in a specific orientation (as shown in the figures). If the specific orientation changes, the directional indications also change accordingly. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or devices.

[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0025] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0026] In the description of the embodiments of this application, the technical terms "vertical", "horizontal", "inner" and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0027] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0028] In related technologies, when cutting conductors such as copper wires, manual cutting is often used. This method is inefficient, labor-intensive, and cannot meet production needs.

[0029] To address the aforementioned technical problems, this application provides an automatic shearing device 1000. Please refer to [link / reference needed]. Figure 1 , Figure 2 and Figure 3 , Figure 1 This is a schematic diagram of the structure of the automatic shearing device 1000 provided in the embodiments of this application; Figure 2 This is a schematic diagram of the structure of the carrier 100 in the automatic shearing device provided in the embodiments of this application. Figure 3This is a schematic diagram of the shearing structure 200 in the automatic shearing device provided in this application embodiment. The automatic shearing device 1000 provided in this application includes a carrier 100 and a shearing structure 200. The carrier 100 is used to fix the object to be sheared 300. The carrier 100 can move relative to the shearing structure 200 to a predetermined position so that the shearing structure 200 can perform a shearing action on the object to be sheared 300 located on the carrier 100. The shearing structure 200 includes a driving mechanism 210, a wire clamping mechanism 220 and a wire cutting mechanism 230. The driving mechanism 210 is driven to connect with the wire clamping mechanism 220 to drive at least a portion of the wire clamping mechanism 220 to move back and forth along a preset direction and clamp or release the object to be sheared 300 located on the carrier 100. The wire cutting mechanism 230 is used to cut the object to be sheared 300 when the object to be sheared 300 is clamped by the wire clamping mechanism 220.

[0030] In this embodiment, the carrier 100 fixes the object to be cut 300, which improves positioning accuracy. The carrier 100 is movable relative to the cutting structure 200, enabling automatic positioning of the object to be cut 300, reducing manual intervention, and thus improving cutting efficiency. The cooperation of the drive mechanism 210, the wire clamping mechanism 220, and the wire cutting mechanism 230 further improves cutting efficiency and quality. The wire clamping mechanism 220 clamps the object to be cut 300 before cutting, fixing it beforehand and preventing displacement during cutting, thereby reducing cutting errors and improving cutting efficiency and quality.

[0031] In one embodiment, the carrier 100 achieves spatial positioning and fixation through a positioning execution structure (not shown). Specifically, the positioning execution structure (not shown) includes a robotic arm and a controller. The robotic arm is connected to the carrier 100, and the controller generates displacement commands based on process parameters and controls the robotic arm to move the carrier 100 relative to the shearing structure 200 to a predetermined position and maintain it fixed. Thus, the shearing structure 200 can perform shearing actions on the workpiece 300 located on the carrier 100.

[0032] In some other embodiments, the carrier 100 can also be moved manually relative to the shearing structure 200 to the predetermined position in order to perform the shearing action. Furthermore, a positioning structure (not shown) may be provided on the shearing structure 200 to keep the carrier 100 stable when it is moved to the predetermined position.

[0033] In this embodiment, the drive mechanism 210 includes a cylinder. Since the cylinder has a good linear driving force, using a cylinder for driving facilitates electrical control and can improve the stability of the movement of the wire clamping mechanism 220.

[0034] In one embodiment, the wire clamping mechanism 220 includes a first wire clamping portion 221 and a second wire clamping portion 222, which are disposed opposite to each other. The automatic cutting device 1000 also includes an elastic member 400, which is connected to the first wire clamping portion 221. The elastic member 400 applies a spring force to the first wire clamping portion 221 so that the first wire clamping portion 221 and the second wire clamping portion 222 clamp the object to be cut 300 when they come close together.

[0035] In this embodiment, the elastic element 400 applies a spring force to the first clamping portion 221, so that when the first clamping portion 221 and the second clamping portion 222 are close together, they can firmly clamp the object to be cut 300, preventing the object to be cut 300 from slipping. This application provides power through the elastic element 400, eliminating the need for an additional drive device, simplifying the design of the entire device, and making it easier to manufacture and maintain. Furthermore, by adjusting the spring force of the elastic element 400, it can adapt to objects 300 of different materials and sizes, enhancing the applicability of the entire device.

[0036] In this embodiment, the elastic element 400 includes a spring. The spring has a fast elastic response speed and can quickly adapt to the approaching or separating movements of the first clamping part 221 and the second clamping part 222, thereby improving the operational efficiency of clamping and releasing. Furthermore, the spring has a relatively simple structure, mature processing technology, and low cost. Using it as the elastic element 400 can simplify the design of the overall device and reduce production costs.

[0037] In one embodiment, the wire-cutting mechanism 230 includes a first wire-cutting portion 231 and a second wire-cutting portion 232 disposed opposite to each other. A driving mechanism 210 is drivenly connected to at least one of the first wire-cutting portion 231 and the second wire-cutting portion 232 to drive the first wire-cutting portion 231 and the second wire-cutting portion 232 to move closer together to cut the object to be cut 300. It should be noted that when the carrier 100 moves relative to the cutting structure 200 to a predetermined position, the carrier 100 is positioned upside down on the cutting structure 200, and the object to be cut 300 on the carrier 100 is located between the first wire-cutting portion 231 and the second wire-cutting portion 232.

[0038] In this embodiment, by simultaneously controlling the wire clamping mechanism 220 and the wire cutting mechanism 230 with a single drive mechanism 210, the clamping and cutting processes can be synchronized, thereby improving cutting efficiency. The wire clamping mechanism 220 and the wire cutting mechanism 230 can move in the same direction, ensuring that the clamping force and the cutting force act in the same direction. This design reduces the risk of the object to be cut 300 shifting, thus improving the flatness of the cut end face of the object to be cut 300.

[0039] In one specific embodiment, the drive mechanism 210 is simultaneously driven to connect with the first cutting section 231 and the second cutting section 232, thereby driving the first cutting section 231 and the second cutting section 232 to move closer to each other and cut the object to be cut 300. Simultaneous movement of the first cutting section 231 and the second cutting section 232 allows them to contact the object to be cut 300 and apply shearing force in the shortest possible time, thus reducing processing time and improving overall cutting efficiency.

[0040] In another specific embodiment, the drive mechanism 210 is only connected to one of the first wire-cutting section 231 and the second wire-cutting section 232. Since only one wire-cutting section is driven to move, the energy consumption of the entire system can be reduced, making this design more energy-efficient during operation. Furthermore, since one wire-cutting section remains stationary, its moving parts will not move frequently, thus preventing additional wear and tear and extending the service life of the equipment.

[0041] In one embodiment, the automatic cutting device 1000 further includes a guide rail 500, which is connected to the wire clamping mechanism 220. The driving mechanism 210 drives at least a portion of the wire clamping mechanism 220 to move back and forth along the guide rail 500 in a preset direction.

[0042] In this embodiment, the guide rail 500 provides a precise guiding path for the wire clamping mechanism 220, ensuring that it can move back and forth along a preset direction under the action of the drive mechanism 210. This reduces the offset and jitter of the wire clamping mechanism 220 during movement, and improves the accuracy of the wire clamping mechanism 220 in clamping the workpiece 300 to be cut.

[0043] In one specific embodiment, the drive mechanism 210 drives the first clamping part 221 and the second clamping part 222 to move simultaneously. Simultaneously driving the first clamping part 221 and the second clamping part 222 to move allows their movements to be completely synchronized, thereby applying a more balanced force when clamping the object to be cut 300, reducing the risk of slippage or displacement of the object to be cut 300 due to excessive tightness or looseness on one side.

[0044] In another specific embodiment, the drive mechanism 210 drives the first clamping part 221 to move, while the second clamping part 222 remains stationary. The stationary second clamping part 222 serves as a fixed fulcrum, allowing the first clamping part 221 to apply force more stably during movement, thereby improving the clamping effect. Furthermore, driving only the first clamping part 221 reduces the overall system's energy consumption, making this design more energy-efficient during operation. Moreover, keeping the second clamping part 222 stationary prevents its moving parts from frequent movement and causing additional wear, thus extending the equipment's service life.

[0045] In one embodiment, the automatic shearing device 1000 further includes a waste collection mechanism 600, which is disposed below the wire cutting mechanism 230 and is used to collect the waste material after shearing.

[0046] In this embodiment, the waste collection mechanism 600 can promptly remove the waste generated during shearing, preventing waste accumulation from affecting equipment operation or operator efficiency. Furthermore, by placing the waste collection mechanism 600 below the wire cutting mechanism 230, it fully utilizes the vertical space inside or around the device, reducing the floor space required and saving space resources.

[0047] In one embodiment, the automatic shearing device 1000 further includes a sensing mechanism 700, which is connected to the waste collection mechanism 600 and is used to detect the capacity status of the waste in the waste collection mechanism 600 in real time; when the capacity of the waste in the waste collection mechanism 600 reaches a preset capacity, the sensing mechanism 700 issues a warning signal.

[0048] In the technical solution of this embodiment, the sensing mechanism 700 can detect the volume status of waste in the waste collection mechanism 600 in real time. When the volume of waste in the waste collection mechanism 600 reaches the preset capacity, the sensing mechanism 700 will issue a warning signal to remind the operator or system to take action. This method can effectively prevent the waste from overflowing, thereby ensuring the normal operation of the device.

[0049] In one embodiment, please refer to Figure 2 The carrier 100 includes a body 110 and a baffle 120. The baffle 120 is slidably disposed on the body 110 and is used to pre-fix the object to be cut 300. A magnetic attraction structure is provided at a preset position on the body 110. The baffle 120 and the magnetic attraction structure cooperate with each other to position the baffle 120 on the body 110 and pre-fix the object to be cut 300.

[0050] In this embodiment, the sliding baffle 120 design makes the carrier 100 highly versatile, applicable to objects 300 of different shapes, sizes, or materials to be cut. The baffle 120 engages with the body 110 via a magnetic structure, enabling it to be quickly and accurately positioned at a preset location. This rapid positioning function reduces operator adjustment time and improves work efficiency. The magnetic structure provides a stable fixing force, ensuring that the baffle 120 will not move or shift after positioning. This design improves the stability and reliability of the carrier 100, guaranteeing the accuracy of the cutting process.

[0051] In one embodiment, the body 110 is further provided with a groove 130 for placing a workpiece to be processed, the workpiece to be processed including a sheared object 300, and two limiting portions 140 are provided at the end of the groove 130, through which the sheared object 300 passes.

[0052] In this embodiment, the design of the groove 130 makes loading and unloading the workpiece easier and faster. Operators can easily place the workpiece into the groove 130 and quickly fix it using the limiting part 140, reducing loading and unloading time and improving production efficiency. In this embodiment, the workpiece includes an electronic atomizing device.

[0053] In one embodiment, the carrier 100 further includes a guide shaft 150 and a linear bearing 160 sleeved on the guide shaft 150, with a baffle 120 mounted on the linear bearing 160.

[0054] In the technical solution of this embodiment, the cooperation between the guide shaft 150 and the linear bearing 160 can ensure that the baffle 120 moves precisely along the predetermined track, avoiding swaying or tilting, thereby ensuring the stability and accuracy of the movement of the baffle 120.

[0055] In one embodiment, the object to be cut 300 includes a wire.

[0056] In the technical solution of this embodiment, the conductor includes copper wire. However, the specific type of conductor is not limited to copper wire, but also includes other different types of conductors to meet the needs of different application scenarios.

[0057] The above are merely embodiments of this application and do not limit the scope of this patent application. Any equivalent structural or procedural changes made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the scope of patent protection of this application.

Claims

1. An automatic shearing device, characterized in that, include: A carrier for securing the object to be cut; A shearing structure, wherein the carrier is movable relative to the shearing structure to a predetermined position, so that the shearing structure can perform a shearing action on the object to be sheared located on the carrier; The shearing structure includes a driving mechanism, a wire clamping mechanism, and a wire cutting mechanism; The driving mechanism is driven to the wire clamping mechanism to drive at least a portion of the wire clamping mechanism to move back and forth along a preset direction and clamp or release the object to be cut on the carrier; the wire cutting mechanism is used to cut the object to be cut when the object to be cut is clamped by the wire clamping mechanism.

2. The automatic shearing device according to claim 1, characterized in that, The wire clamping mechanism includes a first wire clamping part and a second wire clamping part, which are arranged opposite to each other. The automatic cutting device also includes an elastic element, which is connected to the first wire clamping part. The elastic element applies elastic force to the first wire clamping part so that the first wire clamping part and the second wire clamping part clamp the object to be cut when they come close together.

3. The automatic shearing device according to claim 1, characterized in that, The wire-cutting mechanism includes a first wire-cutting section and a second wire-cutting section arranged opposite to each other. The driving mechanism is driven to at least one of the first wire-cutting section and the second wire-cutting section to drive the first wire-cutting section and the second wire-cutting section to move closer together to cut the object to be cut.

4. The automatic shearing device according to claim 1, characterized in that, The automatic shearing device also includes a guide rail, which is connected to the wire clamping mechanism. The driving mechanism drives at least a portion of the wire clamping mechanism to move back and forth along the guide rail in the preset direction.

5. The automatic shearing device according to claim 1, characterized in that, The automatic shearing device also includes a waste collection mechanism, which is located below the wire cutting mechanism and is used to collect the waste material after shearing.

6. The automatic shearing device according to claim 5, characterized in that, The automatic shearing device also includes a sensing mechanism connected to the waste collection mechanism, which is used to detect the volume of waste in the waste collection mechanism in real time; when the volume of waste in the waste collection mechanism reaches a preset capacity, the sensing mechanism issues a warning signal.

7. The automatic shearing device according to claim 1, characterized in that, The carrier includes a body and a baffle. The baffle is slidably disposed on the body and is used to pre-fix the object to be cut. A magnetic attraction structure is provided at a preset position on the body. The baffle and the magnetic attraction structure cooperate with each other to position the baffle on the body and pre-fix the object to be cut.

8. The automatic shearing device according to claim 7, characterized in that, The main body is also provided with a groove for placing the workpiece to be processed, the workpiece to be processed including the object to be cut, and two limiting parts are provided at the end of the groove, through which the object to be cut passes.

9. The automatic shearing device according to claim 7, characterized in that, The carrier also includes a guide shaft and a linear bearing sleeved on the guide shaft, and the baffle is mounted on the linear bearing.

10. The automatic shearing device according to any one of claims 1 to 9, characterized in that, The object to be cut includes a wire.

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