Power adapter production and processing equipment

By introducing a fixed frame and a clamping structure controlled by a servo motor into the power adapter manufacturing equipment, the problem of movement error during power cord cutting is solved, and the precise cutting of power cord length and the stability of connection are achieved.

CN224209018UActive Publication Date: 2026-05-08SHENZHEN PERFECT GALLANT TEC CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN PERFECT GALLANT TEC CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

When cutting power cords using existing power adapter manufacturing equipment, the unfixed end of the power cord is prone to movement, leading to errors in the cutting dimensions.

Method used

The fixed structure consists of components such as a fixed frame, servo motor, bidirectional threaded rod, bearing, rectangular slide groove, and rectangular slider. The servo motor controls the clamping of both ends of the power cord, and the arc groove and silicone pad are used for stable clamping. It is used in conjunction with the cutting blade for precise cutting.

Benefits of technology

It achieves stable clamping of the power cord during the cutting process, avoids cutting errors, and ensures the accuracy of the power cord length and the reliability of the connection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224209018U_ABST
    Figure CN224209018U_ABST
Patent Text Reader

Abstract

The power adapter production and processing equipment comprises a fixing frame, first grooves are formed in the positions, close to the lower end, of the surfaces of the two ends of the fixing frame, first trapezoidal sliding grooves are formed in the positions, close to the front end and the rear end, of the upper surface in the fixing frame, and first trapezoidal sliding blocks are installed in the first trapezoidal sliding grooves in a sliding mode; a fixing plate is fixedly mounted on the lower surface of the first trapezoidal sliding block, and a connecting rod is fixedly mounted in the middle of the front surface of the fixing plate. According to the production and processing equipment for the power adapter, when the power adapter power line is cut, the power adapter power line penetrates through a first groove and then is sequentially placed on arc-shaped grooves formed in the two lower clamping plates, the servo motor is controlled by the PLC to be started, the upper clamping plate is driven to move downwards, and the power adapter power line is cut. The two ends of the power line of the power adapter are clamped and fixed through cooperation with the arc-shaped grooves, and the situation that when the power line of the power adapter is cut, movement occurs, and cutting errors are caused is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of power adapter manufacturing equipment, and in particular to a power adapter manufacturing and processing equipment. Background Technology

[0002] In the production and processing of power adapters, the length of the power cord usually needs to be adjusted according to the specific product design and requirements. Cutting the power cord ensures that the adapter's cord length is appropriate and meets the product's size and shape requirements. The power cord usually needs to be connected to the adapter's connector, and the installation position and form of the connector may vary from product to product. By cutting the power cord, it can be matched with the connector's socket, ensuring the connection's firmness and reliability. For example, a cutting device for processing power adapters, disclosed in CN221581884U, includes a fixed plate, a fixed frame fixedly connected between two fixed plates, a motor fixedly connected to the front side of the fixed frame, a threaded rod fixedly connected to the motor's output end, a placement plate fixedly connected to the right side of the front side of the fixed frame, and a sliding groove provided on the front side of the fixed frame. The threaded rod is rotatably connected to the left side of the first placement plate. A connecting ring is threaded onto the outside of the threaded rod. A second placement plate is fixedly connected to the rear side of the connecting ring. The second placement plate is slidably connected inside the first slide groove. Multiple horizontally arranged placement seats are fixedly connected to the top of the second placement plate. The slot moves left and right to contact the power adapter power cord, and the power adapter power cord is fixed inside the slot. At the same time, the distance between the slot and the fixed plate can be adjusted according to the required cutting length. There will be no deviation during cutting. The cutting device only fixes one end of the power adapter power cord through the slot on the placement seat. When cutting, the cutting blade moves downward and squeezes the power adapter power cord. The unfixed end of the power adapter power cord will move, resulting in errors in the cutting size. Utility Model Content

[0003] The main objective of this invention is to provide a power adapter manufacturing and processing equipment that can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A power adapter manufacturing and processing equipment includes a fixed frame. A groove is formed on each of the two ends of the fixed frame near its lower end. A trapezoidal slide groove is formed on the upper inner surface of the fixed frame near both the front and rear ends. A trapezoidal slider is slidably installed in each trapezoidal slide groove. A fixed plate is fixedly installed on the lower surface of the trapezoidal slider. A connecting rod is fixedly installed in the middle of the front surface of the fixed plate. An electric telescopic rod is fixedly installed in the middle of the lower surface of the fixed plate. A connecting plate is fixedly connected to the output end of the electric telescopic rod. A cutting blade is fixedly installed on the lower surface of the connecting plate. Fixed structures are provided at both ends of the fixed frame.

[0006] More preferably, the fixing structure includes a servo motor, a bidirectional threaded rod, a bearing, a rectangular slide groove, a rectangular groove, a rectangular slider, a second mounting base, an upper clamping plate, an arc-shaped groove, a silicone pad, a movable rod, a second trapezoidal slider, a second trapezoidal slide groove, a first mounting base, and a lower clamping plate.

[0007] In a further preferred embodiment, a servo motor is fixedly installed on the other end surface of the fixing frame near the upper end, and a bidirectional threaded rod is fixedly connected to the rotating part of the servo motor. Rectangular sliding grooves are provided at both ends of the upper surface inside the fixing frame.

[0008] More preferably, the fixing frame has a rectangular groove inside, a bearing is fixedly installed on the outer end surface of the rectangular groove, a bidirectional threaded rod is installed on the bearing, and a rectangular slider is threadedly installed on the outer surface of the bidirectional threaded rod.

[0009] More preferably, a first mounting seat is fixedly installed on the lower surface of the rectangular slider, a movable rod is movably installed on the first mounting seat, and a second mounting seat is fixedly installed on the upper surface of the upper clamping plate.

[0010] More preferably, a movable rod is movably mounted on the second mounting base, and a second trapezoidal slider is fixedly mounted on the other end surface of the upper clamping plate near both the front and rear ends. A second trapezoidal groove is opened on both ends of the inner surface of the fixing frame near both the front and rear ends.

[0011] In a further preferred embodiment, a second trapezoidal slider is slidably installed in the second trapezoidal groove, and a lower clamping plate is fixedly installed at the lower end of both ends of the inner surface of the fixing frame. An arc-shaped groove is opened on the upper surface of the lower clamping plate and the lower surface of the upper clamping plate, and a silicone pad is installed in the arc-shaped groove.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In this invention, the fixed structure allows the power adapter power cord to be passed through slot number one and then placed sequentially on the arc-shaped slots on the two lower clamping plates during the cutting process. The servo motor is started by the PLC controller, which drives the upper clamping plate to move downwards. The arc-shaped slots clamp and fix the two ends of the power adapter power cord, preventing movement and cutting errors during the cutting process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a power adapter manufacturing and processing equipment according to the present invention;

[0015] Figure 2 This is a partial cross-sectional view of a power adapter manufacturing and processing equipment according to this utility model;

[0016] Figure 3 This is a cross-sectional view of a power adapter manufacturing and processing equipment according to this utility model;

[0017] Figure 4 This utility model relates to a power adapter manufacturing and processing equipment. Figure 3 Enlarged view of point A in the middle.

[0018] In the diagram: 1. Fixed frame; 2. Slot No. 1; 3. Trapezoidal slide No. 1; 301. Trapezoidal slider No. 1; 302. Fixed plate; 303. Connecting rod; 4. Electric telescopic rod; 401. Connecting plate; 402. Cutting disc; 5. Fixed structure; 501. Servo motor; 502. Bidirectional threaded rod; 503. Bearing; 504. Rectangular slide; 505. Rectangular slot; 506. Rectangular slider; 507. Mounting base No. 2; 508. Upper clamping plate; 509. Arc-shaped slot; 510. Silicone pad; 511. Movable rod; 512. Trapezoidal slider No. 2; 513. Trapezoidal slide No. 2; 514. Mounting base No. 1; 515. Lower clamping plate. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] Participation Figure 1-4As shown, a power adapter manufacturing and processing equipment includes a fixed frame 1. A groove 2 is formed on both ends of the fixed frame 1 near the lower end. A trapezoidal slide groove 3 is formed on the upper inner surface of the fixed frame 1 near the front and rear ends. A trapezoidal slider 301 is slidably installed in the trapezoidal slide groove 3. A fixed plate 302 is fixedly installed on the lower surface of the trapezoidal slider 301. A connecting rod 303 is fixedly installed in the middle of the front surface of the fixed plate 302. An electric telescopic rod 4 is fixedly installed in the middle of the lower surface of the fixed plate 302. A connecting plate 401 is fixedly connected to the output end of the electric telescopic rod 4. A cutting blade 402 is fixedly installed on the lower surface of the connecting plate 401. Fixed structures 5 are provided at both ends inside the fixed frame 1. The manufacturing and processing equipment is connected to an external power source when started.

[0021] Specifically, a slot 2 is provided near the lower end of each end surface of the fixing frame 1, allowing the power adapter power cord to pass through. A trapezoidal slide groove 3 is provided near the front and rear ends of the upper surface inside the fixing frame 1, and a trapezoidal slider 301 is slidably installed in the trapezoidal slide groove 3. The connecting rod 303 can be held to move the fixing plate 302 left and right, thereby moving the cutting blade 402 at the lower end of the fixing plate 302 to the required cutting position. An electric telescopic rod 4 is fixedly installed in the middle of the lower surface of the fixing plate 302, which can move the cutting blade 402 fixedly installed on the lower surface of the connecting plate 401 up and down to cut the power adapter power cord.

[0022] Participation Figure 2-4 As shown, the fixed structure 5 includes a servo motor 501, a bidirectional threaded rod 502, a bearing 503, a rectangular slide groove 504, a rectangular groove 505, a rectangular slider 506, a second mounting base 507, an upper clamping plate 508, an arc-shaped groove 509, a silicone pad 510, a movable rod 511, a second trapezoidal slider 512, a second trapezoidal slide groove 513, a first mounting base 514, and a lower clamping plate 515. The servo motor 501 is fixedly installed on the other end surface of the fixed frame 1 near the upper end. The rotating part of the servo motor 501 is fixedly connected to the bidirectional threaded rod 502. Rectangular slide grooves 504 are opened at both ends of the upper surface inside the fixed frame 1. The servo motor 501 is controlled by a PLC controller.

[0023] Specifically, the servo motor 501, which is fixedly installed on the other end surface of the mounting bracket 1 near the upper end, and the bidirectional threaded rod 502, which is fixedly connected to the rotating part of the servo motor 501, can be driven by the servo motor 501 to rotate within the rectangular slide groove 504.

[0024] Participation Figure 2-4As shown, a rectangular groove 505 is provided inside the fixed frame 1. A bearing 503 is fixedly installed on the outer surface of the rectangular groove 504. A bidirectional threaded rod 502 is installed on the bearing 503. A rectangular slider 506 is threadedly installed on the outer surface of the bidirectional threaded rod 502. A first mounting seat 514 is fixedly installed on the lower surface of the rectangular slider 506. A movable rod 511 is movably installed on the first mounting seat 514. A second mounting seat 507 is fixedly installed on the upper surface of the upper clamping plate 508.

[0025] Specifically, a bidirectional threaded rod 502 is mounted on the bearing 503, which causes the servo motor 501 to drive the bidirectional threaded rod 502 to rotate on the bearing 503. This causes the rectangular slider 506, which is threaded on the outer surface of the bidirectional threaded rod 502, to slide within the rectangular slide groove 504. This causes the first mounting seat 514, which is fixedly mounted on the lower surface of the rectangular slider 506, to move. This causes the upper end of the movable rod 511 to rotate on the first mounting seat 514, and the lower end of the movable rod 511 to rotate on the second mounting seat 507. This causes the second mounting seat 507 to move downwards.

[0026] Participation Figure 2-4 As shown, a movable rod 511 is movably installed on the second mounting base 507. A second trapezoidal slider 512 is fixedly installed on the other end surface of the upper clamping plate 508 near the front and rear ends. A second trapezoidal groove 513 is opened on both ends of the inner surface of the fixing frame 1 near the front and rear ends. The second trapezoidal slider 512 is slidably installed in the second trapezoidal groove 513. A lower clamping plate 515 is fixedly installed on the lower end of both ends of the inner surface of the fixing frame 1. An arc groove 509 is opened on the upper surface of the lower clamping plate 515 and the lower surface of the upper clamping plate 508. A silicone pad 510 is installed in the arc groove 509.

[0027] Specifically, by moving the second mounting base 507 downward, the second trapezoidal slider 512, which is fixedly installed at the front and rear ends of the upper clamping plate 508, moves downward within the second trapezoidal slide groove 513. This allows the upper clamping plate 508 to move downward stably. The arc-shaped groove 509 on the upper surface of the lower clamping plate 515 and the lower surface of the upper clamping plate 508 clamps the power adapter power cord. The silicone pad 510 installed in the arc-shaped groove 509 protects and prevents slippage of the power adapter power cord.

[0028] It should be noted that this utility model is a power adapter manufacturing and processing equipment. When cutting the power adapter power cord, the power adapter power cord is passed through slot 2 and then placed sequentially on the arc-shaped slots 509 opened on the two lower clamping plates 515. The servo motor 501 is started by controlling the PLC controller, so that the rotating part of the servo motor 501 drives the bidirectional threaded rod 502 to rotate on the bearing 503. This causes the rectangular slider 506, which is threaded on the outer surface of the bidirectional threaded rod 502, to slide in the rectangular slide groove 504. This also causes the first mounting seat 514, which is fixedly installed on the lower surface of the rectangular slider 506, to move, so that the upper end of the movable rod 511 rotates on the first mounting seat 514. The lower end of the movable rod 511 rotates on the second mounting base 507, causing the second mounting base 507 to move downwards. This causes the outer surface of the upper clamping plate 508 to move downwards within the second trapezoidal slider 512, which is fixedly installed at the front and rear ends. This allows the upper clamping plate 508 to move downwards stably. The arc-shaped groove 509 on the upper surface of the lower clamping plate 515 and the lower surface of the upper clamping plate 508 clamps the power adapter power cord. Then, the connecting rod 303 is held to move the cutting blade 402 at the lower end of the fixed plate 302 to the desired cutting position. The electric telescopic rod 4 is then activated to move the cutting blade 402, which is fixedly installed on the lower surface of the connecting plate 401, downwards for cutting.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A power adapter manufacturing and processing equipment, characterized in that, The fixture includes a fixed frame (1), with a groove (2) on each of the two ends near the lower end. A trapezoidal slide groove (3) is provided on the upper surface of the fixture (1) near the front and rear ends. A trapezoidal slider (301) is slidably installed in the trapezoidal slide groove (3). A fixed plate (302) is fixedly installed on the lower surface of the trapezoidal slider (301). A connecting rod (303) is fixedly installed in the middle of the front surface of the fixed plate (302). An electric telescopic rod (4) is fixedly installed in the middle of the lower surface of the fixed plate (302). A connecting plate (401) is fixedly connected to the output end of the electric telescopic rod (4). A cutting blade (402) is fixedly installed on the lower surface of the connecting plate (401). A fixing structure (5) is provided at both ends inside the fixture (1).

2. The power adapter manufacturing equipment according to claim 1, characterized in that: The fixed structure (5) includes a servo motor (501), a bidirectional threaded rod (502), a bearing (503), a rectangular slide groove (504), a rectangular slot (505), a rectangular slider (506), a second mounting base (507), an upper clamping plate (508), an arc-shaped groove (509), a silicone pad (510), a movable rod (511), a second trapezoidal slider (512), a second trapezoidal slide groove (513), a first mounting base (514), and a lower clamping plate (515).

3. The power adapter manufacturing equipment according to claim 2, characterized in that: A servo motor (501) is fixedly installed on the other end surface of the fixed frame (1) near the upper end. A bidirectional threaded rod (502) is fixedly connected to the rotating part of the servo motor (501). Rectangular sliding grooves (504) are opened at both ends of the upper surface inside the fixed frame (1).

4. The power adapter manufacturing equipment according to claim 3, characterized in that: The fixed frame (1) has a rectangular groove (505) inside. A bearing (503) is fixedly installed on the outer end surface of the rectangular groove (504). A bidirectional threaded rod (502) is installed on the bearing (503). A rectangular slider (506) is threaded on the outer surface of the bidirectional threaded rod (502).

5. The power adapter manufacturing equipment according to claim 4, characterized in that: A first mounting base (514) is fixedly installed on the lower surface of the rectangular slider (506), and a movable rod (511) is movably installed on the first mounting base (514). A second mounting base (507) is fixedly installed on the upper surface of the upper clamping plate (508).

6. The power adapter manufacturing equipment according to claim 5, characterized in that: A movable rod (511) is movably installed on the second mounting base (507). A second trapezoidal slider (512) is fixedly installed on the other end surface of the upper clamping plate (508) near the front and rear ends. A second trapezoidal groove (513) is opened on both ends of the fixed frame (1) near the front and rear ends.

7. The power adapter manufacturing equipment according to claim 6, characterized in that: A second trapezoidal slider (512) is slidably installed in the second trapezoidal slide groove (513). A lower clamping plate (515) is fixedly installed at the lower end of both ends of the inner surface of the fixing frame (1). An arc-shaped groove (509) is opened on the upper surface of the lower clamping plate (515) and the lower surface of the upper clamping plate (508). A silicone pad (510) is installed in the arc-shaped groove (509).

Citation Information

Patent Citations

  • Cutting device for power adapter machining

    CN221581884U