Automatic electrode tube replacing equipment for electric spark perforation
By designing an automatic electrode tube changing device for EDM drilling, the problems of inconvenient copper tube locking and low automation were solved, realizing automated copper tube conveying and locking, and improving processing efficiency and equipment reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENZHOU JUMENG CNC MACHINE TOOL CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-08
AI Technical Summary
Existing EDM drilling machines suffer from problems such as inconvenient copper tube locking and low automation when processing small and medium-sized punch dies.
An automatic electrode tube changing device for EDM drilling was designed, comprising a spindle lifting mechanism, a copper tube dispensing mechanism, a copper tube rotating mechanism, a copper tube locking mechanism, a copper tube clamping mechanism, a water injection sealing mechanism, and a translational waste collection mechanism. The automated conveying and locking of copper tubes is achieved through the coordinated operation of these mechanisms.
It enables automated feeding and locking of copper tubes, improves processing efficiency, prevents water leakage, adapts to the adjustment of copper tubes of different diameters, and enhances the automation level and reliability of the equipment.
Smart Images

Figure CN224209232U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated electrical discharge drilling equipment, and in particular to an automatic electrode tube changing device for electrical discharge drilling. Background Technology
[0002] An electrical discharge machining (EDM) drilling machine is a machine tool that uses the principle of electrical discharge machining to process holes smaller than 5mm. It is used to process small and medium-sized punches and dies. Its processing characteristics are that it is not limited by the hardness of the metal material. The die can be quenched first and then processed with the machine to obtain the required hole shape, so as to ensure quality and improve service life. Its structure requires a locking mechanism for locking the copper tube. Summary of the Invention
[0003] In order to overcome the shortcomings of the existing technology, one of the objectives of this utility model is to provide an automatic electrode tube changing device for electrical discharge drilling.
[0004] One of the objectives of this utility model is achieved through the following technical solution:
[0005] An automatic electrode tube changing device for EDM drilling includes a spindle lifting mechanism, a copper tube dispensing mechanism on the left side of the spindle lifting mechanism, a copper tube roller feeding mechanism at the bottom of the copper tube dispensing mechanism, a water injection sealing mechanism at the bottom of the copper tube roller feeding mechanism, a copper tube rotating mechanism at the bottom of the water injection sealing mechanism, a copper tube locking mechanism at the bottom of the copper tube rotating mechanism, a copper tube clamping mechanism at the bottom of the copper tube locking mechanism, and a translational waste collection mechanism on the right side of the spindle lifting mechanism.
[0006] Furthermore, the copper tube dispensing mechanism includes a copper tube hopper, and the main shaft lifting mechanism has a long groove on its side. The copper tube hopper is movably connected to the long groove. A hopper fixing seat is fixedly connected to the front of the copper tube hopper. A copper tube dispensing cylinder is provided below the hopper fixing seat. A dispensing cylinder spring is fixedly connected between the hopper fixing seat and the copper tube dispensing cylinder. A dispensing cylinder mounting block is fixedly connected to the copper tube dispensing cylinder. A dipping block fixing block is fixedly connected to the side wall of the copper tube hopper. A copper tube dispensing dipping block is fixedly connected to the bottom of the copper tube hopper.
[0007] Furthermore, the copper tube rotating mechanism includes a shaft bearing mounting seat B, a guide rod cylinder mounting seat on the left side of the shaft bearing mounting seat B, two guide rod cylinders on the shaft bearing mounting seat B, a cylinder connecting plate connected to the bottom of the shaft bearing mounting seat B, a rotary lifting sliding bearing movably connected to the bottom of the cylinder connecting plate, a steel tube shaft movably connected to the rotary lifting sliding bearing, and the left side of the shaft bearing mounting seat B is fixedly connected to the guide rod cylinder mounting seat.
[0008] Preferably, the copper pipe locking mechanism includes a locking nozzle lifting sleeve, which is movably sleeved on the outside of a steel pipe shaft. A manual grip wheel is sleeved on the steel pipe shaft. A water-stop plug is sleeved on the bottom of the steel pipe shaft, and a locking nozzle spring seat is installed on the outside of the water-stop plug. The locking nozzle spring seat is respectively provided with a locking nozzle compression spring and a locking nozzle clamping sleeve. A locking nozzle clamping block and a locking nozzle are fixedly connected below the locking nozzle clamping sleeve. A retractable spring is installed on the locking nozzle clamping block, and a locking nozzle clamping block is fixedly connected to one side of the retractable spring. The shaft bearing is... One of the guide rod cylinders is fixed to the bottom right side of the mounting base B, and the other guide rod cylinder is fixed to the left side of the rotating shaft bearing mounting base B. The locking spring seat is used for vertical movement, and the retractable spring is used for horizontal movement. When locked, both the locking spring seat and the retractable spring are in a compressed state, and the pipeline is locked. When unlocked, the guide rod cylinder works, driving the lower part to move downward. At this time, the locking spring seat is in a stretched state, and when the retractable spring is outside the lifting sleeve, it will rebound, pushing out the locking clamp block, so that the pipeline is unobstructed.
[0009] Furthermore, the copper tube clamping mechanism includes a protective tube support guide sleeve and a gripper cylinder mounting plate. A copper tube pulling cylinder mounting seat R is connected below the gripper cylinder mounting plate. Long-stroke gripper cylinder copper tube support and pulling mechanisms are connected to the front side of the copper tube pulling cylinder mounting seat R near the left and right sides, respectively. The protective tube support guide sleeve is connected to the middle of the front side of the copper tube pulling cylinder mounting seat R. A first copper tube detection sensor is provided on the left side of the protective tube support guide sleeve. A protective tube sleeve bracket L is provided on the front side of the long-stroke gripper cylinder copper tube support and pulling mechanism on the right side. A protective tube sleeve bracket R is provided on the front side of the long-stroke gripper cylinder copper tube support and pulling mechanism on the left side. A first sensor mounting seat is provided below the protective tube sleeve bracket R, and the first copper tube detection sensor is mounted on the first sensor mounting seat. A copper tube clamp cylinder is provided below the protective tube sleeve bracket R, and two copper tube clamps are connected to the right side of the copper tube clamp cylinder.
[0010] Furthermore, the water injection sealing mechanism includes a sealing plug sealing ring, a water injection sealing plug, and a top plate sealing ring. The top of the water injection sealing plug is fitted together with the top plate sealing ring, and the bottom of the water injection sealing plug is combined with the sealing plug sealing ring. A first sliding cylinder is installed on the side of the water injection mounting base. An installation groove is opened on the top of the water injection mounting base. The sealing plug sealing ring, the sealing top plate, the top plate sealing ring, and the third compression spring are installed in the installation groove. A sealing top plate and a copper tube dropping guide plate are installed on the top of the water injection mounting base.
[0011] Furthermore, the translational waste collection mechanism includes a mechanism mounting base plate. A Y-axis protective cover, an X-axis protective cover, and a duplicate waste box are mounted on the side wall of the mechanism mounting base plate. A reinforcing rib plate is mounted on the inner side of the mechanism mounting base plate. A material box hanging plate is mounted on one side of the duplicate waste box. A translational cylinder, a waste copper pipe clamping cylinder, and a protective cover support block are mounted on the inner side of the X-axis protective cover. An X-axis cylinder translational connecting plate is mounted on one side of the translational cylinder. A clamping cylinder adjusting plate is mounted on the X-axis cylinder translational connecting plate. A copper pipe blowing block and a waste copper pipe clamp are mounted on one side of the waste copper pipe clamping cylinder. An X-axis cylinder mounting plate is mounted at the bottom of the translational cylinder. A Y-axis translational cylinder mounting plate is mounted on one side of the Y-axis protective cover. A Y-cylinder mounting plate is mounted on the Y-axis translational cylinder mounting plate.
[0012] Furthermore, the copper tube roller feeding mechanism includes a motor mounting plate, a bearing mounting seat on the front side of the motor mounting plate, a support plate on the left side of the motor mounting plate, a motor on the rear side of the motor mounting plate, a coupling on the motor shaft, two gears on the front side of the coupling, a pressure roller bearing fixing seat on the bearing mounting seat, bearings inserted into both the pressure roller bearing fixing seat and the bearing mounting seat, three bearings on the bearing mounting seat, bearing spacers sleeved on the outer edge of the bearings, and a first rotating shaft, a second rotating shaft, and two third rotating shafts respectively passing through the inner cavities of the four bearings. The outer edges of the second and third rotating shafts are fitted with pulleys and conveyor wheel spacers. A belt is provided between the two pulleys arranged vertically. A pressure wheel swing mounting shaft is provided on the left side of one of the pulleys. The two gears mesh with each other. The coupling is connected to the adjacent third rotating shaft. A pressure wheel pulley swing block is installed at the left end of the pressure wheel swing mounting shaft. A limit cylinder mounting seat and a swing compression spring are installed on one side of the bearing mounting seat. A copper tube detection sensor is provided on one side of the bearing mounting seat. A copper tube dropping block is provided below the copper tube detection sensor. Copper tube conveyor wheels are installed near the front end of the outer edges of the first and second rotating shafts.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model relates to an automatic electrode changing device for EDM drilling, which uses a locking spring seat for vertical movement and a retractable spring for horizontal movement. When locked, both the locking spring seat and the retractable spring are in a compressed state, and the pipe is locked. When unlocked, the guide rod cylinder works to drive the lower part to move downward. At this time, the locking spring seat is in a stretched state, and when the retractable spring is outside the lifting sleeve, it will rebound and push out the locking clamp block, so that the pipe is unobstructed.
[0015] 2. This utility model provides an automatic electrode changing device for electric spark drilling, which uses a sleeve, a sensor and a clamp to support and pull copper tubes, achieving complete automation. It also achieves automated transportation by setting up a support and pulling mechanism.
[0016] 3. The present invention provides an automatic electrode tube changing device for electric spark drilling. In this solution, the water stop plug is installed under the movable top plate during actual application. The sealing plug sealing ring is used for perimeter waterproofing to prevent water from leaving through the gaps around the water stop plug. The top plate sealing ring is used for top waterproofing. At the same time, due to the setting of the mounting groove structure, the top plate sealing ring is not easy to fall off when the top plate moves, and will not affect the waterproofing requirements.
[0017] 4. This utility model provides an automatic electrode tube changing device for electric spark drilling, which adds a belt. By adding a belt, it is possible to prevent the two gears on the gear side of the power mechanism from colliding or failing to connect properly when transporting copper tubes of different diameters for changing and adjustment. Attached Figure Description
[0018] Figure 1 This is a perspective view of the present utility model;
[0019] Figure 2 This is a perspective view of the copper tube dispensing mechanism of this utility model.
[0020] Figure 3 This is a perspective view of the copper tube rotating mechanism and the copper tube locking mechanism of this utility model.
[0021] Figure 4 This is an exploded view of the copper tube rotating mechanism and the copper tube locking mechanism of this utility model.
[0022] Figure 5 This is a schematic diagram of the structure of the locking nozzle clamping sleeve of this utility model;
[0023] Figure 6 This is a perspective view of the copper tube clamping mechanism of this utility model.
[0024] Figure 7 An exploded view of the copper tube clamping mechanism of this utility model.
[0025] Figure 8 This is a perspective view of the copper tube clamp cylinder component of this utility model;
[0026] Figure 9 This is a perspective view of the water injection sealing mechanism of this utility model component;
[0027] Figure 10 This is an exploded view of the water injection sealing mechanism of this utility model component;
[0028] Figure 11This is a cross-sectional view of the water injection sealing mechanism of this utility model.
[0029] Figure 12 This is a perspective view of the component translational waste collection mechanism of this utility model;
[0030] Figure 13 This is an exploded view of the component translational waste collection mechanism of this utility model;
[0031] Figure 14 This is a perspective view of the copper tube roller feeding mechanism of this utility model.
[0032] Figure 15 This is an exploded view of the copper tube roller feeding mechanism of this utility model.
[0033] The diagram labels are as follows: 1. Main shaft lifting mechanism; 2. Copper tube dispensing mechanism; 201. Copper tube dispensing cylinder; 202. Hopper fixing seat; 203. Copper tube hopper; 204. Dividing inclined block fixing block; 205. Dispensing cylinder mounting block; 206. Copper tube dispensing inclined block; 207. Dispensing cylinder spring; 3. Copper tube rotating mechanism; 301. Cylinder connecting plate; 302. Steel tube rotating shaft; 303. Rotating shaft bearing mounting seat B; 304. Guide rod cylinder mounting seat; 305. Rotation lifting sliding bearing; 306. Guide rod cylinder; 4. Copper tube locking mechanism; 401. Locking nozzle compression spring; 402. Locking nozzle; 403. Locking nozzle clamping sleeve; 404. Locking nozzle spring seat; 405. Water stop 406. Locking nozzle lifting sleeve; 407. Manual handwheel; 408. Locking nozzle clamp; 409. Retracting spring; 5. Copper tube clamping mechanism; 501. Electrode protection tube support guide sleeve; 502. Copper tube clamp; 503. Copper tube clamp cylinder; 504. Long stroke gripper cylinder copper tube support and pulling mechanism; 505. First copper tube detection sensor; 506. Protective sleeve bracket L; 507. Copper tube pulling cylinder mounting seat; 508. Protective sleeve bracket R; 509. First sensor mounting seat; 510. Gripper cylinder mounting plate; 6. Water injection sealing mechanism; 601. Water injection mounting seat; 602. First slide cylinder; 603. Water injection sealing plug; 604. Sealing top plate; 605 606. Top plate sealing ring; 607. Sealing plug sealing ring; 608. Third compression spring; 609. Copper tube unloading guide plate; 7000. Translational waste collection mechanism; 701. Cylinder for clamping waste copper tubes; 702. Scrap box for duplicate parts; 703. Mechanism mounting base plate; 704. X-axis cylinder mounting plate; 705. Y-axis cylinder mounting plate; 706. Material box hanging plate; 707. X-axis cylinder translation connecting plate; 708. Reinforcing rib plate; 709. Clamp cylinder adjusting plate; 710. Scrap copper tube clamp; 711. Y-axis translation cylinder mounting plate; 712. Y-axis protective cover; 713. X-axis protective cover; 714. Protective cover support block; 715. Copper tube air blowing block; 716. Translation cylinder; 8. Copper Tube roller feeding mechanism; 801, bearing mounting seat; 802, copper tube conveying wheel; 803, pressure roller bearing fixing seat; 804, support plate; 805, motor mounting plate; 806, coupling; 807, pressure roller pulley swing block; 808, pressure roller swing mounting shaft; 809, gear; 810, first rotating shaft; 811, bearing; 812, bearing spacer; 813, conveyor wheel spacer; 814, second rotating shaft; 815, swing compression spring; 816, limit cylinder mounting seat; 817, copper tube dropping block; 818, swing block limit cylinder; 819, motor; 820, pulley; 821, third rotating shaft; 822, belt; 818, copper tube detection sensor. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] Please see Figure 1-15 This utility model provides a technical solution: an automatic electrode tube changing device for electric spark drilling, including a main shaft lifting mechanism 1, a copper tube dispensing mechanism 2 on the left side of the main shaft lifting mechanism 1, a copper tube roller feeding mechanism 8 at the bottom of the copper tube dispensing mechanism 2, a water injection sealing mechanism 6 at the bottom of the copper tube roller feeding mechanism 8, a copper tube rotating mechanism 3 at the bottom of the water injection sealing mechanism 6, a copper tube locking mechanism 4 at the bottom of the copper tube rotating mechanism 3, a copper tube clamping mechanism 5 at the bottom of the copper tube locking mechanism 4, and a translational waste collection mechanism 7 on the right side of the main shaft lifting mechanism 1.
[0036] The copper tube dispensing mechanism 2 includes a copper tube hopper 203. A long groove is formed on the side of the main shaft lifting mechanism 1. The copper tube hopper 203 is movably connected to the long groove. A hopper fixing seat 202 is fixedly connected to the front of the copper tube hopper 203. A copper tube dispensing cylinder 201 is located below the hopper fixing seat 202. A dispensing cylinder spring 207 is fixedly connected between the hopper fixing seat 202 and the copper tube dispensing cylinder 201. A dispensing cylinder mounting block 205 is fixedly connected to the copper tube dispensing cylinder 201. A dipping block fixing block 204 is fixedly connected to the side wall of the copper tube hopper 203. A copper tube dispensing dipping block 206 is fixedly connected to the bottom of the copper tube hopper 203. Because the copper tube hopper 203 is inclined, and the opening on the copper tube dispensing dipping block 206 is also inclined, the material is propelled by the copper tube dispensing cylinder 201 and then falls through the dipping dipping block 206.
[0037] The copper tube rotating mechanism 3 includes a shaft bearing mounting seat B303. A guide rod cylinder mounting seat 304 is located on the left side of the shaft bearing mounting seat B303. Two guide rod cylinders 306 are located on the shaft bearing mounting seat B303. A cylinder connecting plate 301 is connected to the bottom of the shaft bearing mounting seat B303. A rotary lifting sliding bearing 305 is movably connected to the bottom of the cylinder connecting plate 301. A steel tube rotating shaft 302 is movably connected to the rotary lifting sliding bearing 305. The left side of the shaft bearing mounting seat B303 is fixedly connected to the guide rod cylinder mounting seat 304. The copper tube locking mechanism 4 includes a locking nozzle lifting sleeve 406, which is movably sleeved on the steel tube rotating shaft 302. 2. On the outer side, a manual grip wheel 407 is fitted on the steel pipe shaft 302. A water stop plug 405 is fitted on the bottom of the steel pipe shaft 302, and a locking spring seat 404 is installed on the outer side of the water stop plug 405. The locking spring seat 404 is equipped with a locking spring 401 and a locking clamping sleeve 403. A locking clamp block 408 and a locking mouth 402 are fixedly connected below the locking clamping sleeve 403. A retractable spring 409 is installed on the locking clamp block 408. The locking clamp block 408 is fixedly connected to one side of the retractable spring 409. One of the guide rod cylinders 306 is fixed at the bottom right side of the shaft bearing mounting seat B303, and the other guide rod cylinder 306 is fixed at the left side of the shaft bearing mounting seat B303.
[0038] The mechanism has a pipe in the middle for placing copper pipes. The locking spring seat 404 is used for vertical movement, and the retracting spring 409 is used for horizontal movement. When locked, both the locking spring seat 404 and the retracting spring 409 are in a compressed state, and the pipe is locked. When unlocked, the guide rod cylinder 306 works to drive the lower part to move downward. At this time, the locking spring seat 404 is in a stretched state, and the retracting spring 409, when located outside the lifting sleeve, will rebound and push out the locking clamp block 408, so that the pipe is unobstructed.
[0039] The copper tube clamping mechanism 5 includes a protective electrode tube support guide sleeve 501 and a gripper cylinder mounting plate 510. A copper tube pulling cylinder mounting seat R507 is connected below the gripper cylinder mounting plate 510. Long-stroke gripper cylinder copper tube support and pulling mechanisms 504 are connected to the front side of the copper tube pulling cylinder mounting seat R507 near the left and right sides, respectively. The protective electrode tube support guide sleeve 501 is connected to the middle of the front side of the copper tube pulling cylinder mounting seat R507. A first copper tube detection sensor 505 is located on the left side of the protective electrode tube support guide sleeve 501, and a long-stroke gripper cylinder copper tube support and pulling mechanism 504 is located on the right side. A protective sleeve bracket L506 is provided on the front side of the stroke gripper cylinder copper tube support and pulling mechanism 504. A protective sleeve bracket R508 is provided on the front side of the long stroke gripper cylinder copper tube support and pulling mechanism 504 located on the left side. A first sensor mounting base 509 is provided below the protective sleeve bracket R508, and a first copper tube detection sensor 505 is mounted on the first sensor mounting base 509. A copper tube clamp cylinder 503 is provided below the protective sleeve bracket R508, and two copper tube clamps 502 are connected to the right side of the copper tube clamp cylinder 503.
[0040] When in use, the copper tube is first clamped in the guide sleeve 501 of the electrode protection tube support. After the first copper tube detection sensor 505 detects the presence of the copper tube, the copper tube clamp 502 will pull the material. The support and pulling mechanism of this technical solution completes the support and pulling of the copper tube through the cooperation of the sleeve, sensor and clamp, realizing complete automation. Automated transportation is achieved by setting up a support and pulling mechanism.
[0041] The water-filling sealing mechanism 6 includes a sealing plug and sealing ring 606, a water-filling sealing plug 603, and a top plate sealing ring 605. The top of the water-filling sealing plug 603 is fitted together with the top plate sealing ring 605, and the bottom of the water-filling sealing plug 603 is combined with the sealing plug and sealing ring 606. A first sliding cylinder 602 is installed on the side of the water-filling mounting base 601. An installation groove is opened on the top of the water-filling mounting base 601. The sealing plug and sealing ring 606, the sealing top plate 604, the top plate sealing ring 605, and the third compression spring 607 are installed in the installation groove. The sealing top plate 604 and the copper tube drop guide plate 608 are installed on the top of the water-filling mounting base 601. In actual application, the water-stop plug body is installed under the movable top plate. The sealing plug and sealing ring 606 is used for perimeter waterproofing to prevent water from leaving from the perimeter gaps of the water-stop plug body. The top plate sealing ring 605 is used for top waterproofing. At the same time, due to the setting of the installation groove structure, the top plate sealing ring 605 is not easy to fall off when the top plate moves, and will not affect the waterproofing requirements.
[0042] The translational waste collection mechanism 7 includes a mechanism mounting base plate 703. A Y-axis protective cover 712, an X-axis protective cover 713, and a duplicate waste box 702 are mounted on the side wall of the mechanism mounting base plate 703. A reinforcing rib plate 708 is mounted on the inner side of the mechanism mounting base plate 703. A box hanging plate 706 is mounted on one side of the duplicate waste box 702. A translational cylinder 716, a waste copper pipe clamping cylinder 701, and a protective cover support block 714 are mounted on the inner side of the X-axis protective cover 713. The translational cylinder 716... An X-axis cylinder translation connecting plate 707 is installed on one side, and a clamp cylinder adjusting plate 709 is installed on the X-axis cylinder translation connecting plate 707. A copper pipe blowing block 715 and a waste copper pipe clamp 710 are installed on one side of the clamp cylinder 701 for clamping waste copper pipes. An X-axis cylinder mounting plate 704 is installed at the bottom of the translation cylinder 716. A Y-axis translation cylinder mounting plate 711 is installed on one side of the Y-axis protective cover 712, and a Y-axis cylinder mounting plate 705 is installed on the Y-axis translation cylinder mounting plate 711.
[0043] The copper tube roller feeding mechanism 8 includes a motor mounting plate 805. A bearing mounting seat 801 is located on the front side of the motor mounting plate 805. A support plate 804 is mounted on the left side of the motor mounting plate 805. A motor 819 is mounted on the rear side of the motor mounting plate 805. A coupling 806 is mounted on the motor shaft of the motor 819. Two gears 809 are located on the front side of the coupling 806. A pressure roller bearing fixing seat 803 is mounted on the bearing mounting seat 801. Bearings 811 are inserted into both the pressure roller bearing fixing seat 803 and the bearing mounting seat 801. There are three bearings 811 on the bearing mounting seat 801. Bearing spacers 812 are fitted onto the outer edges of the bearings 811. A first rotating shaft 810, a second rotating shaft 814, and two third rotating shafts 821 respectively pass through the inner cavities of the four bearings 811. The outer edges of the rotating shaft 814 and the third rotating shaft 821 are fitted with pulleys 820 and conveyor wheel spacers 813. A belt 822 is provided between the two pulleys 820 arranged vertically. A pressure wheel swing mounting shaft 808 is provided on the left side of one of the pulleys 820. Two gears 809 mesh with each other. A coupling 806 is connected to the adjacent third rotating shaft 821. A pressure wheel pulley swing block 807 is installed on the left end of the pressure wheel swing mounting shaft 808. A limit cylinder mounting seat 816 and a swing compression spring 815 are installed on one side of the bearing mounting seat 801. A copper tube detection sensor 818 is provided on one side of the bearing mounting seat 801. A copper tube dropping block 817 is provided below the copper tube detection sensor 818. Copper tube conveyor wheels 802 are installed on the outer edges of the first rotating shaft 810 and the second rotating shaft 814 near the front end.
[0044] The motor 19 drives the gear 9 to rotate, and then the swing block limit cylinder 18 pushes to realize the material falling of the copper tube dropping guide block 17. When the swing block limit cylinder 18 is closed, the copper tube conveying wheel 2 moves relative to each other and merges. The copper tube conveying wheel 2 is opened by rotating the pressure wheel bearing fixing seat 3, thereby realizing the adjustment of the copper tube conveying wheel 2.
[0045] A belt has been added to prevent gear collisions or poor engagement of the power mechanism gears when transporting copper tubes of different diameters for replacement and adjustment. The clamping range has been expanded from 0-0.8mm to 0-3mm.
[0046] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0047] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0048] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0049] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0050] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0051] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. An automatic electrode tube changing device for electrical discharge machining (EDM) drilling, comprising a spindle lifting mechanism (1), characterized in that: The main shaft lifting mechanism (1) is provided with a copper tube distribution mechanism (2) on the left side, a copper tube roller feeding mechanism (8) is provided at the bottom of the copper tube distribution mechanism (2), a water injection sealing mechanism (6) is provided at the bottom of the copper tube roller feeding mechanism (8), a copper tube rotating mechanism (3) is provided at the bottom of the water injection sealing mechanism (6), a copper tube locking mechanism (4) is provided at the bottom of the copper tube rotating mechanism (3), a copper tube clamping mechanism (5) is provided at the bottom of the copper tube clamping mechanism (4), and a translation waste collection mechanism (7) is provided on the right side of the main shaft lifting mechanism (1).
2. The automatic electrode changing device for EDM perforation as described in claim 1, characterized in that: The copper tube dispensing mechanism (2) includes a copper tube hopper (203). The main shaft lifting mechanism (1) has a long groove on its side. The copper tube hopper (203) is movably connected to the long groove. A hopper fixing seat (202) is fixedly connected to the front of the copper tube hopper (203). A copper tube dispensing cylinder (201) is provided below the hopper fixing seat (202). A dispensing cylinder spring (207) is fixedly connected between the hopper fixing seat (202) and the copper tube dispensing cylinder (201). A dispensing cylinder mounting block (205) is fixedly connected to the copper tube dispensing cylinder (201). A dispensing inclined block fixing block (204) is fixedly connected to the side wall of the copper tube hopper (203). A copper tube dispensing inclined block (206) is fixedly connected to the bottom of the copper tube hopper (203).
3. The automatic electrode changing device for EDM drilling as described in claim 1, characterized in that: The copper tube rotating mechanism (3) includes a shaft bearing mounting seat B (303), a guide rod cylinder mounting seat (304) is provided on the left side of the shaft bearing mounting seat B (303), the shaft bearing mounting seat B (303) is provided with two guide rod cylinders (306), a cylinder connecting plate (301) is connected to the bottom of the shaft bearing mounting seat B (303), a rotary lifting sliding bearing (305) is movably connected to the bottom of the cylinder connecting plate (301), a steel pipe shaft (302) is movably connected to the rotary lifting sliding bearing (305), and the left side of the shaft bearing mounting seat B (303) is fixedly connected to the guide rod cylinder mounting seat (304).
4. The automatic electrode changing device for EDM drilling as described in claim 3, characterized in that: The copper pipe locking mechanism (4) includes a locking nozzle lifting sleeve (406), which is movably sleeved on the outside of the steel pipe shaft (302). A manual grip wheel (407) is sleeved on the steel pipe shaft (302). A water stop plug (405) is sleeved on the bottom of the steel pipe shaft (302), and a locking nozzle spring seat (404) is installed on the outside of the water stop plug (405). The locking nozzle spring seat (404) is provided with a locking nozzle compression spring (401) and a locking nozzle clamping sleeve (403). A locking nozzle clamping block (408) and a locking nozzle (402) are fixedly connected below the locking nozzle clamping sleeve (403). A retractable spring (409) is installed on the locking nozzle clamping block (408), and a retractable spring (409) is fixedly connected to one side of the retractable spring (409). The locking mouth clamp (408) has one guide rod cylinder (306) fixed at the bottom right side of the shaft bearing mounting seat B (303), and another guide rod cylinder (306) fixed at the left side of the shaft bearing mounting seat B (303). The locking mouth spring seat (404) is used to move in the vertical direction, and the retractable spring (409) is used to move in the horizontal direction. When locked, both the locking mouth spring seat (404) and the retractable spring (409) are in a compressed state, and the pipeline is locked. When unlocked, the guide rod cylinder (306) works to drive the lower part to move downward. At this time, the locking mouth spring seat (404) is in a stretched state, and the retractable spring (409) will rebound when it is located outside the lifting sleeve, pushing out the locking mouth clamp (408) and making the pipeline unobstructed.
5. The automatic electrode changing device for EDM drilling as described in claim 1, characterized in that: The copper tube clamping mechanism (5) includes a protective electrode tube support guide sleeve (501) and a gripper cylinder mounting plate (510). A copper tube pulling cylinder mounting seat R (507) is connected below the gripper cylinder mounting plate (510). Long-stroke gripper cylinder copper tube support and pulling mechanisms (504) are connected to the front side of the copper tube pulling cylinder mounting seat R (507) near the left and right sides, respectively. The protective electrode tube support guide sleeve (501) is connected to the middle of the front side of the copper tube pulling cylinder mounting seat R (507). A first copper tube detection sensor (505) is provided on the left side of the protective electrode tube support guide sleeve (501), and the sensor located on the right side... A protective sleeve bracket L (506) is provided on the front side of the long-stroke gripper cylinder copper tube support and pulling mechanism (504). A protective sleeve bracket R (508) is provided on the front side of the long-stroke gripper cylinder copper tube support and pulling mechanism (504) located on the left side. A first sensor mounting base (509) is provided below the protective sleeve bracket R (508), and a first copper tube detection sensor (505) is mounted on the first sensor mounting base (509). A copper tube clamp cylinder (503) is provided below the protective sleeve bracket R (508), and two copper tube clamps (502) are connected to the right side of the copper tube clamp cylinder (503).
6. The automatic electrode changing device for EDM drilling as described in claim 1, characterized in that: The water injection sealing mechanism (6) includes a sealing plug sealing ring (606), a water injection sealing plug (603), a water injection mounting base (601), and a top plate sealing ring (605). The top of the water injection sealing plug (603) is fitted together with the top plate sealing ring (605), and the bottom of the water injection sealing plug (603) is combined with the sealing plug sealing ring (606). A first sliding cylinder (602) is installed on the side of the water injection mounting base (601). An installation groove is opened on the top of the water injection mounting base (601). The sealing plug sealing ring (606), the sealing top plate (604), the top plate sealing ring (605), and a third compression spring (607) are installed in the installation groove. The sealing top plate (604) and the copper tube dropping guide plate (608) are installed on the top of the water injection mounting base (601).
7. The automatic electrode changing device for EDM drilling as described in claim 1, characterized in that: The translational waste collection mechanism (7) includes a mechanism mounting base plate (703). A Y-axis protective cover (712), an X-axis protective cover (713), and a duplicate waste box (702) are mounted on the side wall of the mechanism mounting base plate (703). A reinforcing rib plate (708) is mounted on the inner side of the mechanism mounting base plate (703). A material box hanging plate (706) is mounted on one side of the duplicate waste box (702). A translational cylinder (716), a waste copper pipe clamping cylinder (701), and a protective cover support block (714) are mounted on the inner side of the X-axis protective cover (713). The translational cylinder (716)... 16) is equipped with an X-axis cylinder translation connecting plate (707) on one side, and a clamp cylinder adjusting plate (709) is installed on the X-axis cylinder translation connecting plate (707). A copper pipe blowing block (715) and a waste copper pipe clamp (710) are installed on one side of the clamp cylinder (701). An X-axis cylinder mounting plate (704) is installed at the bottom of the translation cylinder (716). A Y-axis translation cylinder mounting plate (711) is installed on one side of the Y-axis protective cover (712). A Y-axis cylinder mounting plate (705) is installed on the Y-axis translation cylinder mounting plate (711).
8. The automatic electrode changing device for EDM drilling as described in claim 1, characterized in that: The copper tube roller feeding mechanism (8) includes a motor mounting plate (805), a bearing mounting seat (801) on the front side of the motor mounting plate (805), a support plate (804) on the left side of the motor mounting plate (805), a motor (819) on the rear side of the motor mounting plate (805), a coupling (806) on the motor shaft of the motor (819), two gears (809) on the front side of the coupling (806), and the bearing mounting seat (801) A pressure roller bearing fixing seat (803) is installed on the bearing mounting seat (801). Bearings (811) are inserted into both the pressure roller bearing fixing seat (803) and the bearing mounting seat (801). There are three bearings (811) on the bearing mounting seat (801). Bearing spacers (812) are sleeved on the outer edge of each bearing (811). The inner cavities of the four bearings (811) are respectively provided with a first rotating shaft (810), a second rotating shaft (814), and two third rotating shafts (821). The first rotating shaft (810) 810), the outer edges of the second shaft (814) and the third shaft (821) are fitted with pulleys (820) and conveyor wheel spacers (813). A belt (822) is provided between the two pulleys (820) arranged vertically. A pressure wheel swing mounting shaft (808) is provided on the left side of one of the pulleys (820). Two gears (809) mesh with each other. The coupling (806) is connected to the adjacent third shaft (821). The pressure wheel swing mounting shaft (808) 8) is equipped with a pressure roller pulley swing block (807) on the left end. A limit cylinder mounting seat (816) and a swing compression spring (815) are installed on one side of the bearing mounting seat (801). A copper tube detection sensor (818) is provided on one side of the bearing mounting seat (801). A copper tube dropping block (817) is provided below the copper tube detection sensor (818). Copper tube conveying wheels (802) are installed on the outer edges of the first rotating shaft (810) and the second rotating shaft (814) near the front end.