Cleaning device based on hanging rail type inspection robot
By using a high-pressure nozzle and gear plate structure in the cleaning device of the rail-mounted inspection robot, automated air blowing cleaning of the monitoring end is achieved, which solves the problem of dust accumulation affecting image acquisition and improves cleaning efficiency and the degree of cleaning automation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG YUDEAN BOHE COAL POWER CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-08
AI Technical Summary
During operation, existing rail-mounted inspection robots are prone to dust accumulation at the monitoring end, which affects the clarity of image acquisition. Furthermore, the existing cleaning methods rely on manual operation, which is time-consuming and labor-intensive.
Design a cleaning device based on a rail-mounted inspection robot. The device uses a high-pressure nozzle of an air gun to clean the monitoring end when the robot returns to charge. The reciprocating motion of the high-pressure nozzle of the air gun is realized by combining a gear plate and a guide plate structure, thereby expanding the cleaning area.
Automated cleaning is effective, improves image acquisition clarity, reduces manual cleaning costs and workload, and increases cleaning efficiency.
Smart Images

Figure CN224209991U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, specifically a cleaning device based on a rail-mounted inspection robot. Background Technology
[0002] A rail-mounted inspection robot is an intelligent device installed on a specific track, mainly used for autonomous inspection and monitoring of various facilities and environments on a fixed track. Currently, during the operation of rail-mounted inspection robots, dust may be generated due to the fact that the workshop is not a cleanroom. Over time, dust may accumulate at the monitoring end of the inspection robot, which will affect the clarity of image acquisition. At present, cleaning methods mostly require staff to clean regularly, which is time-consuming and labor-intensive. In order to solve the above problems, the inventors have proposed a cleaning device based on rail-mounted inspection robots. Utility Model Content
[0003] To address the problem that it is inconvenient to clean the monitoring end of the current rail-mounted inspection robot during operation, the purpose of this utility model is to provide a cleaning device based on the rail-mounted inspection robot.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a cleaning device based on a rail-mounted inspection robot, including a slide rail, a rail-mounted inspection robot body and a wireless charging compartment are provided on the side wall of the slide rail, a shell is fixedly connected to the outer side wall of the wireless charging compartment, a first rotating sleeve is rotatably arranged inside the shell, a ring is fixedly connected to the bottom surface of the first rotating sleeve, a crossbar is rotatably connected to the opening of the first rotating sleeve, a second rotating sleeve is fixedly connected to the end face of the first rotating sleeve, an arc-shaped toothed ring is fixedly connected to the side wall of the second rotating sleeve, a first transmission gear is meshed with the side wall of the arc-shaped toothed ring, a transmission shaft is fixedly connected to the middle of the side wall of the first transmission gear, a second transmission gear is fixedly connected to the side wall of the transmission shaft and to one side of the first transmission gear, a toothed plate is meshed with the side wall of the second transmission gear, a connecting plate is fixedly connected to the side wall of the toothed plate, and a high-pressure nozzle of an air gun is inserted into the lower part of the side wall of the connecting plate.
[0005] Preferably, the main body of the rail-mounted inspection robot is slidably connected to the slide rail, and the main body of the rail-mounted inspection robot cooperates with the opening of the wireless charging compartment. The rail-mounted inspection robot main body and the wireless charging compartment are existing mature products, and no improvements are made here; they are simply selected directly. The wireless charging compartment used in the rail-mounted inspection robot main body works primarily based on the principles of electromagnetic induction and magnetic resonance, achieving non-contact transmission of electrical energy through electromagnetic induction or magnetic resonance technology. This is existing technology and not the focus of this device, so it will not be elaborated further here. The end of the crossbar is fixedly connected to the inner wall of the housing, and the crossbar passes through the second rotating sleeve, which is rotatably connected to the crossbar. A motor is installed inside the housing, and a movable plate is fixedly connected to the output shaft end of the motor. A lever is fixedly connected to the bottom end of the side wall of the movable plate, and the lever is located in the ring. The motor is mounted inside the ring opening of the body, and the lever engages with the ring opening. A fixed seat is provided on the side wall of the motor, and the side wall of the fixed seat is fixedly connected to the inner wall of the housing. When the main body of the rail-mounted inspection robot returns to the wireless charging compartment for charging, the monitoring end of the main body of the rail-mounted inspection robot can be cleaned by blowing air through the high-pressure nozzle of the air gun, thereby removing dust from the monitoring end of the main body of the rail-mounted inspection robot to ensure the clarity of the images collected by the inspection robot, thereby improving the efficiency of robot cleaning and reducing manual cleaning costs. The motor is installed through the fixed seat. When the motor is started, the movable plate can drive the lever to rotate under the action of the motor output shaft. When the lever moves inside the ring opening of the body, the lever will apply a pushing force to the body, and with the cooperation of the crossbar, the first rotating sleeve can swing back and forth around the crossbar, thereby driving the second rotating sleeve to rotate.
[0006] Preferably, a support plate is rotatably connected to the side wall of the drive shaft, the bottom surface of the support plate is fixedly connected to the inner bottom wall of the housing, a guide plate is fixedly connected to the side of the toothed plate facing away from the connecting plate, a guide groove is provided on the side wall of the support plate, the guide plate corresponds to and is slidably connected to the guide groove, a rectangular groove is provided on the bottom surface of the housing, the connecting plate is located in the rectangular groove and the connecting plate cooperates with the rectangular groove, the axis of the arc-shaped toothed ring coincides with the axis of the crossbar, therefore, the arc-shaped toothed ring can rotate around the crossbar, when the second rotating sleeve swings back and forth, it can drive the arc-shaped toothed ring to rotate, through the interaction between the arc-shaped toothed ring and the first transmission gear The gears mesh with each other, causing the drive shaft to rotate, which in turn causes the second drive gear to rotate. Through the meshing of the second drive gear and the toothed plate, and with the cooperation of the guide plate and the guide groove, the toothed plate can reciprocate. Furthermore, through the connecting plate, the high-pressure nozzle of the air gun can reciprocate and translate to expand the blowing surface and improve the cleaning surface of the monitoring and working end of the main body of the rail-mounted inspection robot. The high-pressure nozzle of the air gun includes a connector and is inclined. The output end of the high-pressure nozzle of the air gun faces the monitoring and working end of the main body of the rail-mounted inspection robot. The connector is used to connect to the external air supply pipe.
[0007] Compared with the prior art, the beneficial effects of this utility model are as follows: when the main body of the rail-mounted inspection robot returns to the wireless charging compartment for charging, the monitoring end of the main body of the rail-mounted inspection robot can be cleaned by blowing air through the high-pressure nozzle of the air gun, thereby removing dust from the monitoring end of the main body of the rail-mounted inspection robot to ensure the clarity of the images collected by the inspection robot. No manual cleaning is required, thus reducing the workload. In addition, the high-pressure nozzle of the air gun can be moved back and forth to expand the blowing surface, thereby improving the cleaning surface of the monitoring end of the main body of the rail-mounted inspection robot. Attached Figure Description
[0008] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0010] Figure 2 This is a schematic diagram of the shell structure of this utility model.
[0011] Figure 3 This is a schematic diagram of the internal structure of the shell of this utility model.
[0012] Figure 4 This is an enlarged view of section A of this utility model.
[0013] In the diagram: 1. Slide rail; 2. Main body of the rail-mounted inspection robot; 3. Wireless charging compartment; 4. Shell; 5. Rectangular groove; 6. Motor; 7. Fixed base; 8. Movable plate; 9. Lever; 10. Ring body; 11. First rotating sleeve; 12. Crossbar; 13. Second rotating sleeve; 14. Arc-shaped toothed ring; 15. First transmission gear; 16. Transmission shaft; 17. Second transmission gear; 18. Connecting plate; 19. Toothed plate; 20. Guide plate; 21. Support plate; 22. High-pressure nozzle of the air gun; 23. Connector. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Example: Figure 1-4 As shown, this utility model provides a cleaning device based on a rail-mounted inspection robot, including a slide rail 1. A rail-mounted inspection robot body 2 and a wireless charging compartment 3 are mounted on the side wall of the slide rail 1. A housing 4 is fixedly connected to the outer side wall of the wireless charging compartment 3. A first rotating sleeve 11 is rotatably mounted inside the housing 4. A ring 10 is fixedly connected to the bottom surface of the first rotating sleeve 11. A crossbar 12 is rotatably connected to the opening of the first rotating sleeve 11. A second rotating sleeve 13 is fixedly connected to the end face of the first rotating sleeve 11. The side wall of the second rotating sleeve 13 is fixedly connected to an arc-shaped toothed ring 14. The side wall of the arc-shaped toothed ring 14 is meshed with a first transmission gear 15. The middle of the side wall of the first transmission gear 15 is fixedly connected to a transmission shaft 16. The side wall of the transmission shaft 16 and one side of the first transmission gear 15 are fixedly connected to a second transmission gear 17. The side wall of the second transmission gear 17 is meshed with a toothed plate 19. The side wall of the toothed plate 19 is fixedly connected to a connecting plate 18. The lower part of the side wall of the connecting plate 18 is provided with a high-pressure nozzle 22 for an air gun.
[0016] The main body 2 of the rail-mounted inspection robot is slidably connected to the slide rail 1, and the main body 2 of the rail-mounted inspection robot is matched with the opening of the wireless charging compartment 3.
[0017] By adopting the above technical solution, the main body 2 of the rail-mounted inspection robot and the wireless charging compartment 3 are existing mature products. They will not be improved here, but will be directly selected. The working principle of the wireless charging compartment 3 used in the main body 2 of the rail-mounted inspection robot is mainly based on the principles of electromagnetic induction and magnetic resonance. It realizes non-contact transmission of electrical energy through electromagnetic induction or magnetic resonance technology. This is existing technology and is not the focus of this device, so it will not be elaborated on here.
[0018] The end of the crossbar 12 is fixedly connected to the inner wall of the housing 4. The crossbar 12 passes through the second rotating sleeve 13, and the second rotating sleeve 13 is rotatably connected to the crossbar 12. A motor 6 is installed inside the housing 4. A movable plate 8 is fixedly connected to the output shaft end of the motor 6. A lever 9 is fixedly connected to the bottom end of the side wall of the movable plate 8. The lever 9 is located inside the ring opening of the ring body 10, and the lever 9 cooperates with the ring opening of the ring body 10. A fixed seat 7 is provided on the side wall of the motor 6. The side wall of the fixed seat 7 is fixedly connected to the inner wall of the housing 4.
[0019] By adopting the above technical solution, when the main body 2 of the rail-mounted inspection robot returns to the wireless charging chamber 3 for charging, the monitoring end of the main body 2 of the rail-mounted inspection robot can be cleaned by blowing air through the high-pressure nozzle 22 of the air gun, thereby removing dust from the monitoring end of the main body 2 of the rail-mounted inspection robot to ensure the clarity of the images collected by the inspection robot, thereby improving the efficiency of robot cleaning and reducing manual cleaning costs. The motor 6 is installed through the fixed base 7. When the motor 6 is started, the movable plate 8 can drive the lever 9 to rotate under the action of the output shaft of the motor 6. When the lever 9 moves in the ring opening of the ring body 10, the lever 9 will apply a pushing force to the ring body 10. With the cooperation of the crossbar 12, the first rotating sleeve 11 can swing back and forth around the crossbar 12, thereby driving the second rotating sleeve 13 to rotate.
[0020] A support plate 21 is rotatably connected to the side wall of the drive shaft 16. The bottom surface of the support plate 21 is fixedly connected to the inner bottom wall of the housing 4. A guide plate 20 is fixedly connected to the side of the toothed plate 19 facing away from the connecting plate 18. A guide groove is provided on the side wall of the support plate 21. The guide plate 20 corresponds to and is slidably connected to the guide groove. A rectangular groove 5 is provided on the bottom surface of the housing 4. The connecting plate 18 is located in the rectangular groove 5 and the connecting plate 18 cooperates with the rectangular groove 5.
[0021] By adopting the above technical solution, the axis of the arc-shaped toothed ring 14 coincides with the axis of the crossbar 12. Therefore, the arc-shaped toothed ring 14 can rotate around the crossbar 12. When the second rotating sleeve 13 swings back and forth, it can drive the arc-shaped toothed ring 14 to rotate. Through the mutual meshing of the arc-shaped toothed ring 14 and the first transmission gear 15, the transmission shaft 16 can rotate, which in turn can drive the second transmission gear 17 to rotate. Through the mutual meshing of the second transmission gear 17 and the toothed plate 19, and with the cooperation of the guide plate 20 and the guide groove, the toothed plate 19 can reciprocate. Then, through the connecting plate 18, the high-pressure nozzle 22 of the air gun can reciprocate and translate to expand the blowing surface and improve the cleaning surface of the monitoring and working end of the main body 2 of the rail-mounted inspection robot.
[0022] The high-pressure nozzle 22 of the air gun includes a connector 23, and the high-pressure nozzle 22 of the air gun is inclined.
[0023] By adopting the above technical solutions, such as Figure 1 As shown, the output end of the high-pressure nozzle 22 of the air gun faces the monitoring and operation end of the main body 2 of the rail-mounted inspection robot, and the connector 23 is used to connect to the external air supply pipe.
[0024] Working principle: When the main body 2 of the rail-mounted inspection robot returns to the wireless charging chamber 3 for charging, the monitoring end of the main body 2 of the rail-mounted inspection robot can be cleaned by blowing air through the high-pressure nozzle 22 of the air gun, thereby removing the dust on the monitoring end of the main body 2 of the rail-mounted inspection robot to ensure the clarity of the images collected by the inspection robot.
[0025] At the same time, the motor 6 can be started, and the movable plate 8 can drive the lever 9 to rotate under the action of the output shaft of the motor 6. When the lever 9 moves in the ring opening of the ring body 10, the lever 9 will apply a pushing force to the ring body 10, and with the cooperation of the cross bar 12, the first rotating sleeve 11 can swing back and forth around the cross bar 12, which can drive the second rotating sleeve 13 to rotate.
[0026] When the second rotating sleeve 13 swings back and forth, it can drive the arc-shaped toothed ring 14 to rotate. Through the meshing of the arc-shaped toothed ring 14 and the first transmission gear 15, the transmission shaft 16 can rotate, which in turn can drive the second transmission gear 17 to rotate. Through the meshing of the second transmission gear 17 and the toothed plate 19, and with the cooperation of the guide plate 20 and the guide groove, the toothed plate 19 can reciprocate. Under the operation of the connecting plate 18, the high-pressure nozzle 22 of the air gun can reciprocate and translate to expand the blowing surface, thereby improving the cleaning surface of the monitoring and working end of the main body 2 of the rail-mounted inspection robot.
[0027] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0028] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A cleaning device based on a rail-mounted inspection robot, comprising a slide rail (1), characterized in that: The slide rail (1) has a rail-mounted inspection robot body (2) and a wireless charging compartment (3) on its side wall. A housing (4) is fixedly connected to the outer side wall of the wireless charging compartment (3). A first rotating sleeve (11) is rotatably mounted inside the housing (4). A ring (10) is fixedly connected to the bottom surface of the first rotating sleeve (11). A crossbar (12) is rotatably connected to the opening of the first rotating sleeve (11). A second rotating sleeve (13) is fixedly connected to the end face of the first rotating sleeve (11). A crossbar (12) is fixedly connected to the side wall of the second rotating sleeve (13). A curved toothed ring (14) has a first transmission gear (15) meshing with its sidewall. A transmission shaft (16) is fixedly connected to the middle of the sidewall of the first transmission gear (15). A second transmission gear (17) is fixedly connected to the sidewall of the transmission shaft (16) and to one side of the first transmission gear (15). A toothed plate (19) meshes with the sidewall of the second transmission gear (17). A connecting plate (18) is fixedly connected to the sidewall of the toothed plate (19). A high-pressure nozzle (22) for an air gun is inserted through the lower part of the sidewall of the connecting plate (18).
2. The cleaning device based on a rail-mounted inspection robot as described in claim 1, characterized in that, The main body (2) of the rail-mounted inspection robot is slidably connected to the slide rail (1), and the main body (2) of the rail-mounted inspection robot is matched with the opening of the wireless charging compartment (3).
3. The cleaning device based on a rail-mounted inspection robot as described in claim 1, characterized in that, The end of the crossbar (12) is fixedly connected to the inner wall of the housing (4), the crossbar (12) passes through the second rotating sleeve (13), and the second rotating sleeve (13) is rotatably connected to the crossbar (12).
4. The cleaning device based on a rail-mounted inspection robot as described in claim 1, characterized in that, The housing (4) is equipped with a motor (6), and the output shaft of the motor (6) is fixedly connected to a movable plate (8). The bottom side wall of the movable plate (8) is fixedly connected to a lever (9).
5. A cleaning device based on a rail-mounted inspection robot as described in claim 4, characterized in that, The lever (9) is located inside the ring opening of the ring body (10), and the lever (9) is engaged with the ring opening of the ring body (10).
6. A cleaning device based on a rail-mounted inspection robot as described in claim 4, characterized in that, The motor (6) has a fixing seat (7) on its side wall, and the side wall of the fixing seat (7) is fixedly connected to the inner wall of the housing (4).
7. A cleaning device based on a rail-mounted inspection robot as described in claim 1, characterized in that, The side wall of the drive shaft (16) is rotatably connected to a support plate (21), and the bottom surface of the support plate (21) is fixedly connected to the inner bottom wall of the housing (4).
8. A cleaning device based on a rail-mounted inspection robot as described in claim 7, characterized in that, A guide plate (20) is fixedly connected to the side of the toothed plate (19) facing away from the connecting plate (18). A guide groove is provided on the side wall of the support plate (21). The guide plate (20) corresponds to the guide groove and is slidably connected.
9. A cleaning device based on a rail-mounted inspection robot as described in claim 1, characterized in that, The bottom surface of the housing (4) is provided with a rectangular groove (5), the connecting plate (18) is located in the rectangular groove (5), and the connecting plate (18) cooperates with the rectangular groove (5).
10. A cleaning device based on a rail-mounted inspection robot as described in claim 1, characterized in that, The high-pressure nozzle (22) of the air gun includes a connector (23), and the high-pressure nozzle (22) of the air gun is inclined.