Automatic card inserting mechanism for battery processing

Abstract

The utility model relates to the technical field of battery processing, in particular to an automatic card inserting mechanism for battery processing, which comprises a rack, a thermal shrinkage furnace is arranged on the rack, a belt conveyor is arranged on one side of the thermal shrinkage furnace, a linear servo mechanism is arranged on one side of the belt conveyor, and the linear servo mechanism comprises a linear guide rail, a sliding block, an electric telescopic rod and a sucker. A pneumatic pushing mechanism is arranged on one side of the linear servo mechanism, a storage box is arranged on one side of the pneumatic pushing mechanism, an auxiliary mechanism is arranged on the storage box, a plurality of batteries are arranged on the belt conveyor, and a plurality of PVC films are arranged in the storage box. The automatic paper card inserting device is novel in structure, automatic and rapid paper card inserting and thermal shrinkage are achieved, the overall working efficiency is improved, cost is reduced, manual operation is reduced, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of battery processing technology, specifically to an automatic card insertion mechanism for battery processing. Background Technology

[0002] Currently, the packaging of four-battery insert-type packages is generally handled manually. This traditional manual packaging method is not only inefficient, but also fails to achieve ideal yield rates. In the manual process, workers first perform heat shrink packaging on the four batteries, then hang the heat-shrinked batteries into the slots for a second heat shrink seal. These two steps need to be completed separately, which not only increases the production cycle but also allows for human error at each stage. This results in the packaged products often failing to maintain standardized and consistent quality, exhibiting problems such as uneven packaging and insecure slot fixation.

[0003] Furthermore, because the entire process relies on manual labor, the packaging speed is slow, and production efficiency is far lower than that of automation, resulting in excessively high labor costs. As production volume increases, labor costs rise further, leading to a significant increase in the company's operating costs. This manual operation mode not only increases reliance on manual labor, but also reduces product quality consistency due to operational errors, defects, and inconsistent packaging appearance, further impacting the consumer experience.

[0004] Ultimately, due to low production efficiency, low yield, and excessively high labor costs, companies face increased cost pressures, which may lead to higher product prices and thus affect their market competitiveness. No solutions have yet been proposed to address these technical issues. Utility Model Content

[0005] In response to the problems in related technologies, this utility model proposes an automatic card insertion mechanism for battery processing to overcome the aforementioned technical problems in existing related technologies. The purpose of this utility model is to achieve automated and rapid insertion of paper cards and heat shrinking, thereby improving overall work efficiency, reducing costs, reducing manual operation, and improving product quality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic card insertion mechanism for battery processing, comprising a frame, a heat shrink furnace mounted on the frame, a belt conveyor mounted on one side of the heat shrink furnace, a linear servo mechanism mounted on one side of the belt conveyor, the linear servo mechanism comprising a linear guide rail, a slider, an electric telescopic rod, and a suction cup, the linear guide rail mounted on the frame, the slider mounted on the linear guide rail, the electric telescopic rod mounted on the slider, the suction cup mounted on the output end of the electric telescopic rod, a pneumatic pushing mechanism mounted on one side of the linear servo mechanism, the pneumatic pushing mechanism comprising a guide frame, a cylinder, and a push plate, the guide frame mounted on the frame, the cylinder mounted on the guide frame, one side of the push plate connected to the output end of the cylinder, and a storage box mounted on one side of the pneumatic pushing mechanism.

[0007] Preferably, the storage bin is provided with an auxiliary mechanism, which includes a linear motor and a lifting plate. The linear motor is installed on the storage bin, and the lifting plate is located at the bottom of the storage bin. One side of the lifting plate is connected to the linear motor.

[0008] Preferably, the belt conveyor is equipped with a plurality of batteries.

[0009] Preferably, the storage bin is provided with several PVC films inside.

[0010] Preferably, both the frame and the guide frame are made of metal.

[0011] Preferably, both the frame and the guide frame are made of aluminum alloy.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) This utility model is an automatic card insertion mechanism for battery processing. By setting a linear servo mechanism, it is convenient to move the PVC film to the pneumatic pushing mechanism. The pneumatic pushing mechanism pushes the PVC film onto the battery. The belt conveyor transports the product to the heat shrink oven for heat shrinking, realizing automated and rapid insertion of paper cards and heat shrinking, improving overall work efficiency, reducing costs, reducing manual operation, and improving product quality.

[0014] (2) This utility model is an automatic card insertion mechanism for battery processing. By setting an auxiliary mechanism on the storage box, the linear motor can be started to drive the lifting plate to move up and down in the storage box, which facilitates the linear servo mechanism to pick up materials, reduces labor intensity and improves safety. Attached Figure Description

[0015] Figure 1 This is a top view of the structure of this utility model;

[0016] Figure 2 This is a side view of the structure of this utility model.

[0017] In the attached diagram, the following are the reference numerals: 1. Frame; 2. Heat shrink oven; 3. Belt conveyor; 4. Linear guide rail; 5. Slider; 6. Electric telescopic rod; 7. Suction cup; 8. Guide frame; 9. Cylinder; 10. Push plate; 11. Storage bin; 12. Linear motor; 13. Lifting plate; 14. Battery; 15. PVC film. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Example

[0020] Please see Figure 1-2 This utility model proposes a technical solution for an automatic card insertion mechanism for battery processing: An automatic card insertion mechanism for battery processing includes a frame 1, specifically, the frame 1 serves as a support; a heat shrink oven 2 is mounted on the frame 1, and a belt conveyor 3 is mounted on one side of the heat shrink oven 2; specifically, the belt conveyor 3 adopts existing technology and is used for transporting products; a linear servo mechanism is mounted on one side of the belt conveyor 3, the linear servo mechanism including a linear guide rail 4, a slider 5, an electric telescopic rod 6, and a suction cup 7; the linear guide rail 4 is mounted on the frame 1, the slider 5 is mounted on the linear guide rail 4, the electric telescopic rod 6 is mounted on the slider 5, and the suction cup 7 is mounted on the output end of the electric telescopic rod 6; specifically, when the slider 5 moves left and right on the linear guide rail 4... The suction cup 7 on the electric telescopic rod 6 is moved. Activating the electric telescopic rod 6 can move the suction cup 7 up and down. The suction cup 7 adopts existing technology and can pick up or release the PVC film 15. A pneumatic pushing mechanism is provided on one side of the linear servo mechanism. The pneumatic pushing mechanism includes a guide frame 8, a cylinder 9, and a push plate 10. The guide frame 8 is mounted on the frame 1, and the cylinder 9 is mounted on the guide frame 8. One side of the push plate 10 is connected to the output end of the cylinder 9. Specifically, the guide frame 8 plays a supporting role. Activating the cylinder 9 can move the push plate 10, and the push plate 10 can move the PVC film 15 when it moves. A storage box 11 is provided on one side of the pneumatic pushing mechanism. Specifically, the storage box 11 is used to store the PVC film 15.

[0021] Please see Figure 2 As shown, the storage bin 11 is further provided with an auxiliary mechanism, which includes a linear motor 12 and a lifting plate 13. The linear motor 12 is installed on the storage bin 11, and the lifting plate 13 is located at the bottom of the storage bin 11. One side of the lifting plate 13 is connected to the linear motor 12.

[0022] In this embodiment, starting the linear motor 12 can drive the lifting plate 13 to move up and down in the storage box 11, which facilitates the linear servo mechanism to pick up materials.

[0023] Please see Figure 1 As shown, furthermore, the belt conveyor 3 is equipped with several batteries 14.

[0024] Please see Figure 1 As shown, the storage bin 11 is further provided with several PVC films 15 inside.

[0025] Furthermore, both the frame 1 and the guide frame 8 are made of metal.

[0026] Furthermore, both the frame 1 and the guide frame 8 are made of aluminum alloy.

[0027] In this embodiment, the service life of the frame 1 and the guide frame 8 is extended.

[0028] The working principle of this utility model:

[0029] During processing, the battery 14 to be processed is placed on the belt conveyor 3, which is used to transport the battery 14. The linear servo mechanism places the PVC film 15 on the pneumatic pushing mechanism. The electric telescopic rod 6 first drives the suction cup 7 to move downward, and the suction cup 7 first picks up the PVC film 15 in the storage box 11. The electric telescopic rod 6 moves upward, and the slider 5 moves on the linear guide rail 4, which drives the suction cup 7 on the electric telescopic rod 6 to move above the guide frame 8. The electric telescopic rod 6 drives the suction cup 7 to move downward, placing the PVC film 15 on the guide frame 8. The suction cup 7 moves upward, and the starting cylinder 9 can drive the push plate 10 to move. When the push plate 10 moves, it can drive the PVC film 15 to move, so that the PVC film 15 is pushed onto the battery 14. The belt conveyor 3 transports the battery 14 after the PVC film 15 has been pushed into the heat shrink oven 2 for heat shrinking.

[0030] The auxiliary mechanism on the storage bin 11 facilitates material handling by the linear servo mechanism.

[0031] This invention enables automated and rapid insertion of paper cards and heat shrinking, thereby improving overall work efficiency, reducing costs, minimizing manual operations, and enhancing product quality.

[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic card insertion mechanism for battery processing, characterized in that, The system includes a frame (1), on which a heat shrink oven (2) is mounted. A belt conveyor (3) is mounted on one side of the heat shrink oven (2), and a linear servo mechanism is mounted on one side of the belt conveyor (3). The linear servo mechanism includes a linear guide rail (4), a slider (5), an electric telescopic rod (6), and a suction cup (7). The linear guide rail (4) is mounted on the frame (1), the slider (5) is mounted on the linear guide rail (4), and the electric telescopic rod (6) is mounted on the linear guide rail (4). On the slider (5), the suction cup (7) is installed at the output end of the electric telescopic rod (6). A pneumatic pushing mechanism is provided on one side of the linear servo mechanism. The pneumatic pushing mechanism includes a guide frame (8), a cylinder (9) and a push plate (10). The guide frame (8) is installed on the frame (1). The cylinder (9) is installed on the guide frame (8). One side of the push plate (10) is connected to the output end of the cylinder (9). A storage box (11) is provided on one side of the pneumatic pushing mechanism.

2. The automatic card insertion mechanism for battery processing according to claim 1, characterized in that: An auxiliary mechanism is provided on the storage box (11). The auxiliary mechanism includes a linear motor (12) and a lifting plate (13). The linear motor (12) is installed on the storage box (11), and the lifting plate (13) is located at the bottom of the storage box (11). One side of the lifting plate (13) is connected to the linear motor (12).

3. The automatic card insertion mechanism for battery processing according to claim 1, characterized in that: The belt conveyor (3) is equipped with several batteries (14).

4. The automatic card insertion mechanism for battery processing according to claim 1, characterized in that: The storage bin (11) is equipped with several PVC films (15).

5. The automatic card insertion mechanism for battery processing according to claim 1, characterized in that: Both the frame (1) and the guide frame (8) are made of metal.

6. The automatic card insertion mechanism for battery processing according to claim 5, characterized in that: Both the frame (1) and the guide frame (8) are made of aluminum alloy.

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