Collecting and arranging device of blade collecting mechanism

Abstract

The utility model relates to the technical field of blade production, and discloses a collecting and arranging device of a blade collecting mechanism, which comprises a mounting box, four support legs are fixedly mounted on the lower surface of the mounting box in a rectangular array, a turntable is rotatably arranged on the upper surface of the mounting box, ten bottom plates are mounted on the upper surface of the turntable in an annular array, and the bottom plates are fixedly mounted on the mounting box. The auxiliary mechanism is arranged on the bottom plate on the foremost side and comprises a material collecting rod and a plurality of first rollers, the material collecting rod is fixedly mounted on the upper surface of the bottom plate on the foremost side, and a plurality of first mounting grooves are formed in the left surface and the right surface of the material collecting rod. Scratches generated due to high-speed friction between the blade and the material collecting rod are avoided, the elastic material of the rubber pad can absorb impact force generated when the blade falls, especially for hard alloy, ceramic and other brittle blades, cutting edges are prevented from being slightly collapsed or coatings are prevented from falling off, and therefore the production and machining quality of the blade is improved.

Description

Technical Field

[0001] This utility model relates to the field of blade manufacturing technology, specifically to a blade receiving mechanism for collecting and sorting materials. Background Technology

[0002] Blades are versatile cutting tools made from a variety of materials, including high-speed steel, cemented carbide, and diamond. Different materials are suitable for different applications. Blade manufacturing is a precision process that requires balancing material properties with intended use. The material is selected based on the application; for example, cemented carbide is used for industrial blades to ensure wear resistance, while stainless steel is chosen for everyday blades to balance rust prevention and sharpness. The production process includes: blank preparation, machining, surface treatment, and quality inspection. The entire process demands strict control over precision and safety. The final products are widely used in manufacturing, daily life, and medical fields, meeting diverse cutting needs.

[0003] Currently, during the production and processing of blades, a blade collecting mechanism is needed to collect and organize the blades to avoid damage to the cutting edge or disorderly stacking, and to facilitate subsequent blade transfer and quality inspection. However, when collecting and organizing blades, they are currently collected on a column and fall from the top of the column. In this way, the blades fall at a relatively fast speed, and the blades are prone to scratches due to high-speed friction with the column, which affects the appearance quality and safety of use. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a blade collecting and sorting device, which solves the problem that when collecting and sorting blades, the blades are collected onto a column and then fall downwards from the top of the column. However, when collecting and sorting blades in this way, the blades fall at a relatively high speed, and scratches are easily generated between the blades and the column due to high-speed friction, which affects the appearance quality and safety of use.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a collection and sorting device for a blade receiving mechanism, comprising a mounting box, four legs fixedly mounted in a rectangular array on the lower surface of the mounting box, a turntable rotatably mounted on the upper surface of the mounting box, and ten base plates mounted in a circular array on the upper surface of the turntable;

[0008] The auxiliary mechanism is located on the frontmost base plate. The auxiliary mechanism includes a receiving rod and multiple first rollers. The receiving rod is fixedly installed on the upper surface of the frontmost base plate. Multiple first mounting slots are opened on both the left and right surfaces of the receiving rod. The multiple first rollers are divided into two groups and are rotatably installed inside the multiple first mounting slots. Multiple second mounting slots are opened on both the front and rear surfaces of the receiving rod. A second roller is rotatably installed inside the multiple second mounting slots.

[0009] Preferably, the auxiliary mechanism further includes a rubber pad, which is fixedly installed on the upper surface of the foremost base plate and located on the outer surface of the receiving rod.

[0010] Preferably, the number of auxiliary mechanisms is ten, and the ten auxiliary mechanisms are respectively installed on ten base plates.

[0011] Preferably, each of the ten receiving rods has a positioning hole on its upper surface, and a positioning rod is slidably inserted into each of the twenty positioning holes. All twenty positioning rods are fixedly connected to the turntable.

[0012] Preferably, a bracket is fixedly installed on the upper surface of the mounting box, a turntable is rotatably installed on the upper surface of the bracket, a motor shaft on the mounting box rotates through to the upper surface of the bracket, a circular groove is opened on the upper surface of the bracket, a circular plate is rotatably installed inside the circular groove, and the motor shaft on the mounting box is fixedly connected to the circular plate.

[0013] Preferably, the upper surface of the turntable has multiple circular holes arranged in a ring array, and a circular rod is slidably inserted into each of the multiple circular holes, and the multiple circular rods are fixedly connected to the circular plate.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides a collection and sorting device for a blade receiving mechanism, which has the following beneficial effects:

[0016] 1. The collecting and sorting device of this blade receiving mechanism replaces sliding friction with rolling friction, which greatly reduces the friction between the blade and the receiving rod, and avoids the generation of scratches between the blade and the receiving rod due to high-speed friction. The elastic material of the rubber pad can absorb the impact force of the blade falling, especially for brittle blades such as carbide and ceramic, to avoid micro-chipping of the cutting edge or coating peeling, thereby improving the production and processing quality of the blade. Attached Figure Description

[0017] Figure 1 This is a top view schematic diagram of the overall structure of the blade collecting and sorting device of this utility model;

[0018] Figure 2 This is a front view of the internal cross-section structure of the turntable of this utility model;

[0019] Figure 3 This is a cross-sectional view of the auxiliary mechanism of this utility model;

[0020] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Mounting box; 2. Support leg; 3. Turntable; 4. Base plate; 5. Receiving rod; 6. First roller; 7. First mounting groove; 8. Second mounting groove; 9. Second roller; 10. Rubber pad; 11. Positioning hole; 12. Positioning rod; 13. Bracket; 14. Circular groove; 15. Circular plate; 16. Circular hole; 17. Circular rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a new technical solution: a collection and sorting device for a blade receiving mechanism, including a mounting box 1, four support legs 2 fixedly installed in a rectangular array on the lower surface of the mounting box 1, a turntable 3 rotatably installed on the upper surface of the mounting box 1, and ten base plates 4 installed in a circular array on the upper surface of the turntable 3.

[0024] The auxiliary mechanism is set on the frontmost base plate 4. The auxiliary mechanism includes a receiving rod 5 and multiple first rollers 6. The receiving rod 5 is fixedly installed on the upper surface of the frontmost base plate 4. Multiple first mounting grooves 7 are opened on both the left and right surfaces of the receiving rod 5. The multiple first rollers 6 are divided into two groups and are rotatably installed inside the multiple first mounting grooves 7. Multiple second mounting grooves 8 are opened on both the front and rear surfaces of the receiving rod 5. Second rollers 9 are rotatably installed inside the multiple second mounting grooves 8.

[0025] Furthermore, the auxiliary mechanism also includes a rubber pad 10, which is fixedly installed on the upper surface of the foremost base plate 4 and is located on the outer surface of the receiving rod 5.

[0026] Furthermore, by replacing sliding friction with rolling friction, the friction between the blade and the take-up bar 5 is significantly reduced, avoiding scratches caused by high-speed friction between the blade and the take-up bar 5. The elastic material of the rubber pad 10 can absorb the impact force of the falling blade, especially for brittle blades such as carbide and ceramic, preventing micro-chipping of the cutting edge or coating peeling, thereby improving the production and processing quality of the blade.

[0027] Furthermore, a total of ten auxiliary mechanisms are provided, which are respectively installed on ten base plates 4.

[0028] Furthermore, each of the ten receiving rods 5 has a positioning hole 11 on its upper surface, and each of the twenty positioning holes 11 has a positioning rod 12 slidably inserted inside, and each of the twenty positioning rods 12 is fixedly connected to the turntable 3.

[0029] Furthermore, a bracket 13 is fixedly installed on the upper surface of the mounting box 1, and a turntable 3 is rotatably installed on the upper surface of the bracket 13. The motor shaft on the mounting box 1 rotates through to the upper surface of the bracket 13. A circular groove 14 is opened on the upper surface of the bracket 13, and a circular plate 15 is rotatably installed inside the circular groove 14. The motor shaft on the mounting box 1 is fixedly connected to the circular plate 15.

[0030] Furthermore, the upper surface of the turntable 3 has multiple circular holes 16 arranged in a ring array, and a circular rod 17 is slidably inserted into the interior of each of the multiple circular holes 16. The multiple circular rods 17 are fixedly connected to the circular plate 15.

[0031] Furthermore, when using this device, after the motor inside the mounting box 1 starts, the rotating shaft drives the circular plate 15 to rotate within the circular groove 14 of the bracket 13. The circular plate 15 engages with the circular hole 16 of the turntable 3 via the circular rod 17, driving the turntable 3 to rotate uniformly around the central axis of the bracket 13. The positioning rod 12 is inserted into the receiving rod 5 through the positioning hole 11, ensuring that the auxiliary mechanisms (receiving rod 5, rollers, etc.) on the base plate 4 maintain a fixed orientation when the turntable 3 rotates, ensuring that the blade collection direction is consistent. When a certain base plate 4 rotates with the turntable 3 to below the production line outlet, the blade is delivered from above the receiving rod 5 and falls. The receiving rod 5 enters the hole on the blade, and the inner walls of the blade on the left and right sides contact the first roller 6 on the left and right surfaces of the receiving rod 5. The inner front and rear sides of the blade contact the second roller 9, allowing it to slide smoothly down the receiving rod 5. During the falling process, the first roller 6 and the second roller 9 reduce the friction between the blade and the surface of the receiving rod 5, thereby reducing the wear on the blade. The rubber pad 10 reduces the direct impact between the blade and the hard structure through flexible buffering, avoiding damage to the cutting edge. After a single base plate 4 completes the receiving, the turntable 3 continues to rotate, moving the auxiliary mechanism of the next base plate 4 to below the discharge port to achieve continuous receiving.

[0032] Structural Description: Mounting Box 1: As the main load-bearing component of the receiving mechanism, it is used to install internal drive devices such as motors, and provides a mounting foundation and support for other components;

[0033] Support legs 2: There are four in total. The four support legs 2 are installed in a rectangular array on the lower surface of the mounting box 1 to provide support and stability, ensuring that the device is placed stably and preventing shaking during operation.

[0034] Turntable 3: Installed on the upper surface of the mounting box 1, it can rotate and is used to support ten base plates 4 and drive the auxiliary mechanism on it to rotate in a cycle to achieve continuous material collection;

[0035] Base plate 4: There are ten in total, which are installed in a ring array on the turntable 3. They are used to install auxiliary mechanisms, carry the blades during the material receiving process, and move with the turntable.

[0036] Material receiving rod 5: There are ten in total, fixed on the base plate 4. It is the core of the auxiliary mechanism. Rollers are installed by opening the mounting slots to provide guidance and limit for the falling of the blade.

[0037] First roller 6: Installed in the first mounting groove 7 on the left and right surfaces of the take-up bar 5, it guides the blade to move laterally by rolling, reducing friction with the take-up bar;

[0038] First mounting groove 7: Opened on the left and right surfaces of the receiving rod 5, used to install the first roller 6, providing rotational mounting space and positioning for the roller;

[0039] Second mounting groove 8: Opened on the front and rear surfaces of the receiving rod 5, used to install the second roller 9, ensuring the stable rotation of the second roller to guide the blade;

[0040] Second roller 9: Installed in the second mounting groove 8 on the front and rear surfaces of the receiving rod 5 to assist in adjusting the blade posture and ensure that the blade slides down along the axial direction;

[0041] Rubber pad 10: A total of ten are provided, which are wrapped around the outer surface of the receiving rod 5. They use elastic cushioning to absorb the impact force of the falling blade, protect the blade, and prevent damage to the cutting edge.

[0042] Positioning holes 11: There are a total of twenty holes, which are opened on the upper surface of the receiving rod 5 and cooperate with the positioning rod 12 to ensure that the auxiliary mechanism is fixed in position and in the same direction when the turntable rotates;

[0043] Positioning rod 12: There are twenty in total. They are inserted into the positioning holes 11 and fixed to the turntable 3 to play a positioning role and ensure that the receiving rod 5 is accurately positioned during rotation.

[0044] Bracket 13: A total of ten brackets are provided, which are fixed on the upper surface of the mounting box 1 to support and install the turntable 3, so that the turntable 3 can rotate smoothly and provide a through channel for the motor shaft;

[0045] Circular groove 14: It is formed on the upper surface of the bracket 13 and is used to install the circular plate 15 so that the circular plate 15 can rotate in the groove and transmit motor power.

[0046] Circular plate 15: Installed in the circular groove 14 and fixed to the motor shaft, it drives the turntable 3 to rotate through the circular rod 17 and is a key component for power transmission;

[0047] Circular holes 16: arranged in a ring on the upper surface of the turntable 3, cooperating with the circular rod 17, so that the circular plate 15 can drive the turntable 3 to rotate synchronously;

[0048] Round rod 17: Inserted into the round hole 16 of the turntable 3, fixed to the round plate 15, and serves as a connection to realize the transmission of power from the round plate to the turntable.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A blade collecting and sorting device, comprising a mounting box (1), wherein four supports (2) are fixedly mounted in a rectangular array on the lower surface of the mounting box (1), and a turntable (3) is rotatably mounted on the upper surface of the mounting box (1), characterized in that: The upper surface of the turntable (3) is equipped with ten base plates (4) in a circular array; The auxiliary mechanism is set on the frontmost base plate (4). The auxiliary mechanism includes a receiving rod (5) and multiple first rollers (6). The receiving rod (5) is fixedly installed on the upper surface of the frontmost base plate (4). Multiple first mounting slots (7) are opened on both the left and right surfaces of the receiving rod (5). The multiple first rollers (6) are divided into two groups and are rotatably installed inside the multiple first mounting slots (7). Multiple second mounting slots (8) are opened on both the front and rear surfaces of the receiving rod (5). A second roller (9) is rotatably installed inside the multiple second mounting slots (8).

2. The collecting and sorting device for a blade receiving mechanism according to claim 1, characterized in that: The auxiliary mechanism also includes a rubber pad (10), which is fixedly installed on the upper surface of the foremost base plate (4) and located on the outer surface of the receiving rod (5).

3. The collecting and sorting device for a blade receiving mechanism according to claim 1, characterized in that: The number of auxiliary mechanisms is ten in total, and the ten auxiliary mechanisms are respectively set on ten base plates (4).

4. The collecting and sorting device for a blade receiving mechanism according to claim 1, characterized in that: The upper surface of each of the ten receiving rods (5) is provided with a positioning hole (11), and a positioning rod (12) is slidably inserted into the interior of each of the twenty positioning holes (11). The twenty positioning rods (12) are all fixedly connected to the turntable (3).

5. The collecting and sorting device for a blade receiving mechanism according to claim 1, characterized in that: A bracket (13) is fixedly installed on the upper surface of the mounting box (1). A turntable (3) is rotatably installed on the upper surface of the bracket (13). The motor shaft on the mounting box (1) rotates through to the upper surface of the bracket (13). A circular groove (14) is opened on the upper surface of the bracket (13). A circular plate (15) is rotatably installed inside the circular groove (14). The motor shaft on the mounting box (1) is fixedly connected to the circular plate (15).

6. The collecting and sorting device for a blade receiving mechanism according to claim 5, characterized in that: The upper surface of the turntable (3) has a plurality of circular holes (16) arranged in a ring array. A circular rod (17) is slidably inserted into the interior of each of the circular holes (16), and the circular rod (17) is fixedly connected to the circular plate (15).

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