Riding wheel reshipment device for car dumper
By designing a roller transfer device, and utilizing a hydraulic drive system and linkage components, the problem of moving the heavy rollers was solved, enabling convenient loading, unloading, and repositioning of the rollers, and facilitating maintenance and repair.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SDIC ZHONGMEI TONGMEI JINGTANG PORT CO LTD
- Filing Date
- 2025-05-24
- Publication Date
- 2026-05-08
AI Technical Summary
The existing tipplers have heavy rollers that are difficult to move, making it difficult to load and unload the rollers.
A reversing device was designed, comprising components such as a support roller body, a mounting plate, a control shaft, a power swing rod, and a linkage moving plate. The device uses a hydraulic cylinder to drive a parallel toothed plate, which in turn drives the control shaft and the power swing rod, enabling convenient movement and fixation of the support roller.
It enables convenient handling of the rollers, reduces the difficulty of loading and unloading the rollers, and facilitates the maintenance, replacement, and repair of the rollers.
Smart Images

Figure CN224212008U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tippler technology, specifically a tippler roller transport device. Background Technology
[0002] A tippler is a large mechanical device used to unload bulk materials from open railway wagons. It is a loading and unloading machine that can tilt or tilt rail vehicles to unload materials, and is suitable for ports with large transport volumes and industrial sectors such as metallurgy, coal, and thermal power.
[0003] A search revealed a tipper disclosed in Chinese Patent Publication No. CN206232161U, comprising a tipper bucket, which is a horizontally mounted cylindrical bucket with a discharge window at its top; the front and rear ends of the tipper bucket are mounted on the ground via fixing rings, and the tipper bucket can rotate around its own axis; a rack is provided around the circumference of the tipper bucket, and a gear meshing with the rack is provided on the ground on one side of the tipper bucket; a parking platform is provided at the bottom of the tipper bucket, and a guide rail is provided on the parking platform; and a clamp for fixing the car body is provided inside the tipper bucket.
[0004] While the above solutions can improve work efficiency and reduce the labor intensity of workers, the tippler in the above patent is difficult to conveniently move the support rollers. The support rollers are large wheel sets in the tippler used to support the weight of the rotating body and ensure its stable rotation. Due to the large weight of the support rollers, they are inconvenient to move, making it difficult to load and unload them in the tippler. Therefore, we provide a tippler support roller reversing device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a device for reversing the load on a tippler, in order to solve the problems mentioned in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for reversing a tipper wheel, comprising a wheel body and a mounting plate. A control shaft is provided on the inner wall of the mounting plate, and a power swing rod is provided on the outer circumference of the control shaft. A linkage shift plate is provided at one end of the power swing rod, and a positioning structure is provided at one end of the linkage shift plate. A guide rail is provided on one side of the mounting plate, and a control slider is provided on the outer wall of the guide rail. The control slider is located on one side of the mounting plate, and a control clamp is provided on the other side of the mounting plate. A linkage shift plate is provided on the inner wall of the control clamp. The close cooperation between the components allows for convenient reversing of the wheel body.
[0007] Preferably, the positioning structure includes a main cover plate connected to the linkage moving plate, and a protective side plate is provided on one side of the main cover plate. The protective side plate can control the left and right sides of the support roller body.
[0008] Preferably, the inner wall of the protective side plate is provided with a support rod, and a positioning pin is provided in the groove of the support rod to prevent the support rod from falling off.
[0009] Preferably, a threaded plate is provided on one side of the mounting plate, and a limit bolt is provided on the inner wall of the threaded plate to prevent the power swing arm from moving excessively.
[0010] Preferably, the mounting plate is located at the bottom of the main frame, and the main frame has a weight-reducing groove, which enhances the aesthetic effect of the main frame.
[0011] Preferably, the bottom of the main frame is provided with a mounting base plate, and the mounting base plate has a threaded through hole, which facilitates the installation of the mounting base plate.
[0012] Preferably, a hydraulic cylinder is provided on the other side of the mounting plate, and a parallel toothed plate is provided at one end of the hydraulic cylinder. The parallel toothed plate can effectively drive the planar gear to rotate.
[0013] Preferably, the teeth of the parallel tooth plate mesh with the teeth of the outer circumferential surface of the planar gear, and the planar gear is set on the outer circumferential surface of the control shaft. The setting of the control shaft enables the planar gear and the power rocker arm to maintain a linkage effect.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This application, through the setting of a mounting plate, control shaft, power swing rod, linkage moving plate, control clamp, mounting slide plate, control slider, guide rail, threaded plate, and limit bolt, can effectively achieve the effect of conveniently transporting the main body of the support roller, solving the problem that the main body of the support roller is heavy and inconvenient to move, which makes it difficult to load and unload the main body of the support roller. It is beneficial to move the main body of the support roller out of the working position and transport it to the designated area during maintenance, replacement or repair.
[0016] 2. This application, through the setting of main cover plate, protective side plate, support rod, positioning pin, main frame, weight reduction groove, mounting base plate, threaded through hole, hydraulic cylinder, parallel tooth plate, and planar gear, can effectively fix the main body of the support roller, which is conducive to the subsequent relocation of the support roller body and can provide sufficient power support for the relocation of the support roller body. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a three-dimensional structural diagram of the mounting plate of this utility model;
[0019] Figure 3This is a three-dimensional structural diagram of the parallel toothed plate of this utility model;
[0020] Figure 4 This is a three-dimensional structural diagram of the positioning structure of this utility model.
[0021] The following are the labeling elements in the diagram: 1. Main body of the support roller; 2. Mounting plate; 3. Control shaft; 4. Power swing rod; 5. Linkage moving plate; 6. Positioning structure; 601. Main body cover plate; 602. Protective side plate; 603. Support rod; 604. Positioning pin; 7. Control clamp plate; 8. Mounting slide plate; 9. Control slider; 10. Guide rail; 11. Threaded plate; 12. Limit bolt; 13. Main frame; 14. Weight reduction groove; 15. Mounting base plate; 16. Threaded through hole; 17. Hydraulic cylinder; 18. Parallel gear plate; 19. Planar gear. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides a technical solution for a tippler roller transport device.
[0024] Please see Figure 1 and Figure 3 The device includes a support roller body 1 and a mounting plate 2. The support roller body 1 mainly includes a wheel body, bearings, and axle to ensure the smooth operation of the tipper. A hydraulic cylinder 17 is fixedly connected to the other side of the mounting plate 2. A parallel toothed plate 18 is fixedly connected to one end of the hydraulic cylinder 17. The purpose of setting the hydraulic cylinder 17 is to provide sufficient power support for the translation of the parallel toothed plate 18. The parallel toothed plate 18 is a known technology and will not be described in detail in this application.
[0025] Please see Figure 3 The teeth on the parallel gear plate 18 mesh with the teeth on the outer circumferential surface of the planar gear 19. The close fit between the parallel gear plate 18 and the planar gear 19 allows the planar gear 19 to rotate when the planar gear 19 remains stable. The translation of the parallel gear plate 18 drives the planar gear 19 to rotate. The planar gear 19 is fixedly connected to the outer circumferential surface of the control shaft 3. The planar gear 19 and the control shaft 3 are in a direct connection state, maintaining a linkage effect between the two.
[0026] Please see Figure 1The mounting plate 2 is fixedly connected to the bottom of the main frame 13. The purpose of setting the main frame 13 is to ensure the overall stability of the device. The bottom of the main frame 13 is fixedly connected to the mounting base plate 15. The purpose of setting the mounting base plate 15 is to facilitate the workers to fix the device. The mounting base plate 15 has a threaded through hole 16. The design of the threaded through hole 16 makes it easy to fix the device with bolts. The main frame 13 has a weight reduction groove 14. The design of the weight reduction groove 14 can reduce the material used in the main frame 13.
[0027] Please see Figure 1 and Figure 2 A threaded plate 11 is fixedly connected to one side of the mounting plate 2. A limit bolt 12 is threadedly connected to the inner wall of the threaded plate 11. The purpose of setting the limit bolt 12 is that, by cooperating with the threaded plate 11, the position of the limit bolt 12 can be freely changed, and under the action of the limit bolt 12, the inertia brought about by the movement of the power swing arm 4 can be eliminated.
[0028] Please see Figure 2 and Figure 3 The inner wall of the mounting plate 2 is rotatably connected to the control shaft 3. The mounting plate 2 will apply a control effect to the control shaft 3 to ensure that the control shaft 3 can rotate in place. The outer circumferential surface of the control shaft 3 is fixedly connected to the power swing rod 4. The purpose of setting the control shaft 3 is to enable the power swing rod 4 and the planar gear 19 to maintain a linkage effect.
[0029] Please see Figure 2 One end of the power swing rod 4 is rotatably connected to the linkage shift plate 5, and one end of the linkage shift plate 5 is fixedly connected to the positioning structure 6. The cooperation between the power swing rod 4, the linkage shift plate 5 and the positioning structure 6 allows the movement of the power swing rod 4 to change the position of the positioning structure 6 when the linkage shift plate 5 is restricted by the control clamp 7. The positioning structure 6 is mainly used to fix the support roller body 1, which facilitates subsequent changes in the position of the support roller body 1.
[0030] Please see Figure 1 , Figure 2 and Figure 4 The positioning structure 6 includes a main cover plate 601 fixedly connected to the linkage plate 5. A protective side plate 602 is rotatably connected to one side of the main cover plate 601. The cooperation between the main cover plate 601 and the protective side plate 602 can effectively limit the wheel axle of the support roller body 1.
[0031] Please see Figure 2 and Figure 4A support rod 603 is inserted into the inner wall of the protective side plate 602. A positioning pin 604 is inserted into the groove of the support rod 603. The purpose of setting the support rod 603 is that by passing through the two protective side plates 602, the support rod 603 can be positioned directly below the support roller body 1, which is beneficial for subsequently lifting the support roller body 1.
[0032] Please see Figure 2 A guide rail 10 is fixedly connected to one side of the mounting plate 2. A control slider 9 is slidably connected to the outer wall of the guide rail 10. The guide rail 10 can effectively control the control slider 9, ensuring that the control slider 9 can only move horizontally left and right. The control slider 9 is fixedly connected to one side of the mounting plate 8. The control slider 9 and the mounting plate 8 are integrated and maintain a linkage effect.
[0033] Please see Figure 2 On the other side of the mounting plate 8, a control clamp 7 is fixedly connected. A linkage plate 5 is slidably connected to the inner wall of the control clamp 7. The purpose of setting the control clamp 7 is to effectively control the linkage plate 5, so that the linkage plate 5 can only move up and down within the control clamp 7.
[0034] Working principle: In use, the device is pre-installed on the main body 1 of the tipper roller. The protective side plate 602 is rotated manually to position it on both sides of the main body 1. The support rod 603 is then inserted through the protective side plate 602, and the positioning pin 604 is inserted to complete the pre-transfer preparation. Then, the hydraulic cylinder 17 is started to push the parallel toothed plate 18 to move horizontally on one side of the mounting plate 2. This drives the control shaft 3 to rotate in place within the mounting plate 2 via the planar gear 19. The power swing rod 4 connected to the control shaft 3 moves synchronously. At this time, due to the linkage... The shift plate 5 is restricted by the control clamp 7, which in turn is restricted by the guide rail 10 through the mounting slide plate 8 and the control slider 9. Therefore, the power swing rod 4 can drive the positioning structure 6 to move through the linkage shift plate 5. At this time, the positioning structure 6 exhibits an arc-shaped movement trend, and thus the positioning structure 6 can drag the support roller body 1 to move, causing the position of the support roller body 1 to change. During disassembly, the support roller body 1 can be removed from the tipper and transported to the external trolley. During installation, the support roller body 1 can be transported from the external trolley to the tipper, achieving the purpose of conveniently transporting the support roller body 1.
[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A device for reversing a tippler's support roller, comprising a support roller body (1) and a mounting plate (2), characterized in that: The inner wall of the mounting plate (2) is provided with a control shaft (3), the outer circumference of the control shaft (3) is provided with a power swing rod (4), one end of the power swing rod (4) is provided with a linkage moving plate (5), one end of the linkage moving plate (5) is provided with a positioning structure (6), one side of the mounting plate (2) is provided with a guide rail (10), the outer wall of the guide rail (10) is provided with a control slider (9), the control slider (9) is provided on one side of the mounting slide plate (8), the other side of the mounting slide plate (8) is provided with a control clamping plate (7), the inner wall of the control clamping plate (7) is provided with a linkage moving plate (5).
2. The tippler wheel unloading device according to claim 1, characterized in that: The positioning structure (6) includes a main cover plate (601) connected to the linkage moving plate (5), and a protective side plate (602) is provided on one side of the main cover plate (601).
3. A device for reversing wheel loaders for tippers according to claim 2, characterized in that: The inner wall of the protective side plate (602) is provided with a support rod (603), and a positioning pin (604) is provided in the groove of the support rod (603).
4. A device for reversing wheel loaders for tippers according to claim 1, characterized in that: A threaded plate (11) is provided on one side of the mounting plate (2), and a limit bolt (12) is provided on the inner wall of the threaded plate (11).
5. A device for reversing wheel loaders for tippers according to claim 1, characterized in that: The mounting plate (2) is set at the bottom of the main frame (13), and the main frame (13) has a weight reduction groove (14).
6. A device for reversing wheel loaders for tippers according to claim 5, characterized in that: The bottom of the main frame (13) is provided with a mounting base plate (15), and the mounting base plate (15) has a threaded through hole (16).
7. A device for reversing wheel loaders for tippers according to claim 1, characterized in that: A hydraulic cylinder (17) is provided on the other side of the mounting plate (2), and a parallel toothed plate (18) is provided at one end of the hydraulic cylinder (17).
8. A device for reversing wheel loaders for tippers according to claim 7, characterized in that: The teeth of the parallel tooth plate (18) mesh with the teeth of the outer circumferential surface of the planar gear (19), which is located on the outer circumferential surface of the control shaft (3).
Citation Information
Patent Citations
Tipper
CN206232161U