Energy-saving wall thermal insulation material spraying equipment

By designing an energy-saving wall insulation material spraying equipment, and utilizing a servo motor to drive the lateral movement of the spraying pipe and the clamp structure to adjust the distance, the safety hazards and material waste problems associated with manual spraying were solved, achieving efficient and uniform spraying of insulation materials.

CN224213732UActive Publication Date: 2026-05-08BEIJING ZHONGHENG JIAYE DECORATION ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING ZHONGHENG JIAYE DECORATION ENG CO LTD
Filing Date
2025-04-25
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

When spraying insulation materials on the exterior walls of buildings, manual operation with a handheld spray pipe on a suspended platform at high altitude poses safety hazards, and the spraying distance cannot be kept consistent, resulting in material waste.

Method used

An energy-saving wall insulation material spraying device was designed, which adopts a double-arm support, a horizontal conveying structure and a clamping structure. The spraying pipe is driven to move laterally by a servo motor, and the spraying distance is adjusted by the clamping structure. An emergency stop switch is used to prevent overtravel and realize automated spraying.

Benefits of technology

It improves the uniformity of spraying, reduces material waste, lowers safety hazards, and achieves efficient thermal insulation material spraying operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224213732U_ABST
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Abstract

The utility model relates to the technical field of thermal insulation material construction, and particularly discloses an energy-saving wall thermal insulation material spraying device which comprises a double-arm support, a transverse conveying structure detachably installed in the middle of the double-arm support, a clamp structure and a thermal insulation material box. The transverse conveying structure comprises a frame body, a roller body rotationally arranged on the inner side of the frame body, a conveying belt and a servo motor, and the clamp structure is fixed to the surface of the conveying belt through bolts. According to the device, the transverse conveying structure and the double-arm support are conveniently assembled, the device can be conveniently carried into a high-altitude hanging basket to conduct thermal insulation material spraying operation, the spraying pipe is clamped through the clamp structure, the spraying distance between the spraying pipe and the wall surface can be adjusted and limited, and meanwhile the spraying distance between the spraying pipe and the wall surface can be adjusted and limited through the servo motor and the conveying belt; and the spraying pipe is driven at a constant speed to transversely move for horizontal spraying, manual spraying distance control and movable spraying are replaced, the spraying uniformity of the thermal insulation material is improved, and therefore material waste is reduced, and the effect of reducing material loss is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of thermal insulation material construction technology, specifically to an energy-saving wall insulation material spraying equipment. Background Technology

[0002] The application of thermal insulation materials to building exterior walls is a crucial step in exterior wall insulation projects. Its quality directly impacts the building's insulation performance and lifespan. The specific process is as follows: Mechanical or manual spraying is used, with the nozzle distance from the wall surface controlled at 300-800mm and the spraying angle perpendicular to the wall. Each coat should be ≤20mm thick, applied in layers, with the total thickness determined according to design requirements (e.g., 50mm, 80mm, etc.). After each layer, the thickness is checked using a needle penetration test or infrared thickness gauge to ensure uniformity. Immediately after spraying, the coating is compacted and smoothed with a scraper or trowel to eliminate hollow areas and cracks.

[0003] When spraying insulation materials on the exterior walls of buildings, workers need to work on suspended platforms at high altitudes. The manual spraying of the spray pipe requires walking back and forth, which causes the platform to sway, affecting the spraying process and posing safety hazards. In addition, it is impossible to maintain a consistent spraying distance manually, resulting in the consumption of a lot of insulation materials. There is an urgent need for improvement. Therefore, we propose an energy-saving wall insulation material spraying equipment. Utility Model Content

[0004] In view of the above-mentioned technical problems in related technologies, this utility model provides an energy-saving wall insulation material spraying equipment, which can solve the above problems.

[0005] To achieve the above-mentioned technical objectives, the technical solution of this utility model is implemented as follows:

[0006] An energy-saving wall insulation material spraying equipment includes a double-arm support, a detachable transverse conveying structure installed in the middle of the double-arm support, a clamping structure, and an insulation material box. The transverse conveying structure includes a frame, a roller rotatably installed inside the frame, a conveyor belt, and a servo motor that drives the roller to drive the conveyor belt. The clamping structure is fixed to the surface of the conveyor belt with bolts. The insulation material box is connected to the spraying pipe in sequence through a pump and a pipeline. The spraying pipe is clamped inside the clamping structure. The servo motor is electrically connected to the controller through wires.

[0007] Furthermore, emergency stop switch A and emergency stop switch B are fixedly installed at both ends of the frame.

[0008] Furthermore, the fixture structure includes a lower clamping platform and an upper clamping platform. Both ends of the upper clamping platform are provided with threaded rods, and both sides of the top of the lower clamping platform are provided with threaded holes that are threaded to the threaded rods.

[0009] Furthermore, the top and bottom of the inner side of the double-arm bracket are detachably installed with a top beam and a bottom beam, respectively. Both ends of the top beam and the bottom beam are provided with screw holes, and folded screw rods are installed through both sides of the outer side of the double-arm bracket.

[0010] Furthermore, both ends of the top and bottom beams are integrally formed with reinforcing ribs.

[0011] Furthermore, quick-release bolts that engage with the threaded parts of the frame are installed on both sides of the outer side of the double-arm bracket, and the quick-release bolts are equipped with frustum-shaped handles with rough surfaces.

[0012] The beneficial effects of this utility model are as follows: The device of this application can be conveniently assembled with the horizontal conveying structure and the double-arm support, which makes it easy to carry the device into the high-altitude basket for thermal insulation material spraying. The clamping structure is used to hold the spraying pipe, and the spraying distance between the spraying pipe and the wall can be adjusted and limited. At the same time, the servo motor and the conveyor belt are used to drive the spraying pipe to move horizontally at a uniform speed for horizontal spraying, which replaces manual control of the spraying distance and mobile spraying, improves the uniformity of thermal insulation material spraying, thereby saving material waste and achieving the effect of saving material loss.

[0013] By installing emergency stop switches at both ends of the transverse conveying structure, the power supply to the servo motor is cut off when the fixture structure touches the emergency stop switch, thereby avoiding overtravel of the fixture structure that could cause the tube to become entangled or the components to be damaged by collision. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] The present invention will now be described in further detail with reference to the accompanying drawings.

[0016] Figure 1 This is a structural schematic diagram of an energy-saving wall insulation material spraying equipment;

[0017] Figure 2 This is an assembly diagram of the transverse conveying structure and the fixture structure.

[0018] In the picture:

[0019] 1. Double-arm support; 2. Top beam; 3. Lateral conveying structure; 301. Frame body; 302. Servo motor; 303. Conveyor belt; 4. Bottom beam; 5. Insulation material box; 6. Pump body; 7. Pipeline; 8. Clamping structure; 801. Lower clamping platform; 802. Upper clamping platform; 803. Screw; 9. Spraying pipe; 10. Quick bolt; 11. Folded screw; 12. Controller; 13. Emergency stop switch A; 14. Emergency stop switch B. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0021] like Figure 1-2 As shown, this utility model discloses an energy-saving wall insulation material spraying equipment, including a double-arm support 1, a detachable transverse conveying structure 3 installed in the middle of the double-arm support 1, a clamping structure 8, and an insulation material box 5. The transverse conveying structure 3 includes a frame body 301, a roller body rotatably arranged inside the frame body 301, a conveyor belt 303, and a servo motor 302 that drives the roller body to drive the conveyor belt 303. The clamping structure 8 is fixed to the surface of the conveyor belt 303 by bolts. The insulation material box 5 is connected to the spraying pipe 9 in sequence through a pump body 6 and a pipe 7. The spraying pipe 9 is clamped inside the clamping structure 8. The servo motor 302 is electrically connected to the controller 12 through a wire.

[0022] Example 1: The insulation material box 5 contains prepared, sprayable insulation material. The bottom of the double-arm support 1 is fixed to the suspended platform with bolts. Then, the top beam 2, the transverse conveying structure 3, and the bottom beam 4 are installed in sequence. Both the top beam 2 and the bottom beam 4 are tightened with the two ends of the folded screw 11. The quick bolt 10 is tightened with the frame body 301. Loosening the screw 803 can raise the upper clamping platform 802. The T-slot of the upper clamping platform 802 matches the V-slot of the lower clamping platform 801 to securely clamp the spray pipe 9. The distance from the spray pipe 9 to the wall is measured. The distance between the spray pipe 9 and the wall is kept at 40-60cm. Tightening the screw 803 makes the clamp structure 8 firmly hold the spray pipe 9. The controller 12 sets the rotation direction and speed of the servo motor 302, so that the servo motor 302 works with the roller to drive the conveyor belt 303 to run at a uniform and slow speed. Since the lower clamp 801 is fixed to the surface of the conveyor belt 303, the servo motor 302 can drive the spray pipe 9 to run horizontally at a uniform and slow speed. The electrical equipment in the embodiment, the servo motor 302 and the pump body 6, are connected to the portable battery through wires to draw power.

[0023] In the preferred technical solution, emergency stop switches A13 and B14 are fixedly installed at both ends of the frame 301. When the clamping structure 8 touches the emergency stop switch, the power supply to the servo motor is cut off, thereby avoiding the clamping structure from running beyond its range and causing the tube to become entangled or the components to be damaged by collision.

[0024] In the preferred technical solution, the clamp structure 8 includes a lower clamping platform 801 and an upper clamping platform 802. Both ends of the upper clamping platform 802 are provided with screws 803. Both sides of the top of the lower clamping platform 801 are provided with screw holes that are threaded to the screws 803. By adjusting the height of the upper clamping platform 802 to fit the spraying pipe 9 and then tightening the screws 803, it can be used to clamp and fix the spraying pipe 9 within a limited size range.

[0025] In the preferred technical solution, the top and bottom of the inner side of the double-arm bracket 1 are respectively detachably installed with a top beam 2 and a bottom beam 4. Both ends of the top beam 2 and the bottom beam 4 are provided with screw holes. Both sides of the outer side of the double-arm bracket 1 are provided with folded screw rods 11. The folded screw rods 11 can be rotated without the use of tools, which facilitates the assembly and disassembly of the top beam 2 and the bottom beam 4 from the double-arm bracket 1.

[0026] In the preferred technical solution, both ends of the top beam 2 and the bottom beam 4 are integrally formed with reinforcing ribs to improve the stability of the double-arm support 1 after it is combined with the top beam 2 and the bottom beam.

[0027] In the preferred technical solution, quick bolts 10 that are threaded into the frame body 301 are provided on both sides of the outer side of the double-arm bracket 1. The quick bolts 10 are provided with a frustum handle with a rough surface, which can be rotated without the use of tools, so as to facilitate the assembly and disassembly of the double-arm bracket 1 and the frame body 301.

[0028] In practical use, the spray pipe 9 is clamped to the fixture structure 8, and the servo motor 302 is started to rotate forward after the pump body 6 is started. The spray pipe 9 performs horizontal spraying of insulation material on the wall. When the spray pipe 9 approaches the emergency stop switch at one end, the pump body 6 and the servo motor are stopped, the basket is moved vertically to replace the area that has been sprayed, and then the servo motor is controlled to reverse and the pump body 6 is started, so as to continue to perform horizontal spraying of insulation material on the unsprayed wall area. This cycle is repeated to facilitate the insulation spraying of building walls.

[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An energy-saving wall insulation material spraying equipment, characterized in that, The device includes a double-arm support (1), a detachable transverse conveying structure (3) installed in the middle of the double-arm support (1), a clamping structure (8), and an insulation material box (5). The transverse conveying structure (3) includes a frame body (301), a roller body rotatably set inside the frame body (301), a conveyor belt (303), and a servo motor (302) that drives the roller body to drive the conveyor belt (303). The clamping structure (8) is fixed to the surface of the conveyor belt (303) by bolts. The insulation material box (5) is connected to the spraying pipe (9) in sequence through a pump body (6) and a pipe (7). The spraying pipe (9) is clamped inside the clamping structure (8). The servo motor (302) is electrically connected to the controller (12) through a wire.

2. The energy-saving wall insulation material spraying equipment according to claim 1, characterized in that, Emergency stop switch A (13) and emergency stop switch B (14) are fixedly installed at both ends of the frame (301).

3. The energy-saving wall insulation material spraying equipment according to claim 1, characterized in that, The clamp structure (8) includes a lower clamping platform (801) and an upper clamping platform (802). Both ends of the upper clamping platform (802) are provided with screws (803). Both sides of the top of the lower clamping platform (801) are provided with screw holes that are threaded to the screws (803).

4. The energy-saving wall insulation material spraying equipment according to claim 1, characterized in that, The top and bottom sides of the double-arm bracket (1) are respectively detachably equipped with a top beam (2) and a bottom beam (4). Both ends of the top beam (2) and the bottom beam (4) are provided with screw holes. The double-arm bracket (1) is provided with folded screw rods (11) through both sides of the outside.

5. The energy-saving wall insulation material spraying equipment according to claim 4, characterized in that, Both ends of the top beam (2) and bottom beam (4) are integrally formed with reinforcing ribs.

6. The energy-saving wall insulation material spraying equipment according to claim 1, characterized in that, Both sides of the double-arm bracket (1) are provided with quick bolts (10) that are threaded into the frame body (301), and the quick bolts (10) are provided with frustum handles with rough surfaces.