Vacuum oil filter with detection function
By designing automated injection and detection components, the problem of time-consuming manual inspection in vacuum oil filters has been solved, enabling automatic oil quality detection and reprocessing, thus improving work efficiency and automation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU HONGTAI POWER EQUIP CO LTD
- Filing Date
- 2025-04-21
- Publication Date
- 2026-05-12
AI Technical Summary
Existing vacuum oil filters require manual inspection and processing of the oil, resulting in low work efficiency and time consumption. Furthermore, substandard oil must be manually poured back into the filter for further processing, wasting manpower.
A vacuum oil filter with detection function was designed, including an injection component and a detection component. It realizes automated oil quality detection and treatment through electric valves and pumps, including moisture and particle detection, storage of qualified oil, and automatic return of unqualified oil to the filter cartridge for reprocessing.
It has automated oil quality testing, improved work efficiency, reduced manpower consumption, ensured that qualified oil is automatically stored and unqualified oil is automatically reprocessed, and improved the level of automation of the operation.
Smart Images

Figure CN224220938U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of vacuum oil filters, and in particular to a vacuum oil filter with a detection function. Background Technology
[0002] Vacuum oil filtration machines are products designed for on-site oil filtration and replenishment of various oil-immersed transformers, oil-immersed current and voltage transformers, and high-voltage low-oil circuit breakers.
[0003] Most existing vacuum oil filters require manual testing of the treated oil, which is cumbersome and time-consuming, thus reducing work efficiency. Furthermore, if the filtered oil is found to be substandard, it must be manually poured back into the filter for further processing, consuming a significant amount of manpower.
[0004] Therefore, a vacuum oil filter with detection function is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a vacuum oil filter with a detection function, which can solve the problem that most existing vacuum oil filters require manual detection of the treated oil, which is troublesome and time-consuming, thus reducing work efficiency. Furthermore, when the filtered oil is found to be substandard, it is necessary to manually pour the oil back into the filter for further processing, which consumes a lot of manpower.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a vacuum oil filter with detection function, comprising an injection component, a detection component, an oil filter cylinder, a controller, and a base. The injection component is disposed on the top of the oil filter cylinder, the detection component is disposed on the front side of the injection component, and the oil filter cylinder and the controller are both fixedly connected to the top of the base.
[0007] The injection assembly includes a connector, a delivery pipe, a first electric valve, a second electric valve, a return pipe, and a pump body. The connector is fixedly connected to the top of the delivery pipe, the delivery pipe is fixedly connected to the top of the oil filter cartridge, the first electric valve is fixedly connected to the surface of the delivery pipe, the second electric valve is fixedly connected to the surface of the return pipe, the return pipe is fixedly connected to the front side of the delivery pipe, and the pump body is fixedly connected to the bottom of the return pipe.
[0008] Preferably, the detection assembly includes a detection cylinder, which is fixedly connected to the bottom of the pump body. An extraction pipe is fixedly connected to the bottom of the pump body. A moisture detector is fixedly connected to the left side of the detection cylinder, and a particle detector is fixedly connected to the right side of the detection cylinder.
[0009] Preferably, a guide plate is fixedly connected to the inner wall of the detection cylinder, a transmission pipe is fixedly connected to the bottom of the detection cylinder, and a third electric valve is fixedly connected to the surface of the transmission pipe.
[0010] Preferably, a storage box is fixedly connected to the front side of the transmission pipe, a discharge pipe is fixedly connected to the bottom of the storage box, and a fourth electric valve is fixedly connected to the surface of the discharge pipe.
[0011] Preferably, the detection cylinder has two connection holes on both sides, and the inner walls of the two connection holes are fixedly connected to the surfaces of the moisture detector and the particle detector, respectively.
[0012] Preferably, a connecting pipe is fixedly connected to the bottom of the inside of the detection cylinder, and the top of the connecting pipe is fixedly connected to the bottom of the guide plate.
[0013] Preferably, an output pipe is fixedly connected to the bottom of the oil filter cylinder, and a fifth electric valve is fixedly connected to the surface of the output pipe.
[0014] Preferably, the top of the oil filter cylinder has an opening that communicates with the delivery pipe.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. In this application, by setting up the injection component, the injection component can achieve the effect of connecting the detection component, and can also re-inject the unqualified oil detected by the detection component into the oil filter cartridge for oil filtration treatment.
[0017] 2. In this application, by setting up the detection component, the detection component can achieve the effect of detecting the moisture and particles in the oil after the oil has been filtered, thereby determining whether it is qualified. Attached Figure Description
[0018] Figure 1 This is an overall structural diagram of the vacuum oil filter with detection function of this utility model;
[0019] Figure 2 This is a schematic diagram showing the connection between the injection component and the detection component of this utility model;
[0020] Figure 3 This is a schematic diagram of the connection of the injection components of this utility model;
[0021] Figure 4 This is a connection diagram of the detection component of this utility model;
[0022] Figure 5 This is a schematic diagram showing the connection between the output pipe, the fifth electric valve, and the opening of this utility model.
[0023] In the diagram, 1. Injection assembly; 101. Connector; 102. Delivery pipe; 103. First electric valve; 104. Second electric valve; 105. Return pipe; 106. Pump body; 2. Detection assembly; 201. Detection cylinder; 202. Extraction pipe; 203. Moisture analyzer; 204. Particle analyzer; 205. Guide plate; 206. Transmission pipe; 207. Third electric valve; 208. Storage tank; 209. Discharge pipe; 210. Fourth electric valve; 3. Oil filter cylinder; 4. Controller; 5. Base; 6. Connection hole; 7. Connection pipe; 8. Output pipe; 9. Fifth electric valve; 10. Opening. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 The present invention provides the following technical solution:
[0026] A vacuum oil filter with detection function includes an injection component 1, a detection component 2, an oil filter cylinder 3, a controller 4, and a base 5. The injection component 1 is located on the top of the oil filter cylinder 3, the detection component 2 is located on the front side of the injection component 1, and the oil filter cylinder 3 and the controller 4 are both fixedly connected to the top of the base 5.
[0027] The injection assembly 1 includes a connector 101, a delivery pipe 102, a first electric valve 103, a second electric valve 104, a return pipe 105, and a pump body 106. The connector 101 is fixedly connected to the top of the delivery pipe 102, the delivery pipe 102 is fixedly connected to the top of the oil filter cartridge 3, the first electric valve 103 is fixedly connected to the surface of the delivery pipe 102, the second electric valve 104 is fixedly connected to the surface of the return pipe 105, the return pipe 105 is fixedly connected to the front side of the delivery pipe 102, and the pump body 106 is fixedly connected to the bottom of the return pipe 105.
[0028] In this embodiment: By setting the injection component 1, the injection component 1 can connect to the detection component 2, and can also re-inject the unqualified oil detected by the detection component 2 into the oil filter cylinder 3 for oil filtration. By setting the detection component 2, the detection component 2 can detect the moisture and particles in the filtered oil, thereby determining whether it is qualified. By setting the connector 101, the connector 101 can connect to the external oil delivery pipe. By setting the delivery pipe 102, the delivery pipe 102 can deliver oil into the interior of the oil filter cylinder 3. By setting the first electric valve 103, the first electric valve 103 can control the opening and closing of the delivery pipe 102. By setting the second electric valve 104, the second electric valve 104 can control the opening and closing of the return pipe 105. By setting the return pipe 105, the return pipe 105 is connected and communicates with the delivery pipe 102. By setting the pump body 106, the pump body 106 can connect to the extraction pipe 202.
[0029] Specifically, such as Figure 4 As shown, the detection assembly 2 includes a detection cylinder 201, which is fixedly connected to the bottom of the pump body 106. An extraction pipe 202 is fixedly connected to the bottom of the pump body 106. A moisture detector 203 is fixedly connected to the left side of the detection cylinder 201, and a particle detector 204 is fixedly connected to the right side of the detection cylinder 201.
[0030] Specifically, such as Figure 4 As shown, a guide plate 205 is fixedly connected to the inner wall of the detection cylinder 201, a transmission pipe 206 is fixedly connected to the bottom of the detection cylinder 201, and a third electric valve 207 is fixedly connected to the surface of the transmission pipe 206.
[0031] Specifically, such as Figure 4 As shown, a storage box 208 is fixedly connected to the front side of the transmission pipe 206, a discharge pipe 209 is fixedly connected to the bottom of the storage box 208, and a fourth electric valve 210 is fixedly connected to the surface of the discharge pipe 209.
[0032] In this embodiment: the detection cylinder 201 allows for the storage and testing of the processed oil; the extraction pipe 202, used in conjunction with the pump body 106, allows for the extraction of oil from inside the detection cylinder 201; the moisture detector 203 is an existing device for detecting moisture in oil; the particle detector 204 is an existing device for detecting particulate impurities in oil; and the guide plate 205 guides the oil to the transmission pipe 2. The effects of 06 are as follows: the transmission pipe 206 connects to the storage tank 208; the third electric valve 207 controls the opening and closing of the transmission pipe 206; the storage tank 208 stores qualified oil after filtration; the discharge pipe 209 discharges oil from the storage tank 208; and the fourth electric valve 210 controls the opening and closing of the discharge pipe 209.
[0033] Specifically, such as Figure 4 As shown, the detection cylinder 201 has two connection holes 6 on both sides. The inner walls of the two connection holes 6 are fixedly connected to the surfaces of the moisture detector 203 and the particle detector 204, respectively.
[0034] Specifically, such as Figure 4 As shown, a connecting pipe 7 is fixedly connected to the bottom of the inside of the detection cylinder 201, and the top of the connecting pipe 7 is fixedly connected to the bottom of the guide plate 205.
[0035] In this embodiment: the connection hole 6 is provided in two ways to connect the moisture detector 203 and the particle detector 204. The connection pipe 7 is provided to connect the guide plate 205 and the transmission pipe 206, and they are connected.
[0036] Specifically, such as Figure 5 As shown, an output pipe 8 is fixedly connected to the bottom of the oil filter cylinder 3, and a fifth electric valve 9 is fixedly connected to the surface of the output pipe 8.
[0037] Specifically, such as Figure 5 As shown, the top of the oil filter cylinder 3 is provided with an opening 10, which is connected to the conveying pipe 102.
[0038] In this embodiment: by setting the output pipe 8, the output pipe 8 can achieve the effect of conveying the processed oil into the detection cylinder 201. By setting the fifth electric valve 9, the fifth electric valve 9 can achieve the effect of opening and closing the output pipe 8. By setting the opening 10, the opening 10 can achieve the effect of connecting the conveying pipe 102.
[0039] Working principle: First, connect connector 101 to the oil conveying pipeline, then turn on controller 4 to operate it, thereby filtering the oil in the oil filter cartridge 3. Then, oil is injected into the oil filter cartridge 3 through conveying pipe 102. After processing, open the fifth electric valve 9, so that the discharge pipe 209 conveys the processed oil into the detection cartridge 201. Then, turn on the moisture detector 203 and particle detector 204 to test the oil. If it is qualified, open the third electric valve 207, so that the third electric valve 207 opens the transmission pipe 201. 06. Then, qualified oil can be transported into storage tank 208 for storage. When it is needed, the fourth electric valve 210 is opened, so that qualified oil in storage tank 208 can be discharged from discharge pipe 209 for collection. If the tested oil is unqualified, the first electric valve 103 is closed, and the second electric valve 104 and pump body 106 are opened, so that pump body 106 cooperates with extraction pipe 202 to extract unqualified oil in test cylinder 201, and then transport the unqualified oil back into oil filter cylinder 3 for processing through return pipe 105 and delivery pipe 102 until it is qualified.
[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A vacuum oil filter with detection function, comprising an injection assembly (1), a detection assembly (2), an oil filter cartridge (3), a controller (4), and a base (5), characterized in that: The injection component (1) is located on the top of the oil filter cylinder (3), the detection component (2) is located on the front side of the injection component (1), and the oil filter cylinder (3) and the controller (4) are both fixedly connected to the top of the base (5). The injection assembly (1) includes a connector (101), a delivery pipe (102), a first electric valve (103), a second electric valve (104), a return pipe (105), and a pump body (106). The connector (101) is fixedly connected to the top of the delivery pipe (102), the delivery pipe (102) is fixedly connected to the top of the oil filter cartridge (3), the first electric valve (103) is fixedly connected to the surface of the delivery pipe (102), the second electric valve (104) is fixedly connected to the surface of the return pipe (105), the return pipe (105) is fixedly connected to the front side of the delivery pipe (102), and the pump body (106) is fixedly connected to the bottom of the return pipe (105).
2. The vacuum oil filter with detection function according to claim 1, characterized in that: The detection component (2) includes a detection cylinder (201), which is fixedly connected to the bottom of the pump body (106). An extraction tube (202) is fixedly connected to the bottom of the pump body (106). A moisture detector (203) is fixedly connected to the left side of the detection cylinder (201), and a particle detector (204) is fixedly connected to the right side of the detection cylinder (201).
3. A vacuum oil filter with detection function according to claim 2, characterized in that: A guide plate (205) is fixedly connected to the inner wall of the detection cylinder (201), a transmission pipe (206) is fixedly connected to the bottom of the detection cylinder (201), and a third electric valve (207) is fixedly connected to the surface of the transmission pipe (206).
4. A vacuum oil filter with detection function according to claim 3, characterized in that: A storage box (208) is fixedly connected to the front side of the transmission pipe (206), a discharge pipe (209) is fixedly connected to the bottom of the storage box (208), and a fourth electric valve (210) is fixedly connected to the surface of the discharge pipe (209).
5. A vacuum oil filter with detection function according to claim 2, characterized in that: The detection cylinder (201) has two connection holes (6) on both sides. The inner walls of the two connection holes (6) are fixedly connected to the surfaces of the moisture detector (203) and the particle detector (204), respectively.
6. A vacuum oil filter with detection function according to claim 3, characterized in that: The bottom of the inside of the detection cylinder (201) is fixedly connected to a connecting pipe (7), and the top of the connecting pipe (7) is fixedly connected to the bottom of the guide plate (205).
7. A vacuum oil filter with detection function according to claim 1, characterized in that: The bottom of the oil filter cylinder (3) is fixedly connected to an output pipe (8), and the surface of the output pipe (8) is fixedly connected to a fifth electric valve (9).
8. A vacuum oil filter with detection function according to claim 1, characterized in that: The top of the oil filter cylinder (3) is provided with an opening (10), which is connected to the conveying pipe (102).