Cyclonic chaos spray tower

Abstract

The utility model discloses a cyclone chaos spray tower and relates to the technical field of waste gas treatment. The cyclonic chaos spray tower comprises a water tank, supporting legs are fixedly installed at the top of the water tank, a condensate water tank is fixedly installed at the tops of the supporting legs, a first cyclonic cylinder and a second cyclonic cylinder are fixedly installed at the top of the water tank and the bottom of the condensate water tank, and the first cyclonic cylinder and the second cyclonic cylinder are both communicated with the interior of the water tank and the interior of the condensate water tank; air inlets are formed in the front sides of the first cyclone cylinder and the second cyclone cylinder, and a water inlet pipe and a water outlet pipe are fixedly installed on one side of the water tank. According to the cyclone chaos spray tower, the two cyclone cylinders are adopted to purify waste gas, the overall dust removal efficiency is higher than that of a single-cylinder design, single-cylinder off-line slag removal or maintenance is supported, overall shutdown of the system is avoided, water mist can be condensed into water drops through PP filler, and the water drops are recycled into the water tank; the water mist can be prevented from entering the next group of purification system along with the gas, and the water consumption is also reduced.

Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, and in particular to a cyclone chaotic spray tower. Background Technology

[0002] Industrial waste gas refers to the total amount of pollutant-containing gases generated during fuel combustion and production processes within a factory area. Its composition is complex and it is harmful to human health and the ecological environment. Therefore, it is necessary to purify the waste gas through purification equipment.

[0003] For example, Chinese patent document CN220715357U discloses a novel spray tower, comprising an outer shell with an air inlet at the bottom and an air outlet at the top; a spraying device is located in the upper part of the outer shell, and a water collection tank is located at the bottom of the outer shell, the water collection tank being connected to the spraying device via a circulating water pipe; the spraying device includes a spray pipe connected to the circulating water pipe, and multiple spray heads are detachably installed on the spray pipe. This invention solves the technical problems of low spraying efficiency and difficulty in cleaning existing spray towers. The novel spray tower of this invention has high spraying efficiency, a large contact area with the gas, and low energy consumption; the spray heads are detachable and replaceable for easy cleaning; and it is simple to manufacture, saving time and labor.

[0004] However, during the use of the above-mentioned spray tower, some of the water mist generated by the spray head will enter the next purification system along with the gas from the gas outlet. Since the gas has a high humidity, it will affect the purification effect of the next purification system. Secondly, the loss of water mist will also cause the water level in the spray tower to drop continuously, requiring frequent opening of the valve to replenish it. Utility Model Content

[0005] The purpose of this invention is to provide a cyclone chaotic spray tower to solve the problems and defects mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cyclone-induced chaotic spray tower, including a water tank, a support leg fixedly installed on the top of the water tank, a condensate tank fixedly installed on the top of the support leg, a first cyclone cylinder and a second cyclone cylinder fixedly installed on the top of the water tank and the bottom of the condensate tank, respectively, both communicating with the interior of the water tank and the interior of the condensate tank, with air inlets on the front sides of the first and second cyclone cylinders, a water inlet pipe and a water outlet pipe fixedly installed on one side of the water tank, and a discharge port on the front side of the condensate tank. It also includes a spray assembly installed on the water tank and the condensate tank for spraying... The components include: an opening and closing assembly installed inside the water tank for automatic water replenishment; a sealing assembly installed on the outer front wall of the condensate tank to seal the outlet; PP packing inside the condensate tank to condense water mist into droplets and collect them back into the tank, preventing water mist from entering the next purification system and reducing water consumption; a filter screen fixedly installed on the inner front and rear walls of the water tank; and a cleaning assembly installed on the water tank and filter screen to prevent impurities from clogging the filter screen.

[0007] Preferably, the spray assembly includes a water pump, a water suction pipe, a water delivery pipe, and an atomizing nozzle. The water pump is fixedly installed on the top outer wall of the water tank. One end of the water suction pipe is fixedly connected to the input end of the water pump, and the other end of the water suction pipe passes through the top of the water tank and communicates with the interior of the water tank. The water delivery pipe is fixedly installed at the bottom of the condensate tank, and one end of the water delivery pipe is fixedly connected to the output end of the water pump. The atomizing nozzle is fixedly installed on the water delivery pipe and is used to wash the exhaust gas and remove dust from the exhaust gas.

[0008] Preferably, the opening and closing assembly includes a fixed rod, an L-shaped connecting rod, a float, and a sealing plug. The fixed rod is fixedly installed on the inner wall of the front and rear sides of the water tank, the L-shaped connecting rod is rotatably installed on the outer wall of the fixed rod, the float is fixedly installed on one end of the L-shaped connecting rod, and the sealing plug is fixedly installed on one side of the L-shaped connecting rod, and the sealing plug is in contact with one end of the water inlet pipe.

[0009] Preferably, the sealing assembly includes a sealing plate, a bolt, and a wing nut. The sealing plate is hinged to the front outer wall of the condensate tank, the bolt is fixedly installed on the front side of the condensate tank, and the wing nut is threaded onto the bolt, with the wing nut in contact with the front side of the sealing plate.

[0010] Preferably, the cleaning assembly includes a motor, a rotating shaft, and a cleaning rod. The motor is fixedly installed on the outer wall of the other side of the water tank, the rotating shaft is rotatably installed on the other side of the water tank and on the filter screen, the cleaning rod is fixedly installed on one end of the rotating shaft, the output shaft of the motor is fixedly installed on the other end of the rotating shaft, and the cleaning rod is in contact with the filter screen.

[0011] Preferably, ventilation nets are fixedly installed on the inner walls of the front and rear sides of the condensate tank, PP packing is placed on top of the ventilation nets, and the outer wall of the water supply pipe is fixedly installed with the bottom of the PP packing.

[0012] Preferably, the top of the condensate tank is provided with an air outlet.

[0013] Preferably, a baffle is fixedly installed on the inner side of the air inlet.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This cyclone chaotic spray tower uses two cyclone cylinders to purify the exhaust gas. The overall dust removal efficiency is higher than that of a single cylinder design. It also supports offline cleaning or maintenance of the single cylinder, avoiding the entire system shutdown. Through PP packing, water mist can be condensed into water droplets and recycled into the water tank. This not only prevents water mist from following the gas into the next purification system, but also reduces water consumption.

[0016] When the water level in the tank drops, the opening and closing mechanism can open and close one end of the inlet pipe. When the water level in the tank rises, it can also close one end of the inlet pipe, enabling automatic water replenishment to the tank and ensuring continuous operation of the spray tower. The filter screen can filter impurities, preventing impurities from clogging the water pipes and nozzles when the water is reused. The cleaning mechanism can clean one side of the filter screen to prevent impurities from accumulating on one side of the filter screen and affecting water flow. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the water tank of this utility model;

[0020] Figure 3 for Figure 2 A schematic diagram of the structure on the other side;

[0021] Figure 4 This is a cross-sectional view of the condensate tank of this utility model.

[0022] Reference numerals: 1. Water tank; 2. Support leg; 3. Condensate tank; 4. First cyclone cylinder; 5. Second cyclone cylinder; 6. Air inlet; 7. Baffle plate; 8. Water pump; 9. Pumping pipe; 10. Water supply pipe; 11. Atomizing nozzle; 12. Ventilation net; 13. PP packing; 14. Sealing plate; 15. Bolt; 16. Wing nut; 17. Water inlet pipe; 18. Drain pipe; 19. Fixing rod; 20. L-shaped connecting rod; 21. Float ball; 22. Sealing plug; 23. Air outlet; 24. Filter screen; 25. Motor; 26. Rotating shaft; 27. Cleaning rod. Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution: a cyclone chaotic spray tower, including a water tank 1, a support leg 2 fixedly installed on the top of the water tank 1, a condensate tank 3 fixedly installed on the top of the support leg 2, a first cyclone cylinder 4 and a second cyclone cylinder 5 fixedly installed on the top of the water tank 1 and the bottom of the condensate tank 3, respectively, both communicating with the interior of the water tank 1 and the interior of the condensate tank 3, an air inlet 6 on the front side of the first cyclone cylinder 4 and the second cyclone cylinder 5, a water inlet pipe 17 and a drain pipe 18 fixedly installed on one side of the water tank 1, and a discharge port on the front side of the condensate tank 3, and also includes a spray assembly installed on the water tank 1 and the condensate tank 3 for spraying. The components are used to clean dust in the exhaust gas. The opening and closing component installed inside the water tank 1 is used to automatically replenish water inside the water tank 1. The sealing component installed on the front outer wall of the condensate tank 3 is used to seal the outlet. The PP packing 13 installed inside the condensate tank 3 is used to condense water mist into water droplets and collect them back into the water tank 1. This can prevent water mist from following the gas into the next purification system and also reduce water consumption. The filter screen 24 is fixedly installed on the front and rear inner walls of the water tank 1. The cleaning component installed on the water tank 1 and the filter screen 24 is used to prevent impurities from clogging the filter screen 24.

[0025] Furthermore, the spray assembly includes a water pump 8, a suction pipe 9, a delivery pipe 10, and an atomizing nozzle 11. The water pump 8 is fixedly installed on the top outer wall of the water tank 1. One end of the suction pipe 9 is fixedly connected to the input end of the water pump 8, and the other end of the suction pipe 9 passes through the top of the water tank 1 and communicates with the interior of the water tank 1. The delivery pipe 10 is fixedly installed at the bottom of the condensate tank 3, and one end of the delivery pipe 10 is fixedly connected to the output end of the water pump 8. The atomizing nozzle 11 is fixedly installed on the delivery pipe 10. Exhaust gas is injected into the interior of the first cyclone cylinder 4 and the second cyclone cylinder 5 through the air inlet 6 by an air pump. The water pump 8 is then started. Water is drawn from the water tank 1 through the water pipe 9. The water is then sprayed into the interior of the first cyclone cylinder 4 and the second cyclone cylinder 5 through the water pump 8, water delivery pipe 10, and atomizing nozzle 11. This washes away the dust in the exhaust gas in the first cyclone cylinder 4 and the second cyclone cylinder 5. The washed exhaust gas passes through the ventilation net 12 and PP packing 13 and is discharged from the outlet 23. When the exhaust gas passes through the PP packing 13, the water mist in the exhaust gas condenses into water droplets on the surface of the PP packing 13. The water droplets enter the water tank 1 through the ventilation net 12, the first cyclone cylinder 4, and the second cyclone cylinder 5, allowing for repeated use.

[0026] Furthermore, the opening and closing assembly includes a fixed rod 19, an L-shaped connecting rod 20, a float 21, and a sealing plug 22. The fixed rod 19 is fixedly installed on the inner walls of the front and rear sides of the water tank 1. The L-shaped connecting rod 20 is rotatably installed on the outer wall of the fixed rod 19. The float 21 is fixedly installed on one end of the L-shaped connecting rod 20. The sealing plug 22 is fixedly installed on one side of the L-shaped connecting rod 20, and the sealing plug 22 is in contact with one end of the water inlet pipe 17, connecting the water inlet pipe 17 to the tap water pipe. When the water level inside the water tank 1 decreases... When the water level drops, the float 21 will descend with the water level. The descent of the float 21 will cause the L-shaped connecting rod 20 and the sealing plug 22 to rotate, causing the sealing plug 22 to separate from one end of the water inlet pipe 17. Tap water will enter the water tank 1 through the water inlet pipe 17 to replenish the water inside the water tank 1. When the water level inside the water tank 1 rises, the float 21 will rise with the water level. The rise of the float 21 will cause the L-shaped connecting rod 20 and the sealing plug 22 to rotate in the opposite direction, causing the sealing plug 22 to seal one end of the water inlet pipe 17.

[0027] Furthermore, the sealing assembly includes a sealing plate 14, a bolt 15, and a wing nut 16. The sealing plate 14 is hinged to the front outer wall of the condensate tank 3, the bolt 15 is fixedly installed on the front side of the condensate tank 3, and the wing nut 16 is threaded onto the bolt 15, with the wing nut 16 in contact with the front side of the sealing plate 14.

[0028] Furthermore, the cleaning assembly includes a motor 25, a rotating shaft 26, and a cleaning rod 27. The motor 25 is fixedly installed on the outer wall of the other side of the water tank 1. The rotating shaft 26 is rotatably installed on the other side of the water tank 1 and on the filter screen 24. The cleaning rod 27 is fixedly installed on one end of the rotating shaft 26. The output shaft of the motor 25 is fixedly installed on the other end of the rotating shaft 26, and the cleaning rod 27 is in contact with the filter screen 24.

[0029] Furthermore, ventilation nets 12 are fixedly installed on the inner walls of the front and rear sides of the condensate tank 3, PP packing 13 is placed on top of the ventilation nets 12, and the outer wall of the water supply pipe 10 is fixedly installed with the bottom of the PP packing 13.

[0030] Furthermore, an air vent 23 is provided on the top of the condensate tank 3.

[0031] Furthermore, a baffle 7 is fixedly installed on the inner side of the air inlet 6.

[0032] Working principle: Exhaust gas is injected into the first cyclone cylinder 4 and the second cyclone cylinder 5 through the air inlet 6 using an air pump. The water pump 8 is activated, drawing water from the water tank 1 through the water pipe 9. The water is sprayed through the water pump 8, water pipe 10, and atomizing nozzle 11 into the first cyclone cylinder 4 and the second cyclone cylinder 5, rinsing the exhaust gas inside. The rinsed exhaust gas passes through the ventilation mesh 12 and PP packing 13 and is discharged from the air outlet 23. As the exhaust gas passes through the PP packing 13, water mist condenses on its surface, forming water droplets. These droplets then pass through the ventilation mesh 12, the first cyclone cylinder 4, and the second cyclone cylinder 5 into the water tank 1 for repeated use. The water inlet pipe 17 is connected to the tap water pipe. When the water level in the water tank 1 decreases, the float 21 will descend with the water level. The descent of the float 21 drives the L-shaped connecting rod 20 and the sealing plug 22 to rotate, causing the sealing plug 22 to separate from one end of the water inlet pipe 17. Tap water will enter the water tank 1 through the water inlet pipe 17 to replenish the water inside the water tank 1. When the water level in the water tank 1 rises, the float 21 will rise with the water level. The rise of the float 21 drives the L-shaped connecting rod 20 and the sealing plug 22 to rotate in the opposite direction, causing the sealing plug 22 to seal one end of the water inlet pipe 17. The motor 25 is started, and the output shaft of the motor 25 drives the rotating shaft 26 and the cleaning rod 27 to rotate. The rotation of the cleaning rod 27 can clean one side of the filter screen 24, preventing impurities from accumulating on one side of the filter screen 24.

[0033] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A cyclone-induced chaotic spray tower, comprising a water tank (1), a support leg (2) fixedly installed on the top of the water tank (1), a condensate tank (3) fixedly installed on the top of the support leg (2), a first cyclone cylinder (4) and a second cyclone cylinder (5) fixedly installed on the top of the water tank (1) and the bottom of the condensate tank (3), both the first cyclone cylinder (4) and the second cyclone cylinder (5) communicating with the interior of the water tank (1) and the interior of the condensate tank (3), an air inlet (6) being provided on the front side of the first cyclone cylinder (4) and the second cyclone cylinder (5), a water inlet pipe (17) and a drain pipe (18) fixedly installed on one side of the water tank (1), and a discharge port being provided on the front side of the condensate tank (3), characterized in that, Also includes: The spray assembly installed on the water tank (1) and the condensate tank (3) is used to clean the dust in the exhaust gas; An opening and closing assembly is installed inside the water tank (1) for automatically replenishing water inside the water tank (1); A sealing assembly is installed on the outer wall of the front side of the condensate tank (3). The sealing assembly is used to seal the outlet. The PP packing (13) installed inside the condensation tank (3) is used to condense water mist into water droplets; A filter screen (24) is fixedly installed on the inner wall of the front and rear sides of the water tank (1), and a cleaning component is installed on the water tank (1) and the filter screen (24). The cleaning component is used to prevent impurities from clogging the filter screen (24).

2. The cyclone chaotic spray tower according to claim 1, characterized in that: The spray assembly includes a water pump (8), a water pumping pipe (9), a water delivery pipe (10), and an atomizing nozzle (11). The water pump (8) is fixedly installed on the top outer wall of the water tank (1). One end of the water pumping pipe (9) is fixedly connected to the input end of the water pump (8), and the other end of the water pumping pipe (9) passes through the top of the water tank (1) and communicates with the interior of the water tank (1). The water delivery pipe (10) is fixedly installed at the bottom of the condensate tank (3). One end of the water delivery pipe (10) is fixedly connected to the output end of the water pump (8), and the atomizing nozzle (11) is fixedly installed on the water delivery pipe (10).

3. The cyclone chaotic spray tower according to claim 2, characterized in that: The opening and closing assembly includes a fixed rod (19), an L-shaped connecting rod (20), a float (21), and a sealing plug (22). The fixed rod (19) is fixedly installed on the inner walls of the front and rear sides of the water tank (1). The L-shaped connecting rod (20) is rotatably installed on the outer wall of the fixed rod (19). The float (21) is fixedly installed on one end of the L-shaped connecting rod (20). The sealing plug (22) is fixedly installed on one side of the L-shaped connecting rod (20), and the sealing plug (22) is in contact with one end of the water inlet pipe (17).

4. The cyclone chaotic spray tower according to claim 3, characterized in that: The sealing assembly includes a sealing plate (14), a bolt (15), and a wing nut (16). The sealing plate (14) is hinged to the front outer wall of the condensate tank (3), the bolt (15) is fixedly installed on the front side of the condensate tank (3), and the wing nut (16) is threaded onto the bolt (15). The wing nut (16) is in contact with the front side of the sealing plate (14).

5. The cyclone chaotic spray tower according to claim 4, characterized in that: The cleaning assembly includes a motor (25), a rotating shaft (26), and a cleaning rod (27). The motor (25) is fixedly installed on the outer wall of the other side of the water tank (1). The rotating shaft (26) is rotatably installed on the other side of the water tank (1) and on the filter screen (24). The cleaning rod (27) is fixedly installed on one end of the rotating shaft (26). The output shaft of the motor (25) is fixedly installed on the other end of the rotating shaft (26), and the cleaning rod (27) is in contact with the filter screen (24).

6. The cyclone chaotic spray tower according to claim 5, characterized in that: Ventilation nets (12) are fixedly installed on the inner walls of the front and rear sides of the condensate tank (3). PP filler (13) is placed on top of the ventilation net (12), and the outer wall of the water supply pipe (10) is fixedly installed with the bottom of the PP filler (13).

7. The cyclone chaotic spray tower according to claim 6, characterized in that: The top of the condensate tank (3) is provided with an air outlet (23).

8. The cyclone chaotic spray tower according to claim 7, characterized in that: A baffle (7) is fixedly installed on the inner side of the air inlet (6).

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