Hydrolysis alkaline washing equipment with energy recovery function
By designing a hydrolysis alkaline washing equipment with energy recovery function, the problem of unused waste heat of waste alkaline solution in the traditional hydrolysis alkaline washing process has been solved, realizing the recovery and utilization of waste heat and resource recycling, and improving energy efficiency and environmental protection level.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG HESHENG SILICON NEW MATERIAL CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-05-12
AI Technical Summary
Traditional hydrolysis alkaline washing processes suffer from energy waste, as the residual heat from waste alkaline solutions is not utilized, resulting in high energy consumption and failure to meet environmental protection standards.
Design a hydrolytic alkaline washing device with energy recovery function. Through waste heat recovery components and filter screen system, the waste heat in waste alkaline solution is recovered and the heat recovery pipe is used to preheat new alkaline solution or for use in other process steps. At the same time, the knocking component prevents impurities from entering the filter screen.
This has enabled the effective recovery and utilization of waste alkali liquid heat, improved resource recycling efficiency and energy efficiency, reduced energy consumption, and enhanced environmental protection.
Smart Images

Figure CN224221318U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydrolysis alkaline washing technology, specifically to a hydrolysis alkaline washing device with energy recovery function. Background Technology
[0002] Under the dual pressures of global energy structure transformation and increasingly stringent environmental protection requirements, energy conservation and emission reduction have become core issues for sustainable industrial development. As a crucial unit operation in many industrial sectors such as chemical, pharmaceutical, and dyeing industries for material purification and product refining, the operating efficiency, energy consumption, and environmental performance of hydrolysis-alkali washing systems directly impact a company's economic benefits and social responsibility.
[0003] The traditional hydrolysis alkaline washing process, which has been used for a long time, generally has the problem of wasting energy. Since the alkaline washing reaction usually needs to be heated to nearly 100°C, the waste alkaline liquid still carries a lot of residual heat after the reaction. If it is discharged directly, the residual heat of the waste alkaline liquid is not utilized, resulting in the waste of thermal energy. Utility Model Content
[0004] I. Technical problems to be solved
[0005] The technical problem to be solved by this utility model is to overcome the above-mentioned technical difficulties and provide a hydrolysis alkaline washing equipment with energy recovery function, which can recover and utilize the residual heat in the waste alkaline solution after the reaction for preheating new alkaline solution or for use in other process links, thereby promoting resource recycling and energy efficiency improvement.
[0006] II. Technical Solution
[0007] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows: a hydrolytic alkaline washing device with energy recovery function, including a waste alkali tank, with support legs provided at the four corners of the bottom of the waste alkali tank, and an alkaline washing tank communicating with the top of the waste alkali tank, and further including:
[0008] Waste heat recovery component; The waste heat recovery component is installed inside the waste alkali tank and can recover the waste heat carried in the waste alkali liquid;
[0009] A filter screen is provided; the waste alkali tank and the alkali washing tank are connected by a connecting pipe. The filter screen is installed at the top inside the waste alkali tank and is used in conjunction with the connecting pipe. The side of the filter screen is provided with a striking component for its own use, which can accelerate the entry of waste alkali liquid into the waste alkali tank.
[0010] As an improvement, the waste heat recovery assembly includes a regenerating pipe; multiple sets of regenerating pipes are arranged inside the waste alkali tank, with an input connector at one end of the regenerating pipe extending to the outside and an output connector at the other end of the regenerating pipe extending to the outside.
[0011] As an improvement, the striking assembly includes a striking block and a guide assembly; the striking block is inserted into one side of the waste alkali tank, and a pull ring is provided at one end of the striking block outside the waste alkali tank; the guide assembly is provided on the inner wall of one side of the waste alkali tank, which can guide and limit the striking block.
[0012] As an improvement, the guide assembly includes a groove at the bottom of the striking block, and an L-shaped rod is provided on one side of the inner wall of the waste alkali tank to cooperate with the groove, with the top end of the L-shaped rod slidably connected in the groove.
[0013] As an improvement, the bottom of the waste alkali tank is provided with a waste discharge port, and both the waste discharge port and the connecting pipe are equipped with control valves.
[0014] III. Beneficial Effects
[0015] The advantages of this utility model compared with the prior art are as follows:
[0016] 1. Through the heat recovery pipe, input connector and output connector, the residual heat in the waste alkali solution after the reaction can be recovered and utilized to preheat the new alkali solution or for use in other process links, promoting resource recycling and energy efficiency improvement.
[0017] 2. The waste alkaline solution after the reaction is pre-filtered by the filter screen, which facilitates the use of the solution. In addition, the filter screen can be manually tapped by the tapping block, groove, L-shaped rod and pull ring to prevent impurities from entering the mesh of the filter screen and accelerate the filtration of waste alkaline solution. Attached Figure Description
[0018] Figure 1 This is a three-dimensional schematic diagram of a hydrolytic alkaline washing device with energy recovery function according to this utility model. Figure 1 .
[0019] Figure 2 This is a three-dimensional schematic diagram of a hydrolytic alkaline washing device with energy recovery function according to this utility model. Figure 2 .
[0020] Figure 3 This is a cross-sectional structural diagram of a hydrolytic alkaline washing device with energy recovery function according to this utility model.
[0021] Figure 4 This utility model relates to a hydrolytic alkaline washing device with energy recovery function. Figure 3 Enlarged detail of part A.
[0022] As shown in the figure: 1. Waste alkali tank; 2. Support leg; 3. Alkali washing tank; 4. Connecting pipe; 5. Waste discharge port; 6. Heat recovery pipe; 7. Input connector; 8. Output connector; 9. Filter screen; 10. Striking block; 11. Groove; 12. L-shaped rod; 13. Pull ring. Detailed Implementation
[0023] In the description of this utility model, it should be understood that the terms "center," "lateral," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. Additionally, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion.
[0024] The present invention will now be described in further detail with reference to the accompanying drawings.
[0025] To facilitate the discharge of the waste alkaline solution after the reaction, combined with the attached... Figure 1 and attached Figure 3 A hydrolytic alkaline washing device with energy recovery function includes a waste alkali tank 1, with support legs 2 at each of the four corners of the bottom of the waste alkali tank 1, and an alkaline washing tank 3 connected to the top of the waste alkali tank 1. The waste alkali tank 1 and the alkaline washing tank 3 are connected by a connecting pipe 4. The bottom of the waste alkali tank 1 has a waste discharge port 5, and both the waste discharge port 5 and the connecting pipe 4 are equipped with control valves. The waste alkali solution discharged from the alkaline washing tank 3 enters the waste alkali tank 1 through the connecting pipe 4 for subsequent utilization.
[0026] In order to recover and reuse the residual heat in the waste alkali solution, combined with the attached Figure 2 and attached Figure 3 A waste heat recovery component is installed inside the waste alkali tank 1 to recover the waste heat carried in the waste alkali solution. The waste heat recovery component includes heat recovery pipes 6; multiple sets of heat recovery pipes 6 are installed inside the waste alkali tank 1. One end of each heat recovery pipe 6 extending to the outside is equipped with an input connector 7, and the other end is equipped with an output connector 8. Through the heat recovery pipes 6, the input connector 7, and the output connector 8, the waste heat in the waste alkali solution after the reaction can be recovered and utilized for preheating new alkali solution or for use in other process stages, promoting resource recycling and energy efficiency improvement.
[0027] In order to filter the waste alkaline solution, combined with the attached Figure 3 and attached Figure 4The waste alkali tank 1 and the alkali washing tank 3 are connected by a connecting pipe 4. The filter screen 9 is located at the top of the waste alkali tank 1 and is used in conjunction with the connecting pipe 4. A striking component is provided on the side of the filter screen 9 to accelerate the entry of waste alkali liquid into the waste alkali tank 1. The striking component includes a striking block 10 and a guide component. The striking block 10 is inserted into one side of the waste alkali tank 1. The end of the striking block 10 located outside the waste alkali tank 1 is provided with a pull ring 13. The guide component is located on the inner wall of one side of the waste alkali tank 1 and can guide and limit the striking block 10. The guide component includes a groove 11 located at the bottom of the striking block 10. An L-shaped rod 12 is provided on one side of the inner wall of the waste alkali tank 1 to cooperate with the groove 11. The top end of the L-shaped rod 12 is slidably connected in the groove 11. Pull the ring outward to move the striking block 10. The L-shaped rod 12 slides in the groove 11. Pull the striking block 10 back and forth repeatedly to manually strike the filter screen 9, preventing impurities from entering the mesh of the filter screen and accelerating the filtration of waste alkali liquid.
[0028] In specific implementation of this utility model:
[0029] First, the waste alkali liquid discharged from the alkali washing tank 3 passes through the connecting pipe 4 and then through the filter screen 9, which can preferentially filter the impurities in the waste alkali liquid. The filtered waste alkali liquid then enters the waste alkali tank 1.
[0030] Then, connect the input connector 7 and the output connector 8 to the external delivery pipe. The residual heat in the waste alkali solution after the reaction can be recovered and utilized through the heat recovery pipe 6. This heat can be used to preheat new alkali solution or for use in other process steps, promoting resource recycling and improving energy efficiency. Open the control valve, and the waste liquid after the residual heat has been recovered will be discharged directly through the waste outlet 5.
[0031] During use, pulling the pull ring outwards moves the striking block 10, and the L-shaped rod 12 slides in the groove 11. The striking block 10 is pulled back and forth repeatedly to manually strike the filter screen 9, preventing impurities from entering the mesh of the filter screen and accelerating the filtration of waste alkali liquid.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
[0033] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A hydrolytic alkaline washing device with energy recovery function, comprising a waste alkali tank (1), wherein each of the four corners of the bottom of the waste alkali tank (1) is provided with a support leg (2), and the top of the waste alkali tank (1) is provided with a communicating alkaline washing tank (3), characterized in that, Also includes: Waste heat recovery component; The waste heat recovery component is installed in the waste alkali tank (1) and can recover the waste heat carried in the waste alkali liquid; Filter screen (9); The waste alkali tank (1) and the alkali washing tank (3) are connected by a connecting pipe (4). The filter screen (9) is set at the top of the waste alkali tank (1) and is used in conjunction with the connecting pipe (4). The side of the filter screen (9) is provided with a knocking component for its own use, which can accelerate the entry of waste alkali liquid into the waste alkali tank (1).
2. The hydrolytic alkaline washing equipment with energy recovery function according to claim 1, characterized in that: The waste heat recovery assembly includes a heat recovery pipe (6); multiple sets of heat recovery pipes (6) are arranged inside the waste alkali tank (1), and one end of the heat recovery pipe (6) extending to the outside is provided with an input connector (7), and the other end of the heat recovery pipe (6) extending to the outside is provided with an output connector (8).
3. The hydrolytic alkaline washing equipment with energy recovery function according to claim 1, characterized in that: The striking assembly includes a striking block (10) and a guide assembly; the striking block (10) is inserted into one side of the waste alkali tank (1), and a pull ring (13) is provided at one end of the striking block (10) outside the waste alkali tank (1). The guide assembly is provided on the inner wall of one side of the waste alkali tank (1) and can guide and limit the striking block (10).
4. The hydrolytic alkaline washing equipment with energy recovery function according to claim 3, characterized in that: The guide assembly includes a groove (11) at the bottom of the striking block (10), and an L-shaped rod (12) is provided on one side of the inner wall of the waste alkali tank (1) to cooperate with the groove (11). The top end of the L-shaped rod (12) is slidably connected in the groove (11).
5. The hydrolytic alkaline washing equipment with energy recovery function according to claim 1, characterized in that: The waste alkali tank (1) is provided with a waste discharge port (5) at the bottom end, and both the waste discharge port (5) and the connecting pipe (4) are provided with control valves.