Optical axis rail type reciprocating machine

By using an optical shaft structure and a wear-resistant nylon wheel design, the problem of powder agglomeration in traditional reciprocating machines has been solved, achieving stable motion and reducing maintenance frequency, thus improving the operational stability and precision of the spraying equipment.

CN224221655UActive Publication Date: 2026-05-12HUNAN YUANYANG INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUNAN YUANYANG INTELLIGENT EQUIP CO LTD
Filing Date
2025-04-23
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The square tube track of traditional reciprocating machines is prone to powder agglomeration during long-term operation, causing the equipment to vibrate. Furthermore, the wear resistance and friction problems of existing PU wheels have not been effectively solved.

Method used

It adopts a smooth optical shaft structure, uses wear-resistant nylon wheels instead of PU wheels, and reduces powder accumulation through self-lubricating properties. The design of guide wheel mounting column and aluminum support circular linear track achieves stable movement.

Benefits of technology

It effectively solves the problem of powder agglomeration, reduces powder accumulation caused by friction, lowers the maintenance frequency, and improves the equipment's motion stability and spraying accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an optical axis rail type reciprocating machine. The optical axis rail type reciprocating machine comprises a front side plate, a left side plate, a right side plate and a rear side plate, wherein the front side plate, the left side plate, the right side plate and the rear side plate can be assembled and spliced to form a base; the guide wheel mounting stand column is mounted on the base; the balancing weight is mounted on the guide wheel mounting stand column; the two sets of aluminum support circular linear rails are both installed on the guide wheel installation stand columns. And the two guide wheel mounting plates are mounted on the two groups of aluminum support circular linear rails. According to the polished shaft rail type reciprocating machine, the polished shaft is smooth in surface and not prone to adsorbing powder, the problem of powder caking of a traditional square pipe rail can be fundamentally solved, the nylon wheels (replacing PU wheels) are high in material hardness and abrasion resistance, powder accumulation generated by friction is further reduced, meanwhile, the polished shaft rail type reciprocating machine has the self-lubricating characteristic, and the service life of the reciprocating machine is prolonged. And the maintenance frequency is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of reciprocating machine technology, and particularly relates to an optical axis track type reciprocating machine. Background Technology

[0002] An integrated powder coating booth (also known as a spray booth) is a closed equipment used for powder coating operations. It is mainly used to spray powder coatings onto the surface of workpieces and is commonly found in industries such as automobile manufacturing, home appliance coating, and metal surface treatment. A reciprocating machine is required when performing powder coating operations.

[0003] Regarding the aforementioned related technologies, the inventor believes that the following defects exist:

[0004] 1. Traditional reciprocating machines generally adopt a column-guided structure, which is usually used in conjunction with PU wheel drive. However, during long-term operation, the powder in this structure will clump on the track, causing the reciprocating machine to vibrate.

[0005] Therefore, it is necessary to provide a new optical axis track reciprocating machine to solve the above-mentioned technical problems. Utility Model Content

[0006] The technical problem solved by this utility model is to provide a reciprocating machine with a smooth surface along the optical axis, which is not easy to attract powder and can fundamentally solve the problem of powder agglomeration in traditional square tube tracks. Furthermore, the high hardness and wear resistance of the nylon wheel (replacing the PU wheel) further reduces the powder accumulation caused by friction. At the same time, it has self-lubricating properties and reduces the maintenance frequency.

[0007] To solve the above technical problems, the optical axis track reciprocating machine provided by this utility model includes: a front side plate, two left and right side plates and a rear side plate, wherein the front side plate, the two left and right side plates and the rear side plate can be assembled and spliced ​​to form a base;

[0008] A guide wheel mounting column is mounted on a base.

[0009] A counterweight, which is mounted on the guide wheel mounting column;

[0010] Two sets of aluminum support circular linear tracks are installed on the guide wheel mounting column;

[0011] Two guide wheel mounting plates are installed on two sets of aluminum support circular linear tracks.

[0012] As a further embodiment of this utility model, two guide wheels are rotatably mounted on the outer wall of the two guide wheel mounting plates that are close to each other, and the four guide wheels correspond to each other in pairs.

[0013] As a further embodiment of this utility model, two gun barrel fixing brackets are symmetrically installed on the two guide wheel mounting plates, and the same aluminum tube is installed on both gun barrel fixing brackets.

[0014] As a further embodiment of this utility model, multiple gun rods are symmetrically installed on the aluminum tube, and an electrostatic powder spray gun is connected to the end of each gun rod away from the aluminum tube.

[0015] As a further embodiment of this utility model, a motor is mounted on the base, a reducer is mounted on the motor, a drive wheel is mounted on the reducer, and a synchronous pulley is sleeved on the drive wheel.

[0016] As a further embodiment of this utility model, a wiring trough support frame is installed on the base, and synchronous pulleys are installed on both the drive wheel and the guide wheel mounting column, with the same synchronous belt fitted onto the two synchronous pulleys.

[0017] Compared with related technologies, the optical axis track reciprocating machine provided by this utility model has the following beneficial effects:

[0018] 1. The surface of the optical axis of this invention is smooth and does not easily attract powder, which can fundamentally solve the problem of powder agglomeration in traditional square tube tracks;

[0019] 2. This utility model utilizes nylon wheels (which replace PU wheels) to further reduce powder accumulation caused by friction, while also possessing self-lubricating properties to reduce maintenance frequency. Attached Figure Description

[0020] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 This is a schematic diagram of the present invention;

[0022] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 3 This is a top-view structural diagram of the present invention.

[0024] In the diagram: 1. Guide wheel; 2. Aluminum support circular linear track; 3. Guide wheel mounting plate; 4. Guide wheel mounting column; 5. Counterweight; 6. Gun barrel fixing bracket; 7. Aluminum tube; 8. Gun barrel; 9. Electrostatic powder spray gun; 10. Motor; 11. Reducer; 12. Drive wheel; 13. Synchronous belt pulley; 14. Wiring trough support frame; 15. Wire trough; 16. Front side plate; 17. Left and right side plates; 18. Rear side plate; 19. Synchronous belt. Detailed Implementation

[0025] Please refer to the following: Figure 1, Figure 2 and Figure 3 ,in, Figure 1 This is a schematic diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the present invention; Figure 3 This is a top-down structural schematic diagram of the present invention. The optical axis track type reciprocating machine includes: a front side plate 16, two left and right side plates 17 and a rear side plate 18, wherein the front side plate 16, the two left and right side plates 17 and the rear side plate 18 can be assembled and spliced ​​to form a base;

[0026] Guide wheel mounting column 4 is mounted on the base;

[0027] Counterweight 5, which is mounted on guide wheel mounting column 4;

[0028] Two sets of aluminum support circular linear tracks 2 are installed on guide wheel mounting columns 4;

[0029] Two guide wheel mounting plates 3 are installed on two sets of aluminum support circular linear rails 2.

[0030] Two guide wheels 1 are rotatably mounted on the outer wall of the two guide wheel mounting plates 3 that are close to each other, and the four guide wheels 1 correspond to each other in pairs.

[0031] Two gun barrel fixing brackets 6 are symmetrically installed on the two guide wheel mounting plates 3, and the same aluminum tube 7 is installed on both gun barrel fixing brackets 6.

[0032] Multiple gun rods 8 are symmetrically installed on the aluminum tube 7, and an electrostatic powder spray gun 9 is connected to the end of each gun rod 8 away from the aluminum tube 7.

[0033] A motor 10 is mounted on the base, a reducer 11 is mounted on the motor 10, a drive wheel 12 is mounted on the reducer 11, and a synchronous pulley 13 is fitted onto the drive wheel 12.

[0034] A wiring trough support frame 14 is installed on the base, and synchronous pulleys 13 are installed on both the drive wheel 12 and the guide wheel mounting column 4. The two synchronous pulleys 13 are fitted with the same synchronous belt 19.

[0035] The synchronous pulley 13 is a nylon pulley.

[0036] The working principle of the optical axis track reciprocating machine provided by this utility model is as follows:

[0037] First step: Motor 10 drives drive wheel 12 to rotate through reducer 11. Drive wheel 12 drives synchronous pulley 13 and synchronous belt 19 to move. Synchronous belt 19 transmission has the characteristics of no slippage and accurate transmission ratio. Therefore, based on synchronous belt 19 driving wheel mounting plate 3 and gun barrel fixing frame 6 to move, the movement stability and accuracy of aluminum tube 7, gun barrel 8 and electrostatic powder spray gun 9 can be ensured.

[0038] The second step: The movement of the synchronous belt 19 is transmitted to the guide wheel mounting plate 3 through the synchronous belt pulley 13 on the guide wheel mounting column 4. The guide wheel 1 on the guide wheel mounting plate 3 cooperates with the aluminum support circular linear track 2 to realize the reciprocating linear motion along the optical axis.

[0039] Third step: The counterweight 5 is installed on the guide wheel mounting column 4 to balance the weight of the guide wheel mounting plate 3 and the spray gun assembly, reduce the motor load, and improve the stability of movement;

[0040] Fourth step: Multiple electrostatic powder spray guns 9 are fixed on the gun rod fixing bracket 6 and aluminum tube 7 on the guide wheel mounting plate 3, and uniform spraying or processing is achieved with the reciprocating motion of the guide wheel mounting plate 3.

[0041] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0042] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.

Claims

1. A reciprocating machine with an optical axis track, characterized in that, include: The base consists of a front panel, two left and right side panels, and a rear panel, which can be assembled and spliced ​​together to form a base. A guide wheel mounting column is mounted on a base. A counterweight, which is mounted on the guide wheel mounting column; Two sets of aluminum support circular linear tracks are installed on the guide wheel mounting column; Two guide wheel mounting plates are installed on two sets of aluminum support circular linear tracks.

2. The optical axis track type reciprocating machine according to claim 1, characterized in that: Two guide wheels are rotatably mounted on the outer wall of each of the two guide wheel mounting plates that are close to each other, and the four guide wheels correspond to each other in pairs.

3. The optical axis track type reciprocating machine according to claim 2, characterized in that: Two gun barrel mounting brackets are symmetrically mounted on the two guide wheel mounting plates, and the same aluminum tube is mounted on both gun barrel mounting brackets.

4. The optical axis track type reciprocating machine according to claim 3, characterized in that: Multiple gun rods are symmetrically installed on the aluminum tube, and an electrostatic powder spray gun is connected to the end of each gun rod away from the aluminum tube. A motor is installed on the base, a reducer is installed on the motor, a drive wheel is installed on the reducer, and a synchronous pulley is fitted on the drive wheel. A wiring trough support frame is installed on the base, and synchronous pulleys are installed on both the drive wheel and the guide wheel mounting column. The two synchronous pulleys are fitted with the same synchronous belt.