Alkaline battery production spraying device

Abstract

The utility model discloses a spraying device for alkaline battery production, which relates to the technical field of battery production equipment and comprises a bottom plate, a mold frame is arranged at the upper end of the bottom plate, a battery shell mold is inserted into the upper end of the mold frame, a collecting box is inserted into one side of the mold frame, and a mounting plate is fixedly mounted at the upper end of the bottom plate. And a supporting plate is fixedly mounted on the outer side of the mounting plate through a lifting mechanism. By adopting the structure, the output end of the driving motor drives the screw rod to rotate at the mounting groove, so that the lifting seat in threaded connection with the outer side of the screw rod slides, the lifting seat drives the spray head to move downwards and extend into a battery shell of a battery shell mold, and then the transfer pump distributes and conveys a material box coating to the conveying branch pipe through the conveying main pipe; and the inner wall of the battery shell can be uniformly sprayed by connecting a rotating mechanism at the spray head through the conveying branch pipe.

Description

Technical Field

[0001] This utility model belongs to the technical field of battery production equipment, and specifically relates to a spraying device for alkaline battery production. Background Technology

[0002] Alkaline zinc-manganese batteries are batteries made with zinc as the negative electrode, manganese dioxide as the positive electrode, and sodium hydroxide or potassium hydroxide as the electrolyte, employing a reverse polarity structure. Current manufacturing processes for alkaline zinc-manganese rechargeable batteries involve spraying a conductive emulsion onto the inner surface of the steel casing to reduce the overall battery resistance.

[0003] A search revealed that Chinese Patent CN211637047U discloses a spraying device for the production of alkaline zinc-manganese batteries, comprising a spraying box, a nozzle bracket, a nozzle, and a liquid delivery device. The nozzle bracket is fixedly mounted on the top surface inside the spraying box, and the nozzle is mounted on the bottom surface of the nozzle bracket. The liquid delivery device includes a delivery pipe, a liquid tank, and a pump. The pump delivers liquid from the liquid tank to the nozzle through the delivery pipe. The spraying device also includes a spraying disc with a rectangular mounting groove on its top surface. A placement disc is detachably mounted in the rectangular mounting groove, and a water passage hole penetrating the side of the spraying disc is opened on one side of the bottom surface of the rectangular mounting groove. A placement cavity is provided on the top surface of the placement disc, the diameter of which is larger than the outer diameter of the battery casing. A cross-shaped support structure is provided on the bottom surface of the placement cavity, and the length from the top opening of the placement cavity to the cross-shaped support structure is greater than the length of the battery casing. The cross-shaped support structure consists of mutually perpendicular horizontal and vertical bars.

[0004] As can be seen from the existing technology, during the production process of alkaline batteries, a conductive layer needs to be coated inside the cylindrical steel casing of the battery. This involves spraying graphite conductive liquid onto the inner wall. Existing battery liquid spraying devices generally use conventional nozzles, which can only spray the conductive liquid onto the inner wall and cannot achieve a uniform formation of the conductive liquid layer on the inner wall. This will affect the performance of the battery. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a spraying device for alkaline battery production, so as to solve the problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] An alkaline battery production spraying device includes a base plate, a mold frame at the upper end of the base plate, a battery casing mold inserted into the upper end of the mold frame, a collection box inserted into one side of the mold frame, an mounting plate fixedly installed at the upper end of the base plate, a support plate fixedly installed on the outer side of the mounting plate via a lifting mechanism, a spray head rotatably connected to the inner side of the support plate, a rotating mechanism on the outer side of the spray head, a platform fixedly installed at the upper end of the support plate, a material pump and a material box fixedly installed at the upper end of the platform, the input end of the material pump being connected to the material box via a pipe, a main conveying pipe fixedly installed at the lower end of the platform, the output end of the material pump being connected to the main conveying pipe via a guide pipe, a branch conveying pipe fixedly installed at the lower end of the main conveying pipe, and the upper end of the branch conveying pipe and the spray head being rotatably connected.

[0008] The rotating mechanism includes an electric push rod, which is fixedly mounted on the upper end of a support plate. A push frame is fixedly mounted on the output end of the electric push rod. A rack is slidably connected to the upper end of the support plate. The end of the push frame and the rack are fixedly mounted. A toothed ring is fixedly mounted on the outer side of the nozzle. The teeth of the rack and the toothed ring are meshed.

[0009] The lifting mechanism includes a mounting groove, which is formed on the outside of the mounting plate. A screw is rotatably connected to the inside of the mounting groove. A drive motor is fixedly installed on the upper end of the mounting plate. The upper end of the screw passes through the inner wall of the mounting groove and is fixedly installed to the output end of the drive motor. A lifting seat is threadedly connected to the outside of the screw. The lifting seat is slidably connected to the inside of the mounting groove. One end of the support plate is fixedly installed to the lifting seat.

[0010] As a preferred technical solution, a slide rail is fixedly installed on the upper end of the support plate, and the lower end of the rack is slidably connected to the inner side of the upper end of the slide rail.

[0011] As a preferred technical solution, a sliding rod is symmetrically fixedly installed on the inner side of the mounting groove, and the lifting seat is slidably connected to the outer side of the sliding rod.

[0012] As a preferred technical solution, reinforcing rods are symmetrically welded to the outer side of the lifting seat, and the other end of the reinforcing rods is welded to the lower end of the support plate.

[0013] As a preferred technical solution, the upper end of the mold frame is provided with a slot, the battery casing mold is inserted into the inner side of the slot, the inner side of the slot is provided with a through hole, and the upper inner side of the battery casing mold is provided with a positioning hole.

[0014] In summary, the present invention has the following main advantages:

[0015] First, the screw is driven to rotate in the mounting slot by the output end of the drive motor, so that the lifting seat connected to the screw on the outside slides. The lifting seat drives the nozzle to move down and extend into the battery shell of the battery shell mold. Then, the material pump distributes the paint from the material box to the conveying branch pipe through the conveying main pipe, and then to the nozzle through the conveying branch pipe. By engaging the rotating mechanism at the nozzle, uniform spraying of the inner wall of the battery shell can be achieved.

[0016] Secondly, the positioning holes on the battery casing mold make it easy to position the battery casing cylinder. The battery casing mold is inserted into the mold frame on the base plate. During the spraying process, the positioning holes are set directly above the collection box, which makes it easy to recycle some of the paint. After recycling, the collection box can be removed directly, and the paint can be transferred to the material box, thus avoiding paint waste. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is the utility model Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 This is a schematic diagram of the bottom structure of the platform of this utility model;

[0020] Figure 4 This is an exploded view of the mold frame of this utility model.

[0021] Reference numerals: 1. Base plate; 2. Mold frame; 3. Collection box; 4. Battery casing mold; 5. Positioning hole; 6. Mounting plate; 7. Lifting mechanism; 701. Mounting groove; 702. Screw; 703. Drive motor; 704. Lifting seat; 8. Slide rod; 9. Reinforcing rod; 10. Support plate; 11. Platform; 12. Material pump; 13. Material box; 14. Conveying branch pipe; 15. Nozzle; 16. Rotating mechanism; 161. Electric push rod; 162. Push frame; 163. Rack; 164. Gear ring; 17. Slide rail; 18. Main conveying pipe; 19. Slot; 20. Through hole. Detailed Implementation

[0022] refer to Figures 1 to 4The alkaline battery production spraying device described in this embodiment includes a base plate 1, a mold frame 2 at the upper end of the base plate 1, a battery casing mold 4 inserted into the upper end of the mold frame 2, a collection box 3 inserted into one side of the mold frame 2, an mounting plate 6 fixedly installed at the upper end of the base plate 1, a support plate 10 fixedly installed on the outer side of the mounting plate 6 via a lifting mechanism 7, a spray nozzle 15 rotatably connected to the inner side of the support plate 10, a rotating mechanism 16 provided on the outer side of the spray nozzle 15, a frame 11 fixedly installed at the upper end of the support plate 10, a material pump 12 and a material box 13 fixedly installed at the upper end of the frame 11 respectively, the input end of the material pump 12 is connected to the material box 13 via a pipe, a conveying main pipe 18 is fixedly installed at the lower end of the frame 11, and the output end of the material pump 12 is connected to... The guide pipe is connected to the main conveying pipe 18. A conveying branch pipe 14 is fixedly installed at the lower end of the main conveying pipe 18. The upper ends of the conveying branch pipe 14 and the nozzle 15 are rotatably connected. The lifting mechanism 7 includes a mounting groove 701, which is opened on the outside of the mounting plate 6. A screw 702 is rotatably connected to the inside of the mounting groove 701. A drive motor 703 is fixedly installed at the upper end of the mounting plate 6. The upper end of the screw 702 passes through the inner wall of the mounting groove 701 and is fixedly installed to the output end of the drive motor 703. A lifting seat 704 is threadedly connected to the outside of the screw 702. The lifting seat 704 is slidably connected to the inside of the mounting groove 701. One end of the support plate 10 is fixedly installed to the lifting seat 704. The screw 702 is driven by the output end of the drive motor 703 to move in the mounting groove 701. Rotation at slot 701 causes the lifting seat 704, threadedly connected to the outer side of screw 702, to slide. The lifting seat 704 then moves the nozzle 15 downwards and inserts it into the battery casing of the battery casing mold 4. Subsequently, the pump 12 distributes the paint from the material box 13 through the main conveying pipe 18 to the conveying branch pipe 14, and then through the conveying branch pipe 14 to the nozzle 15. Engaging the rotating mechanism 16 at the nozzle 15, uniform spraying of the inner wall of the battery casing can be achieved. A shaft seal structure is also provided between the conveying branch pipe 14 and the inner upper end of the nozzle 15, satisfying the sealed conveying of the paint while also ensuring the rotational function between the two. The positioning hole 5 on the battery casing mold 4 allows for convenient positioning of the battery casing cylinder. The nozzle 4 is inserted into the mold frame 2 on the base plate 1. During the spraying process, it is positioned directly above the collection box 3 through the positioning hole 5, which facilitates the recovery of some paint. After recovery, the collection box 3 can be directly removed, and the paint can be transferred to the material tank 13. In addition, the material tank 13 is equipped with a covered inlet with a filter structure to filter the paint as it is added to the material tank 13, which can prevent the nozzle 15 from clogging. Furthermore, a stirring motor is provided at the top of the material tank 13, and an agitator is provided at the output end of the stirring motor. The agitator can stir the paint in the material tank 13 to prevent sedimentation and separation. Additionally, an observation window is provided on the material tank 13 to facilitate the observation of the material tank 13's storage level and make replenishment convenient.

[0023] The rotating mechanism 16 includes an electric push rod 161, which is fixedly mounted on the upper end of the support plate 10. A push frame 162 is fixedly mounted on the output end of the electric push rod 161. A rack 163 is slidably connected to the upper end of the support plate 10. The end of the push frame 162 and the rack 163 are fixedly mounted. A toothed ring 164 is fixedly mounted on the outer side of the nozzle 15. The teeth of the rack 163 and the toothed ring 164 are meshed. Based on the nozzle 15 being rotated and mounted on the support plate 10, the extension and retraction of the output end of the electric push rod 161 is simultaneously linked through the push frame 162. Multiple racks 163 slide, and the racks 163 mesh with the toothed rings 164 on the outside of the spray head 15, allowing the spray head 15 to rotate on the support plate 10, thus facilitating uniform spraying of the inner wall of the battery casing. The position of the spray head 15 corresponds to the position of the positioning hole 5 of the battery casing mold 4, and a row of nozzles is provided on the lower outer surface of the spray head 15. The rotation of the spray head 15 allows the liquid to be uniformly sprayed onto the inner wall of the battery casing through the nozzles. The spraying method of the nozzles is diffusion type, which can ensure the coverage and uniformity of the spray.

[0024] refer to Figure 2 A slide rail 17 is fixedly installed on the upper end of the support plate 10, and the lower end of the rack 163 is slidably connected to the inner side of the upper end of the slide rail 17. The rack 163 can slide on the support plate 10 through the slide rail 17 on the support plate 10.

[0025] refer to Figure 1 A sliding rod 8 is symmetrically fixedly installed on the inner side of the mounting groove 701. The lifting seat 704 is slidably connected to the outer side of the sliding rod 8. Through the sliding rod 8 at the mounting groove 701, the lifting seat 704 can slide stably up and down at the mounting groove 701.

[0026] refer to Figure 1 The outer side of the lifting seat 704 is symmetrically welded with reinforcing rods 9. The other end of the reinforcing rods 9 is welded to the lower end of the support plate 10. The reinforcing rods 9 on the lifting seat 704 can enhance the support effect on the support plate 10 and ensure its stability.

[0027] refer to Figure 4 The upper end of the mold frame 2 is provided with a slot 19, and the battery casing mold 4 is inserted into the inner side of the slot 19. The inner side of the slot 19 is provided with a through hole 20, and the upper inner side of the battery casing mold 4 is provided with a positioning hole 5. The battery casing mold 4 can be easily positioned and placed through the slot 19 on the mold frame 2. Excess paint during the spraying process can be received through the through hole 20 at the slot 19.

[0028] Operating principle and advantages: During use, the output end of the drive motor 703 drives the screw 702 to rotate at the mounting slot 701, causing the lifting seat 704 connected to the outer thread of the screw 702 to slide. The lifting seat 704 drives the nozzle 15 to move down and extend into the battery shell of the battery shell mold 4. Then, the material pump 12 distributes the paint from the material box 13 to the conveying branch pipe 14 through the conveying main pipe 18, and then conveys it to the nozzle 15 through the conveying branch pipe 14. At the same time, the output end of the electric push rod 161 extends and retracts through the push frame 162 to simultaneously link multiple racks 163 to slide. The racks 163 mesh with the toothed ring 164 on the outside of the nozzle 15, allowing the nozzle 15 to rotate on the support plate 10, which facilitates uniform spraying of the inner wall of the battery shell.

[0029] The positioning hole 5 on the battery casing mold 4 allows for easy positioning of the battery casing cylinder. The battery casing mold 4 is inserted into the mold frame 2 on the base plate 1. During the spraying process, the positioning hole 5 is positioned directly above the collection box 3, which allows for easy recycling of some of the paint. After recycling, the collection box 3 can be removed directly, and the paint can be transferred to the material box 13.

Claims

1. A spray coating apparatus for alkaline battery production, characterized in that, The system includes a base plate (1), a mold frame (2) at the upper end of the base plate (1), a battery casing mold (4) inserted into the upper end of the mold frame (2), a collection box (3) inserted into one side of the mold frame (2), an mounting plate (6) fixedly installed at the upper end of the base plate (1), a support plate (10) fixedly installed on the outer side of the mounting plate (6) via a lifting mechanism (7), a nozzle (15) rotatably connected to the inner side of the support plate (10), a rotating mechanism (16) provided on the outer side of the nozzle (15), and the support plate (10) A frame (11) is fixedly installed at the upper end of the device. A material pump (12) and a material box (13) are fixedly installed at the upper end of the frame (11). The input end of the material pump (12) is connected to the material box (13) through a pipe. A conveying main pipe (18) is fixedly installed at the lower end of the frame (11). The output end of the material pump (12) is connected to the conveying main pipe (18) through a pipe guide. A conveying branch pipe (14) is fixedly installed at the lower end of the conveying main pipe (18). The upper ends of the conveying branch pipe (14) and the nozzle (15) are rotatably connected.

2. The alkaline battery production spraying device according to claim 1, characterized in that: The rotating mechanism (16) includes an electric push rod (161), which is fixedly installed on the upper end of the support plate (10). A push frame (162) is fixedly installed at the output end of the electric push rod (161). A rack (163) is slidably connected to the upper end of the support plate (10). The end of the push frame (162) and the rack (163) are fixedly installed. A toothed ring (164) is fixedly installed on the outer side of the nozzle (15). The teeth of the rack (163) and the toothed ring (164) are meshed.

3. The alkaline battery production spraying device according to claim 2, characterized in that: The upper end of the support plate (10) is fixedly installed with a slide rail (17), and the lower end of the rack (163) is slidably connected to the inner side of the upper end of the slide rail (17).

4. The alkaline battery production spraying device according to claim 1, characterized in that: The lifting mechanism (7) includes a mounting groove (701) which is located on the outside of the mounting plate (6). A screw (702) is rotatably connected to the inside of the mounting groove (701). A drive motor (703) is fixedly installed on the upper end of the mounting plate (6). The upper end of the screw (702) passes through the inner wall of the mounting groove (701) and is fixedly installed to the output end of the drive motor (703). A lifting seat (704) is threadedly connected to the outside of the screw (702). The lifting seat (704) is slidably connected to the inside of the mounting groove (701). One end of the support plate (10) is fixedly installed to the lifting seat (704).

5. The alkaline battery production spraying apparatus according to claim 4, characterized in that: The inner side of the mounting groove (701) is symmetrically fixed with a slide rod (8), and the lifting seat (704) is slidably connected to the outer side of the slide rod (8).

6. The alkaline battery production spraying apparatus according to claim 4, characterized in that: The lifting seat (704) is symmetrically welded with reinforcing rods (9) on its outer side, and the other end of the reinforcing rods (9) is welded to the lower end of the support plate (10).

7. The alkaline battery production spraying apparatus according to claim 1, characterized in that: The upper end of the mold frame (2) is provided with a slot (19), the battery casing mold (4) is inserted into the inside of the slot (19), the inside of the slot (19) is provided with a through hole (20), and the upper end of the battery casing mold (4) is provided with a positioning hole (5).

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