Shaping frame for glue pouring and curing of wires
By designing a shaping frame for wire coating and curing, and using a support frame and clamping components to achieve vertical positioning of the cable, the problem of uneven coating was solved, the quality and safety of the cable were improved, and the defect rate was reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN NENGTE AUTOMATION TECH CO LTD
- Filing Date
- 2025-03-17
- Publication Date
- 2026-05-12
AI Technical Summary
After the cables are coated with adhesive, they cannot be placed vertically, resulting in uneven distribution of the adhesive, which affects the performance and safety of the cables. In addition, the existing positioning method leads to a high defect rate in production.
Design a shaping frame for wire potting and curing, including a support frame and clamping components, which vertically positions the cable through clamping holes to ensure uniform distribution of potting compound.
It achieves uniform distribution of potting compound, improves cable quality and safety, reduces defect rate, and facilitates inspection and maintenance.
Smart Images

Figure CN224221830U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of clamping and positioning tooling technology, specifically a shaping frame for wire potting and curing. Background Technology
[0002] In today's cable manufacturing industry, the potting process is a core step in improving cable performance and stability, and has received considerable attention. After the potting process, the placement and positioning of the cable plays a crucial role in the final product quality. Ideally, the potted cable should be placed vertically to ensure even distribution of the potting compound and to guarantee that all performance indicators of the cable reach their optimal state. However, since vertical placement is not always possible, uneven glue distribution can easily occur during the potting process. Excessive glue in some areas may lead to increased local weight and reduced flexibility, while insufficient glue in others will affect the cable's insulation performance and mechanical strength, posing safety hazards during actual use. These problems not only reduce product quality and reliability but also significantly increase the defect rate during production. Therefore, it is necessary to develop an auxiliary positioning bracket to solidify and shape the cable. Utility Model Content
[0003] The purpose of this invention is to provide a shaping frame for wire potting and curing, so as to solve the technical problems in the background art.
[0004] To achieve the aforementioned objectives, this utility model provides the following technical solution:
[0005] A shaping frame for wire coating and curing includes a support frame, which is a rectangular structure formed by splicing several columns. A support beam is provided in the hollow position of the front side of the support frame. The support beam is horizontally fixed to the left and right sides of the support frame. A first clamping assembly is provided above the support beam, and a second clamping assembly is provided below the support beam. The first clamping assembly has several identical first clamping holes equidistantly arranged along the horizontal direction. The second clamping assembly has corresponding second clamping holes that cooperate with the first clamping holes to clamp and position the cable vertically.
[0006] The first clamping assembly includes a first positioning plate, which is fixedly installed with a support beam. Several recessed first storage slots are equidistantly provided on one side of the first positioning plate. The first storage slots are open V-shaped structures. A first guide plate is provided above or below the first storage slots. The first guide plate is fixedly installed with the first positioning plate. The first guide plate is provided with a recessed second storage slot in the direction of the first storage slots. The second storage slots are open V-shaped structures. The second storage slots and the first storage slots are arranged opposite each other to form a first clamping hole that forms a closed structure.
[0007] The first guide plate is provided with a first mounting arm extending toward the first positioning plate. The first mounting arm is provided with a first mounting hole of elongated structure. At least one second mounting hole is provided between adjacent first storage slots on the first positioning plate.
[0008] The second clamping assembly includes a second positioning plate, which is fixedly installed with a support beam. Several first positioning holes are equidistantly provided on the second positioning plate. The first positioning holes are triangular in structure. A first limiting strip is installed above or below the second positioning plate. The first limiting strip spans the first positioning holes on the second positioning plate. The distance between the first limiting strip and the first positioning holes forms a second clamping hole.
[0009] The first limiting strip is provided with a second mounting arm extending toward the second positioning plate. The second mounting arm is provided with a third mounting hole of elongated structure. At least one fourth mounting hole is provided between adjacent first positioning holes on the second positioning plate.
[0010] At least one fixing plate is provided above the first clamping assembly. The fixing plate is parallel to the support beam and has several fixing holes.
[0011] Compared with existing technologies, the shaping frame for wire potting and curing disclosed in this application has a simple structure and is easy to install. When the cable is placed vertically, the potting compound can flow and fill more evenly around the cable under the action of gravity, avoiding local accumulation or uneven distribution of the compound due to horizontal placement. This helps to form a uniform potting layer, improves potting quality, and enhances the protection of the cable. Moreover, using the shaping frame of this application, vertically placed cables are neatly arranged on the support, which facilitates the visual inspection of the potted cables by the staff, allowing for the timely detection of potential problems, such as incomplete filling of the compound or surface defects, facilitating timely maintenance or replacement of the cables when necessary. Attached Figure Description
[0012] Figure 1 : A three-dimensional structural diagram of this application;
[0013] Figure 2 Top view of the first clamping component;
[0014] Figure 3 : Exploded structural diagram of the first clamping component;
[0015] Figure 4 Top view of the second clamping component;
[0016] Figure 5 : Exploded view of the second clamping component;
[0017] Figure 6 : A diagram of the cable structure held in this application;
[0018] Figure 7 The installation and usage effect diagram of this application. Detailed Implementation
[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0020] Specific Implementation Example 1: Please refer to Figures 1 to 6 The cables 6 processed in this application are as follows: Figure 6 As shown, the device includes a wire section 601 and a terminal section 602. In this embodiment of the present invention, a shaping frame for wire potting and curing includes a support frame 1. The support frame 1 is a rectangular structure formed by splicing several columns. A support beam 2 is provided in the hollow position on the front side of the support frame 1. The support beam 2 is horizontally fixed on the left and right sides of the support frame. A first clamping component 3 is provided above the support beam 2, and a second clamping component 4 is provided below the support beam 2. The first clamping component 3 has several first clamping holes A with the same structure at equal intervals along the horizontal direction. The second clamping component 4 has corresponding second clamping holes B that cooperate with the positions of the first clamping holes A to clamp and position the cable 6 in the vertical direction. That is, the first clamping holes A are used to clamp and position the connection point C between the wire section 601 and the terminal section 602, and the second clamping holes B are used to clamp and position the terminal section 602.
[0021] In this application, the first clamping assembly 3 includes a first positioning plate 301, which is fixedly installed on the support beam 2. Several recessed first storage grooves 301-1 are equidistantly provided on one side of the first positioning plate 301. The first storage grooves 301-1 are open V-shaped structures. A first guide plate 302 is provided above or below the first storage grooves 301-1. The first guide plate 302 is fixedly installed on the first positioning plate 301. In this embodiment, the first guide plate 302 is fixed above the first positioning plate 301. The first guide plate 302 is provided with a recessed second storage groove 302-1 in the direction of the first storage grooves 301-1. The second storage groove 302-1 is an open V-shaped structure. The second storage groove 302-1 and the first storage groove 301-1 are arranged opposite each other to form a closed first clamping hole A. The first storage slot 301-1 and the second storage slot 302-1 are set into a V-shaped structure, and the size of the entire first clamping hole A can be adjusted by adjusting the position of the first guide plate 302, so that cables 6 of different sizes can be used.
[0022] The first guide plate 302 is provided with a first mounting arm 302-2 extending toward the first positioning plate 301. The first mounting arm 302-2 is provided with a first mounting hole 302-3 of elongated structure. At least one second mounting hole 301-2 is provided between adjacent first storage slots 301-1 on the first positioning plate 301. That is, the first guide plate 302 and the first positioning plate 301 are fixedly installed in the first mounting hole 302-3 by installing a first screw.
[0023] The second clamping assembly 4 includes a second positioning plate 401, which is fixedly installed with the support beam 2. Several first positioning holes 401-1 are provided at equal intervals on the second positioning plate 401. The first positioning holes 401-1 have a triangular structure. A first limiting strip 402 is installed above or below the second positioning plate 401. In this embodiment, the first limiting strip 402 is below the second positioning plate 401 and spans across the first positioning holes 401-1 on the second positioning plate 401. The distance between the first limiting strip 402 and the first positioning holes 401-1 forms the second clamping hole B.
[0024] The first limiting strip 402 is provided with a second mounting arm 402-1 extending toward the second positioning plate 401. The second mounting arm 402-1 is provided with a third mounting hole 402-2 of an elongated structure. At least one fourth mounting hole 401-2 is provided on the second positioning plate 401 between adjacent first positioning holes 401-1. The hole position structure between the first limiting strip 402 and the first positioning hole 401-1 is also adjustable. By adjusting the mounting position of the first limiting strip 402 on the second positioning plate 401, the size of the second clamping hole B can be adjusted to accommodate cables 6 of more sizes.
[0025] At least one fixing plate 5 is provided above the first clamping assembly 3. In this embodiment, three fixing plates 5 are provided above the first clamping assembly 3 and are arranged parallel to each other at intervals. The fixing plates 5 are parallel to the support beam 2 and are provided with a number of fixing holes 501.
[0026] Installation and usage instructions: Please refer to [link / reference] Figure 7 The cable 6 is placed vertically, and the wire part 601 of the cable 6 is bound to the fixing plate 5 by the fixing plate 5 with the cable 6 and the fixing plate 5 by the fixing plate 5. The terminal part 602 of the cable 6 is then inserted into the second clamping hole B. The first clamping hole A clamps the connection between the wire part 601 and the terminal part 602, thus completing the overall positioning of the cable 6 in the vertical direction.
[0027] Compared with existing technologies, the shaping frame for wire potting and curing disclosed in this application has a simple structure and is easy to install. When the cable is placed vertically, the potting compound can flow and fill more evenly around the cable under the action of gravity, avoiding local accumulation or uneven distribution of the compound due to horizontal placement. This helps to form a uniform potting layer, improves potting quality, and enhances the protection of the cable. Moreover, using the shaping frame of this application, vertically placed cables are neatly arranged on the support, which facilitates the visual inspection of the potted cables by the staff, allowing for the timely detection of potential problems, such as incomplete filling of the compound or surface defects, facilitating timely maintenance or replacement of the cables when necessary.
[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the foregoing exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A shaping frame for wire coating and curing, characterized in that: The system includes a support frame, which is a rectangular structure formed by splicing several columns. A support beam is provided in the hollow position at the front of the support frame. The support beam is horizontally fixed to the left and right sides of the support frame. A first clamping assembly is provided above the support beam, and a second clamping assembly is provided below the support beam. The first clamping assembly has several identical first clamping holes equidistantly arranged along the horizontal direction. The second clamping assembly has corresponding second clamping holes that cooperate with the first clamping holes to clamp and position the cable vertically.
2. The shaping frame for wire potting and curing according to claim 1, characterized in that: The first clamping assembly includes a first positioning plate, which is fixedly installed with a support beam. Several recessed first storage slots are equidistantly provided on one side of the first positioning plate. The first storage slots are open V-shaped structures. A first guide plate is provided above or below the first storage slots. The first guide plate is fixedly installed with the first positioning plate. The first guide plate is provided with a recessed second storage slot in the direction of the first storage slots. The second storage slots are open V-shaped structures. The second storage slots and the first storage slots are arranged opposite each other to form a first clamping hole that forms a closed structure.
3. A shaping frame for wire potting and curing according to claim 2, characterized in that: The first guide plate is provided with a first mounting arm extending toward the first positioning plate. The first mounting arm is provided with a first mounting hole of elongated structure. At least one second mounting hole is provided between adjacent first storage slots on the first positioning plate.
4. A shaping frame for wire potting and curing according to claim 3, characterized in that: The second clamping assembly includes a second positioning plate, which is fixedly installed with a support beam. Several first positioning holes are equidistantly provided on the second positioning plate. The first positioning holes are triangular in structure. A first limiting strip is installed above or below the second positioning plate. The first limiting strip spans the first positioning holes on the second positioning plate. The distance between the first limiting strip and the first positioning holes forms a second clamping hole.
5. A shaping frame for wire potting and curing according to claim 4, characterized in that: The first limiting strip is provided with a second mounting arm extending toward the second positioning plate. The second mounting arm is provided with a third mounting hole of elongated structure. At least one fourth mounting hole is provided between adjacent first positioning holes on the second positioning plate.
6. A shaping frame for wire potting and curing according to claim 5, characterized in that: At least one fixing plate is provided above the first clamping assembly. The fixing plate is parallel to the support beam and has several fixing holes.