Cleaning device for food processing
By designing a cleaning device with five V-shaped brush cylinders and a wastewater treatment circulation structure, the problems of mud and sand residue and water waste in radish washing were solved, achieving efficient cleaning and water recycling, and improving production efficiency and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGHU CRISPY FOOD CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-12
AI Technical Summary
In existing technologies, the residue of mud and sand on the brush when washing radishes affects the cleaning effect, wastes water resources, increases energy consumption, and is detrimental to the environment.
设计一种包括五个V字形毛刷筒的清洗装置，结合污水处理循环结构，利用毛刷筒进行多角度刷洗，并通过过滤筛和活性炭净化实现水资源循环利用。
提高了清洗效率和效果，减少了人工清理工作量，降低了用水成本，符合环保要求，减少了污水排放对环境的污染。
Smart Images
Figure CN224222093U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing technical field, concretely is a kind of cleaning device for food processing. BACKGROUND
[0002] Pickled vegetable is a kind of food made of fresh vegetables as main raw material through salt pickling, sauce pickling, sugar pickling and other different processes, and the production process of pickled vegetable includes raw material selection and processing, salt pickling, desalination, sauce pickling, sugar pickling or other processing, packaging and storage and other process steps, wherein the raw material selection and processing is to select fresh, pest-free and tight-textured vegetables, remove inedible parts such as yellow leaves, root hairs, and wash off mud and sand, according to the types of vegetables and product requirements, appropriately cut, such as cutting, shredding, segmenting, etc., the raw material selection includes radish, mustard head, lettuce, bamboo shoot, lotus root, cabbage and cauliflower, etc., and pickled vegetable microbial fermentation produces various beneficial metabolites, such as lactic acid bacteria fermentation to produce lactic acid, which not only gives the product sour taste, but also regulates intestinal microecology and promotes digestion and absorption.
[0003] At present, in the prior art, radish is used as raw material to make pickled vegetable, which needs to be washed first to remove mud and sand on the radish, and the radish is usually washed with a brush and then rinsed with clean water, which causes mud and sand to remain on the brush, affects the cleaning of mud and sand on the surface of radish, and wastes water resources needed for cleaning, increases energy consumption and is not conducive to environmental protection, so a cleaning device for food processing is proposed to solve the above problems. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model provides a cleaning device for food processing, which has the advantages of cleaning mud and sand on the brush cylinder and recycling water resources, solves the problem that radish is usually washed with a brush and then rinsed with clean water, which causes mud and sand to remain on the brush, affects the cleaning of mud and sand on the surface of radish, and wastes water resources needed for cleaning, increases energy consumption and is not conducive to environmental protection.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a cleaning device for food processing, comprising a cleaning machine, a water tank and a shower pipe, the cleaning machine is provided with a cleaning structure, and the cleaning machine is provided with a sewage treatment and recycling structure;
[0006] The cleaning structure comprises five brush barrels which are rotatably installed in the cleaning machine and are distributed in a V shape, a control box is installed on one side of the cleaning machine for driving the five brush barrels to rotate, two cleaning racks for scraping the brush barrels are slidably installed in the cleaning machine and are symmetrically distributed in front and back, two ends of the two cleaning racks respectively penetrate the cleaning machine, a rectangular frame is fixedly installed on the front and back of the cleaning machine, two connecting blocks which are fixedly connected with the cleaning racks are slidably installed in the two rectangular frames, and feeding components for controlling the movement of the connecting blocks are installed in the two rectangular frames.
[0007] Further, the sewage treatment circulating structure comprises two support frames which are fixedly installed on the bottom wall of the cleaning machine, a filter screen for filtering solid impurities is inserted into the cleaning machine and is located on the top of the two support frames, a sludge treatment tank is fixedly installed on one side of the water tank, and a sewage pipeline is fixedly installed between the sludge treatment tank and the cleaning machine.
[0008] Further, the water tank is fixedly installed on the back of the cleaning machine, the shower pipe is fixedly connected with the water tank, one end of the shower pipe extends to the top of the cleaning machine, a flow regulating valve is fixedly installed on the shower pipe, a support block is fixedly installed on one side of the bottom of the cleaning machine, and the cleaning machine is at an angle of 30 degrees with the ground.
[0009] Further, the control box comprises a mounting box, an asynchronous motor and five gears, the main shafts of the brush barrels penetrate and extend into the mounting box, the gears are fixedly installed on the main shafts of the brush barrels and adjacent two gears are engaged, the output shaft of the asynchronous motor is fixedly connected with one of the main shafts, and the mounting box is fixedly installed on one side of the cleaning machine and is fixedly installed with the asynchronous motor.
[0010] Further, the two cleaning racks each comprise a V-shaped frame and two guide blocks, guide grooves are formed on the front and back of the cleaning machine, the two guide blocks are slidably installed in the two guide grooves, respectively, a plurality of grooves are formed on the V-shaped frame, and the guide blocks are fixedly connected with the connecting blocks.
[0011] Further, the two feeding components comprise two electric push rods, the two electric push rods are fixedly installed in the rectangular frame, and the telescopic ends of the two electric push rods are fixedly connected with the connecting blocks, respectively.
[0012] Further, a pressure sensor is fixedly installed on each of the four connecting blocks, and the pressure sensor is electrically connected with the electric push rod.
[0013] Further, a rectangular slot is formed on the cleaning machine, the size of the rectangular slot is adapted to that of the filter screen, and two handles which penetrate the rectangular slot and extend to the outside of the cleaning machine are fixedly installed on the front of the filter screen.
[0014] Further, the middle part of the sludge treatment tank is filled with activated carbon, the upper part and the lower part of the sludge treatment tank are fixedly installed with water pumps, one end of the sewage pipeline penetrates into the inside of the sludge treatment tank and is connected with the upper water pump, and the water delivery pipe of the lower water pump penetrates and extends into the inside of the water tank.
[0015] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0016] The cleaning device for food processing can multi-angle and omnibearing brush the food through the five brush barrels arranged in V shape, greatly improves the cleaning efficiency and effect compared with the traditional single brush or simple spray cleaning method, ensures the cleanliness before food processing, the cleaning frame in the cleaning structure can automatically scrape the brush barrel, timely removes the impurities remaining on the brush barrel, ensures the continuous and efficient work of the brush barrel, reduces the workload and frequency of manual cleaning, improves the production efficiency, and realizes the recycling of water resources through the preliminary filtration of the filter screen and the deep purification of the activated carbon in the sludge treatment tank, reduces the waste of water resources, reduces the water cost in the food processing process, meets the environmental protection requirements, and reduces the pollution of sewage discharge to the environment. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic diagram of the utility model;
[0018] Figure 2 It is a structure schematic diagram of the utility model Figure 1 It is a perspective view of the cleaning machine, the brush barrel and the rectangular frame;
[0019] Figure 3 It is a sectional view of the cleaning frame and the brush barrel of the utility model structure;
[0020] Figure 4 It is a structure schematic diagram of the utility model Figure 2 It is a perspective view of the rectangular frame, the cleaning frame and the feeding component;
[0021] Figure 5 It is a structure schematic diagram of the utility model Figure 4 It is an enlarged view of A in the utility model structure;
[0022] Figure 6 It is a perspective view of the cleaning frame and the connecting block of the utility model structure.
[0023] In the drawing: 1, cleaning machine; 2, water tank; 3, shower pipe; 41, brush barrel; 42, control box; 43, cleaning frame; 44, rectangular frame; 45, connecting block; 46, feeding component; 51, support frame; 52, filter screen; 53, sludge treatment tank; 54, sewage pipeline. DETAILED DESCRIPTION
[0024] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only a part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of the utility model protection.
[0025] Embodiment one: please refer to Figures 1-6 The cleaning device for food processing in the embodiment comprises a cleaning machine 1, a water tank 2 and a shower pipe 3, the cleaning machine 1 is provided with a cleaning structure, the cleaning machine 1 is provided with a sewage treatment circulation structure, the water tank 2 is fixedly installed on the back of the cleaning machine 1, the shower pipe 3 is fixedly connected with the water tank 2, one end of the shower pipe 3 extends to the top of the cleaning machine 1, the shower pipe 3 is fixedly installed with a flow regulating valve, a supporting block is fixedly installed on one side of the bottom of the cleaning machine 1, and the included angle between the cleaning machine 1 and the ground is 30 degrees.
[0026] By adopting the above technical scheme, the water in the water tank 2 can be guided out and flows into the cleaning machine 1 through the shower pipe 3, so that the radish is washed, and the flow regulating valve can be adjusted according to the need, so that the size of the water flow is controlled.
[0027] Embodiment two: please refer to Figures 1-6 On the basis of embodiment one, the cleaning structure comprises five brush barrels 41 which are rotatably installed in the cleaning machine 1 and are distributed in V shape, the five brush barrels 41 distributed in V shape rotate simultaneously, the food can be brushed in multiple angles and in all directions, a control box 42 for driving the five brush barrels 41 to rotate is installed on one side of the cleaning machine 1, two cleaning racks 43 for scraping the brush barrels 41 and symmetrically distributed in front and back are slidably installed in the cleaning machine 1, the two ends of the two cleaning racks 43 respectively penetrate the cleaning machine 1, a rectangular frame 44 is fixedly installed on the front and back of the cleaning machine 1, two connecting blocks 45 respectively fixedly connected with the cleaning racks 43 are slidably installed in the interiors of the two rectangular frames 44, and a feeding component 46 for controlling the movement of the connecting blocks 45 is installed in the interiors of the two rectangular frames 44.
[0028] The control box 42 comprises a mounting box, an asynchronous motor and five gears, the main shafts of the brush barrels 41 penetrate and extend to the interior of the mounting box, the gears are fixedly installed on the main shafts of the brush barrels 41 and are engaged with each other, the output shaft of the asynchronous motor is fixedly connected with one of the main shafts, the mounting box is fixedly installed on one side of the cleaning machine 1 and is fixedly installed with the asynchronous motor, one of the brush barrels 41 is driven to rotate by the asynchronous motor, since the gears installed on the main shafts of the five brush barrels 41 are engaged with each other, the rotation of one brush barrel 41 drives the synchronous rotation of the remaining four brush barrels 41, so that the food put into the cleaning machine 1 is brushed in all directions.
[0029] In addition, the two cleaning frames 43 each include a V-shaped frame and two guide blocks, the front and back of the cleaning machine 1 are each provided with a guide groove, the two guide blocks are respectively slidably installed in the guide grooves, the V-shaped frame is provided with a plurality of grooves, the guide blocks are fixedly connected with the connecting blocks 45, the grooves on the V-shaped frame are used in cooperation with the rotation of the brush barrels 41 to enable the grooves on the V-shaped frame to scrape the surfaces of the brush barrels 41 to clean the residues.
[0030] It should be noted that the two feeding components 46 include two electric push rods, the two electric push rods are fixedly installed in the interior of the rectangular frame 44, the telescopic ends of the two electric push rods are respectively fixedly connected with the connecting blocks 45, the electric push rods are used to control the two connecting blocks 45 to move towards each other, so as to control the two cleaning frames 43 to reciprocatingly move towards each other, thereby achieving the effect of cleaning the brush barrels 41.
[0031] In addition, the four connecting blocks 45 are each fixedly installed with a pressure sensor, the pressure sensor is electrically connected with the electric push rod, the pressure sensor is used to monitor the pressure received by the connecting block 45 in real time, so as to avoid that the connecting block 45 is excessively moved to cause damage to the structure.
[0032] By using the above technical scheme, the five brush barrels 41 distributed in the V shape are simultaneously rotated, which can brush and wash the radishes from multiple angles and in all directions, compared with the traditional single brush or simple spraying cleaning mode, the cleaning efficiency and the cleaning effect are greatly improved, the cleanliness before food processing is ensured, and in cooperation with the inclination of the cleaning machine 1, the radishes after cleaning can be discharged from the interior of the cleaning machine 1 along the axial direction of the brush barrels 41, and the cleaning frames 43 in the cleaning structure can automatically scrape the brush barrels 41 to timely remove the impurities remaining on the brush barrels 41, so that the brush barrels 41 can continuously and efficiently work, the workload and frequency of manual cleaning are reduced, and the production efficiency is improved.
[0033] Example three: please refer to Figures 1-6 On the basis of example two, the sewage treatment circulating structure includes two support frames 51 fixedly installed on the inner bottom walls of the cleaning machine 1, the cleaning machine 1 is inserted with a filter screen 52 located at the top of the two support frames 51 and used for filtering solid impurities, a mud water treatment tank 53 is fixedly installed on one side of the water tank 2, and a sewage pipeline 54 is fixedly installed between the mud water treatment tank 53 and the cleaning machine 1.
[0034] The middle part of the sludge treatment box 53 is filled with activated carbon, the upper and lower parts of the sludge treatment box 53 are fixedly installed with water pumps, one end of the sewage pipeline 54 penetrates into the inside of the sludge treatment box 53 and is connected with the upper water pump, the water delivery pipe of the lower water pump penetrates and extends into the inside of the water tank 2, the sewage is adsorbed and purified by the activated carbon to remove odors and part of the impurities such as pigments, the sewage is pumped into the box by the water pump in the upper part of the sludge treatment box 53 for treatment, and the treated water is delivered to the water tank 2 through the water delivery pipe of the lower water pump, so that the water resources are recycled.
[0035] In addition, the rectangular slot is provided on the cleaning machine 1, the size of the rectangular slot is matched with that of the filter screen 52, the front surface of the filter screen 52 is fixedly installed with two handles penetrating the rectangular slot and extending to the outside of the cleaning machine 1, the filter screen 52 is provided to intercept the solid impurities in the sewage, so that the preliminary filtration is realized, and the operator can take out the filter screen 52 from the rectangular slot provided on the cleaning machine 1 through the handles to clean the solid impurities.
[0036] By the preliminary filtration of the filter screen 52 and the deep purification of the activated carbon in the sludge treatment box 53, the waste of water resources is reduced, the water cost in the food processing process is reduced, the environmental protection requirement is met, and the pollution of the sewage discharge to the environment is reduced.
[0037] The working principle of the above embodiment is as follows:
[0038] The cleaning device for food processing is used, the asynchronous motor in the control box 42 is started, the output shaft drives the main shaft of the brush cylinder 41 connected therewith to rotate, since the gears installed on the main shafts of the five brush cylinders 41 are mutually engaged, the rotation of one brush cylinder 41 drives the synchronous rotation of the remaining four brush cylinders 41, so that the radish placed in the cleaning machine 1 is brushed and washed in all directions;
[0039] When it is necessary to clean the food residues and other impurities remaining on the brush cylinder 41, the electric push rod in the rectangular frame 44 is started, the telescopic end of the electric push rod pushes the connecting block 45, the connecting block 45 drives the cleaning frame 43 to slide in the cleaning machine 1, the groove on the V-shaped frame of the cleaning frame 43 can scrape the surface of the brush cylinder 41 in cooperation with the rotating brush cylinder 41, so that the residues are cleaned down;
[0040] The cleaned sewage and residues will directly fall into the filter screen 52 supported by the supporting frame 51, the solid impurities in the sewage are intercepted by the filter screen 52 to realize preliminary filtration, and the operator can take out the filter screen 52 from the rectangular slot of the cleaning machine 1 through the handle to clean the solid impurities, the sewage after preliminary filtration enters the sludge treatment box 53 through the sewage pipeline 54, the activated carbon filled in the middle of the sludge treatment box 53 adsorbs and purifies the sewage to remove peculiar smell and part of pigment and other impurities, the water pump at the upper part of the sludge treatment box 53 pumps the sewage into the box for treatment, the treated water is transported to the water tank 2 through the water delivery pipe of the lower water pump to realize the recycling of water resources, and the water in the water tank 2 is controlled by the flushing pipe 3 and the flow regulating valve and used for radish cleaning again.
[0041] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0042] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for food processing, comprising a cleaning machine (1), a water tank (2), and a rinsing pipe (3), characterized in that: The cleaning machine (1) is equipped with a cleaning structure and a sewage treatment circulation structure. The cleaning structure includes five brush cylinders (41) rotatably installed inside the cleaning machine (1) and arranged in a V-shape. A control box (42) for driving the five brush cylinders (41) to rotate is installed on one side of the cleaning machine (1). Two cleaning frames (43) for scraping the brush cylinders (41) and arranged symmetrically in front and back are slidably installed inside the cleaning machine (1). The two ends of the two cleaning frames (43) pass through the cleaning machine (1) respectively. Rectangular frames (44) are fixedly installed on the front and back of the cleaning machine (1). Two connecting blocks (45) fixedly connected to the cleaning frames (43) are slidably installed inside the two rectangular frames (44). Feeding components (46) for controlling the movement of the connecting blocks (45) are installed inside the two rectangular frames (44).
2. The cleaning device for food processing according to claim 1, characterized in that: The wastewater treatment circulation structure includes two support frames (51) fixedly installed on the bottom wall of the cleaning machine (1). The cleaning machine (1) has a filter screen (52) located on the top of the two support frames (51) and used to filter solid impurities. A mud and water treatment tank (53) is fixedly installed on one side of the water tank (2). A sewage pipe (54) is fixedly installed between the mud and water treatment tank (53) and the cleaning machine (1).
3. A cleaning device for food processing according to claim 1, characterized in that: The water tank (2) is fixedly installed on the back of the cleaning machine (1). The shower pipe (3) is fixedly connected to the water tank (2). One end of the shower pipe (3) extends to the top of the cleaning machine (1). A flow regulating valve is fixedly installed on the shower pipe (3). A support block is fixedly installed on one side of the bottom of the cleaning machine (1). The angle between the cleaning machine (1) and the ground is 30 degrees.
4. A cleaning device for food processing according to claim 1, characterized in that: The control box (42) includes a mounting box, an asynchronous motor and five gears. The main shaft of the brush cylinder (41) passes through and extends into the interior of the mounting box. The gears are fixedly mounted on the main shaft of the brush cylinder (41) and two adjacent gears mesh with each other. The output shaft of the asynchronous motor is fixedly connected to one of the main shafts. The mounting box is fixedly mounted on one side of the cleaning machine (1) and fixedly mounted with the asynchronous motor.
5. A cleaning device for food processing according to claim 1, characterized in that: Both cleaning racks (43) include a V-shaped frame and two guide blocks. The cleaning machine (1) has guide grooves on both the front and back. The two guide blocks are slidably installed inside the two guide grooves. The V-shaped frame has multiple grooves. The guide blocks are fixedly connected to the connecting block (45).
6. A cleaning device for food processing according to claim 1, characterized in that: The two feed components (46) include two electric push rods, which are fixedly installed inside the rectangular frame (44), and the telescopic ends of the two electric push rods are respectively fixedly connected to the connecting block (45).
7. A cleaning device for food processing according to claim 6, characterized in that: Pressure sensors are fixedly installed on each of the four connecting blocks (45), and the pressure sensors are electrically connected to the electric push rod.
8. A cleaning device for food processing according to claim 2, characterized in that: The cleaning machine (1) has a rectangular groove, which is adapted to the size of the filter screen (52). Two handles that pass through the rectangular groove and extend to the outside of the cleaning machine (1) are fixedly installed on the front of the filter screen (52).
9. A cleaning device for food processing according to claim 2, characterized in that: The middle part of the mud and water treatment tank (53) is filled with activated carbon. Water pumps are fixedly installed at the upper and lower parts of the mud and water treatment tank (53). One end of the sewage pipe (54) passes through the interior of the mud and water treatment tank (53) and is connected to the upper water pump. The water delivery pipe of the lower water pump passes through and extends into the interior of the water tank (2).