Dust removal device for photovoltaic panel for photovoltaic power generation

By using a servo motor to drive the threaded rod and a distance sensor to control the cleaning components, the problem of dust removal rollers colliding with the conveyor belt in photovoltaic panel dust removal devices has been solved, achieving efficient cleaning of photovoltaic panels and adapting to the dust removal needs of photovoltaic panels of different specifications.

CN224222110UActive Publication Date: 2026-05-12SUZHOU JIANGNAN MICRO NET ELECTRICITY DEV CO LTD
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Patent Information

Application Number
CN202521043236.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2026-05-12
Estimated Expiration
2035-05-26

AI Technical Summary

Technical Problem

In existing photovoltaic panel dust removal devices, the friction between the dust removal roller and the conveyor belt affects the normal movement of the photovoltaic panel, resulting in unsuccessful dust removal.

Method used

A servo motor drives a threaded rod to move the plate, and a distance sensor and an electric telescopic rod are used to ensure that the cleaning components are in close contact with the photovoltaic panel surface. The cleaning is carried out by a scraper and a cleaning sponge, and a dust collection component is integrated to collect dust.

Benefits of technology

This effectively avoids the friction between the dust removal roller and the conveyor belt during the movement of photovoltaic panels, improves dust removal efficiency and the ability to clean photovoltaic panels of different specifications, and ensures the normal progress and quality of cleaning work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal device for a photovoltaic panel for photovoltaic power generation, which comprises a workbench, a conveying mechanism arranged on the workbench, a photovoltaic panel placed on the conveying mechanism and a dust removal mechanism arranged on the workbench, the dust removal mechanism comprises a U-shaped connecting plate arranged on the workbench, and the U-shaped connecting plate is inserted into the workbench. A U-shaped connecting plate is arranged on the workbench, an opening of the U-shaped connecting plate is located above the workbench, a servo motor is connected to the outer side of the U-shaped connecting plate, a threaded rod is connected to an output shaft of the servo motor, and the two ends of the threaded rod are rotationally connected to the opening of the U-shaped connecting plate. Therefore, the purpose of waking up and cleaning the photovoltaic panel is achieved, the situation that in the prior art, when the photovoltaic panel moves to make contact with the dust removal roller, the dust removal roller abuts against the conveying belt is avoided, the feasibility of photovoltaic panel cleaning work is effectively improved, and a guarantee is provided for normal photovoltaic panel cleaning work.
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Description

Technical Field

[0001] This utility model relates to the technical field of dust removal devices for photovoltaic panels, and in particular to a dust removal device for photovoltaic power generation photovoltaic panels. Background Technology

[0002] Photovoltaic power generation is a technology that directly converts light energy into electrical energy by utilizing the photovoltaic effect at the semiconductor interface. It mainly consists of three parts: solar panels (modules), controllers, and inverters, with the main components being electronic devices.

[0003] Utility model CN222776184U discloses a dust removal device for photovoltaic panels used in photovoltaic power generation, relating to the field of photovoltaic power generation technology. This dust removal device for photovoltaic panels includes a fixed platform with a mounting groove starting from the middle. Support legs are fixedly connected to the bottom of the fixed platform, and a dust removal device is mounted on the upper end of the fixed platform. The dust removal device includes a fixed frame fixedly connected to the upper end of the fixed platform. A spring A is fixedly connected to the top of the inside of the fixed frame, and a mounting plate is fixedly connected to the bottom of the spring A. A U-shaped plate is fixedly connected to the bottom of the mounting plate, and a connecting block is movably connected inside the U-shaped plate. This application, by setting up a dust removal device, can maintain a tight fit between the dust removal roller and the surface of the photovoltaic panel when removing dust from photovoltaic panels of different thicknesses, while also facilitating the replacement of the dust removal roller, thereby ensuring the dust removal effect.

[0004] The device disclosed in the above utility model achieves the purpose of dust removal by moving the photovoltaic panel towards the dust removal roller via a conveyor belt. However, when the photovoltaic panel moves to contact the dust removal roller, there will be friction between the dust removal roller and the conveyor belt, which will affect the normal movement of the photovoltaic panel and thus affect the dust removal work of the photovoltaic panel. Summary of the Invention

[0005] The purpose of this invention is to provide a dust removal device for photovoltaic panels used in photovoltaic power generation, in order to solve the problem mentioned in the background art that the dust removal roller and the conveyor belt will come into contact, affecting the normal movement of the photovoltaic panel and thus affecting the dust removal work of the photovoltaic panel.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for photovoltaic panels used in photovoltaic power generation, comprising a workbench, a conveying mechanism on the workbench, a photovoltaic panel placed on the conveying mechanism, a dust removal mechanism on the workbench, the dust removal mechanism including a U-shaped connecting plate on the workbench, the U-shaped connecting plate being inserted into the workbench with its opening above the workbench, a servo motor connected to the outer side of the U-shaped connecting plate, a threaded rod connected to the output shaft of the servo motor, the two ends of the threaded rod being rotatably connected to the opening of the U-shaped connecting plate, a movable plate being threadedly connected to the threaded rod, and a cleaning component being connected to the bottom of the movable plate.

[0007] Preferably, a limit rod is provided on the U-shaped connecting plate, and the movable plate is slidably connected to the limit rod.

[0008] Preferably, the U-shaped connecting plate is provided with a protective cover plate, which is located above the threaded rod.

[0009] Preferably, the cleaning component includes a device plate connected to the bottom of the movable plate, and a scraper and a cleaning sponge are movably connected to the bottom of the device plate.

[0010] Preferably, a dust collection component is provided on the side of the workbench away from the cleaning component, and a dust collection box is detachably connected to the bottom of the workbench. The outlet of the dust collection component is connected to the dust collection box via a negative pressure fan.

[0011] Preferably, the bottom of the workbench is provided with an electric telescopic rod, the moving end of which is connected to a U-shaped connecting plate. A distance sensor and a control module are provided on the workbench, and both the distance sensor and the electric telescopic rod are electrically connected to the control module.

[0012] Preferably, a vision camera is provided on the protective cover, and both the vision camera and the conveying mechanism are electrically connected to the control module.

[0013] The beneficial effects of this utility model are:

[0014] This invention restricts the movement of the photovoltaic panel and controls the cleaning components on the dust removal mechanism to move along the surface of the photovoltaic panel, thereby achieving the purpose of cleaning the photovoltaic panel. This avoids the situation in the prior art where the dust removal roller and the conveyor belt come into contact when the photovoltaic panel moves to contact the dust removal roller, effectively improving the feasibility of the photovoltaic panel cleaning work and providing a guarantee for the normal operation of the photovoltaic panel cleaning work.

[0015] In this invention, an electric telescopic rod is installed between the U-shaped connecting plate and the workbench, and the electric telescopic rod is electrically connected to a distance sensor. This allows the device to detect the distance between the cleaning component and the photovoltaic panel, and control the electric telescopic rod to adjust the height of the U-shaped connecting plate in a timely manner. This ensures that the cleaning component can maintain contact with photovoltaic panels of different specifications, thereby enabling the device to meet the cleaning needs of photovoltaic panels of different specifications and further improving the practicality of the device. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a dust removal device for photovoltaic panels used in photovoltaic power generation, as proposed in this utility model.

[0017] Figure 2 This is a side view of a dust removal device for photovoltaic panels used in photovoltaic power generation, as proposed in this utility model.

[0018] Figure 3 This is an enlarged structural diagram of point A of a dust removal device for photovoltaic panels used in photovoltaic power generation, as proposed in this utility model.

[0019] Figure 4 This is a front cross-sectional view of a dust removal device for photovoltaic panels used in photovoltaic power generation, as proposed in this utility model.

[0020] Figure 5 This is a bottom view cross-sectional structural diagram of the dust removal mechanism of a dust removal device for photovoltaic panels used in photovoltaic power generation, as proposed in this utility model.

[0021] In the diagram: 1. Workbench; 2. Conveying mechanism; 3. Photovoltaic panel; 4. Dust removal mechanism; 5. Dust collection component; 6. Dust collection box; 7. Electric telescopic rod; 8. Distance sensor; 9. Control module; 10. Vision camera;

[0022] 41. U-shaped connecting plate; 42. Servo motor; 43. Threaded rod; 44. Moving plate; 45. Cleaning component; 46. Limiting rod; 47. Protective cover plate;

[0023] 451. Device plate; 452. Scraper; 453. Cleaning sponge. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figure 1-5A dust removal device for photovoltaic panels used in photovoltaic power generation includes a workbench 1, a conveying mechanism 2 on the workbench 1, a photovoltaic panel 3 placed on the conveying mechanism 2, a dust removal mechanism 4 on the workbench 1, and a U-shaped connecting plate 41 on the workbench 1. The U-shaped connecting plate 41 is inserted into the workbench 1, and its opening is located above the workbench 1. A servo motor 42 is connected to the outside of the U-shaped connecting plate 41. A threaded rod 43 is connected to the output shaft of the servo motor 42. The two ends of the threaded rod 43 are rotatably connected to the opening of the U-shaped connecting plate 41. A moving plate 44 is threadedly connected to the threaded rod 43, and a cleaning component 45 is connected to the bottom of the moving plate 44.

[0026] When in use, the device transports the photovoltaic panel 3 to the coverage area of ​​the dust removal mechanism 4 via the conveying mechanism 2. During dust removal, the conveying mechanism 2 is paused, and the servo motor 42 rotates, driving the threaded rod 43 to rotate synchronously. This drives the moving plate 44, which is threaded onto it, to move synchronously. The moving plate 44 then moves the cleaning component 45 from one side of the photovoltaic panel 3 to the other side. During the movement, the cleaning component 45 contacts the surface of the photovoltaic panel 3, thereby achieving the purpose of cleaning the photovoltaic panel 3. After cleaning is completed, the servo motor 42 rotates in the opposite direction, thereby controlling the moving plate 44 to drive the cleaning component 45 back to the initial position for the next round of cleaning.

[0027] Specifically, in this embodiment, a limiting rod 46 is provided on the U-shaped connecting plate 41, and the moving plate 44 is slidably connected to the limiting rod 46, so that the moving plate 44 can be slidably connected to the limiting rod 46, thereby controlling the moving direction of the moving plate 44 through the limiting rod 46, thereby ensuring that the moving plate 44 always moves in a direction perpendicular to the photovoltaic panel 3.

[0028] Specifically, in this embodiment, a protective cover plate 47 is provided on the U-shaped connecting plate 41. The protective cover plate 47 is located above the threaded rod 43, so that the protective cover plate 47 can cover the threaded rod 43, thereby preventing workers from accidentally touching and getting injured when the threaded rod 43 rotates, and preventing foreign objects from contacting the threaded rod 43 and affecting the normal operation of the device.

[0029] Specifically, in this embodiment, the cleaning component 45 includes a device plate 451 connected to the bottom of the movable plate 44. A scraper 452 and a cleaning sponge 453 are movably connected to the bottom of the device plate 451, so that when the cleaning component 45 cleans the photovoltaic panel 3, the scraper 452 first performs preliminary cleaning of the dust on the surface of the photovoltaic panel 3, and then the cleaning sponge 453 cleans it again, thereby improving the cleaning quality of the photovoltaic panel 3. Furthermore, the connection method in which the scraper 452 and the cleaning sponge 453 are movably connected to the device plate 451 facilitates the replacement and maintenance of the scraper 452 and the cleaning sponge 453.

[0030] Specifically, in this embodiment, a dust suction component 5 is provided on the side of the workbench 1 away from the cleaning component 45, and a dust collection box 6 is detachably connected to the bottom of the workbench 1. The outlet of the dust suction component 5 is connected to the dust collection box 6 through a negative pressure fan, so that the dust cleaned by the cleaning component 45 to the other side of the photovoltaic panel 3 can be sucked up by the dust suction component 5 and transported into the dust collection box 6, thereby achieving the purpose of uniformly cleaning the dust and avoiding the situation of dust overflowing and causing dust to be raised.

[0031] Specifically, in this embodiment, an electric telescopic rod 7 is provided at the bottom of the workbench 1. The moving end of the electric telescopic rod 7 is connected to the U-shaped connecting plate 41. A distance sensor 8 and a control module 9 are provided on the workbench 1. The distance sensor 8 and the electric telescopic rod 7 are both electrically connected to the control module 9. The distance sensor 8 detects the distance between the bottom of the cleaning component 45 and the top of the photovoltaic panel 3. When the distance value between the two does not match the set value, the control module 9 sends a command to the electric telescopic rod 7. The distance of the U-shaped connecting plate 41 is adjusted by the operation of the electric telescopic rod 7, so that the cleaning component 45 can contact the surface of the photovoltaic panel 3 of different thicknesses, thereby meeting the cleaning needs of photovoltaic panels 3 of different specifications and further improving the practicality of the device.

[0032] Specifically, in this embodiment, a vision camera 10 is provided on the protective cover plate 47. The vision camera 10 and the conveying mechanism 2 are both electrically connected to the control module 9. The vision camera 10 can monitor the position of the photovoltaic panel 3 on the workbench 1. When it is detected that the photovoltaic panel 3 conveying mechanism 2 conveys the photovoltaic panel 3 to the coverage area of ​​the dust removal mechanism 4, a signal is sent to the control module 9 to control the operation of the conveying mechanism 2, so that the operation of the conveying mechanism 2 can be adapted to the cleaning requirements of the photovoltaic panel 3, thereby improving the cleaning speed.

[0033] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A dust removal device for photovoltaic panels used in photovoltaic power generation, comprising a workbench (1), a conveying mechanism (2) provided on the workbench (1), and photovoltaic panels (3) placed on the conveying mechanism (2), characterized in that: The workbench (1) is provided with a dust removal mechanism (4). The dust removal mechanism (4) includes a U-shaped connecting plate (41) provided on the workbench (1). The U-shaped connecting plate (41) is inserted into the workbench (1) and its opening is located above the workbench (1). A servo motor (42) is connected to the outside of the U-shaped connecting plate (41). A threaded rod (43) is connected to the output shaft of the servo motor (42). The two ends of the threaded rod (43) are rotatably connected to the opening of the U-shaped connecting plate (41). A moving plate (44) is threadedly connected to the threaded rod (43). A cleaning component (45) is connected to the bottom of the moving plate (44).

2. The dust removal device for photovoltaic panels in photovoltaic power generation according to claim 1, characterized in that: A limit rod (46) is provided on the U-shaped connecting plate (41), and the moving plate (44) is slidably connected to the limit rod (46).

3. The dust removal device for photovoltaic panels in photovoltaic power generation according to claim 1, characterized in that: A protective cover plate (47) is provided on the U-shaped connecting plate (41), and the protective cover plate (47) is located above the threaded rod (43).

4. A dust removal device for photovoltaic panels in photovoltaic power generation according to claim 1, characterized in that: The cleaning component (45) includes a device plate (451) connected to the bottom of the movable plate (44), and a scraper (452) and a cleaning sponge (453) are movably connected to the bottom of the device plate (451).

5. A dust removal device for photovoltaic panels in photovoltaic power generation according to claim 1, characterized in that: The workbench (1) is provided with a dust collection component (5) on the side away from the cleaning component (45). A dust collection box (6) is detachably connected to the bottom of the workbench (1). The outlet of the dust collection component (5) is connected to the dust collection box (6) through a negative pressure fan.

6. A dust removal device for photovoltaic panels in photovoltaic power generation according to claim 3, characterized in that: The bottom of the workbench (1) is provided with an electric telescopic rod (7), the moving end of the electric telescopic rod (7) is connected to the U-shaped connecting plate (41), and a distance sensor (8) and a control module (9) are provided on the workbench (1). The distance sensor (8) and the electric telescopic rod (7) are both electrically connected to the control module (9).

7. A dust removal device for photovoltaic panels in photovoltaic power generation according to claim 6, characterized in that: A vision camera (10) is provided on the protective cover plate (47). Both the vision camera (10) and the conveying mechanism (2) are electrically connected to the control module (9).