Enameled wire surface quality detection equipment

Abstract

The utility model discloses enameled wire surface quality detection equipment, and relates to the technical field of enameled wire production. The device comprises a main frame mechanism, the main frame mechanism comprises a supporting base, a detection device is fixedly connected to the back face of the top of the supporting base, conveying assemblies are arranged on the left side and the right side of the top of the supporting base, the conveying assembly located on the right side comprises a supporting frame, and a cleaning assembly is arranged on the left side of the detection device. The cleaning assembly comprises a supporting base. According to the utility model, the cleaning assembly is arranged, specifically, a motor I is started to drive a gear to rotate, a gear ring is driven to rotate when the gear rotates, and a cleaning roller is driven to rotate when the gear ring rotates, so that impurities on the surface of the enameled wire are cleaned when the cleaning roller rotates, and residues of the impurities on the surface of the enameled wire are avoided; therefore, the accuracy of the detection result is greatly improved, and the practicability of the equipment is greatly improved.

Description

Technical Field

[0001] This utility model belongs to the field of enameled wire production technology, and in particular relates to a surface quality testing device for enameled wire. Background Technology

[0002] Enamelled wire, as a key electrical insulation material, is widely used in electrical equipment, cables, and transformers. With the development of electrical equipment towards miniaturization, high efficiency, and high reliability, the demand for enamelled wire is constantly increasing, and its quality requirements are also rising. Enamelled wire needs to be inspected before use. However, during production or storage, dust or impurities may adhere to the surface of the enamelled wire. Current testing equipment does not clean the surface of the enamelled wire before testing, causing surface defects to be covered by impurities and thus undetected. This affects the final test results, significantly reducing the accuracy of the test results and decreasing the stability of the enamelled wire during use. Therefore, a surface quality testing device for enamelled wire is proposed. Utility Model Content

[0003] The purpose of this invention is to provide a surface quality inspection device for enameled wire. Specifically, by setting up a cleaning component, a motor drives a gear to rotate, which in turn drives a gear ring to rotate. The gear ring's rotation, in turn, drives a cleaning roller to rotate. The cleaning roller cleans impurities from the surface of the enameled wire, solving the problem that dust and impurities often adhere to the surface of enameled wire during production or storage. Current inspection equipment does not clean the surface of the enameled wire before inspection, causing surface defects to be covered by impurities and thus undetected. This affects the final inspection results, significantly reducing the accuracy of the results and the stability of the enameled wire during use.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a surface quality inspection device for enameled wire, comprising a main frame mechanism, the main frame mechanism including a support base, a detection device fixedly connected to the top and back of the support base, conveying components being provided on the left and right sides of the top of the support base, the conveying component on the right side including a support frame, a cleaning component being provided on the left side of the detection device, the cleaning component including a support seat, a cleaning roller being provided on the top of the support seat, a gear ring being fixedly connected to the outer surface of the cleaning roller, a motor being provided on the front of the cleaning roller, and a gear being fixedly connected to the right output end of the motor via a coupling.

[0006] Furthermore, the outer surface of the gear meshes with the outer surface of the gear ring, the bottom of the support base is fixedly connected to the top of the support base, a limit frame is fixedly connected to the top of the support base, and the inner wall of the limit frame is rotatably connected to the outer surface of the cleaning roller.

[0007] Furthermore, the front of the inner side of the limiting frame is fixedly connected to the outer surface of the motor. Limiting rings are provided on the left and right sides of the gear ring. The inner walls of the two limiting rings are fixedly connected to the outer surface of the cleaning roller. The outer surfaces of the two limiting rings are rotatably connected to the top of the inner side of the support base. A fixing frame is provided at the bottom of the support frame on the right side. The bottom of the fixing frame is fixedly connected to the top of the support base. A lower support frame is fixedly connected to the corresponding side of the inner wall of the fixing frame. The left and right sides of the inner side of the lower support frame are connected to fixing rollers by pins.

[0008] Furthermore, the fixed roller located on the left is rotatably connected to the interior of the lower support frame via a pin. The front of the lower support frame is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to the interior of the fixed roller located on the right via a coupling. An upper support frame is provided on the top of the lower support frame, and two adjusting rollers are rotatably connected to the interior of the upper support frame via pins. A support rod is fixedly connected to the top of the upper support frame.

[0009] Furthermore, the support rod passes through the support frame and extends to the top. The outer surface of the support rod is slidably connected to the inside of the support frame. A spring is sleeved on the outer surface of the support rod. The top of the spring is fixedly connected to the top of the inner wall of the support frame. A limit plate is fixedly connected to the bottom of the spring. The inner wall of the limit plate is fixedly connected to the outer surface of the support rod.

[0010] This utility model has the following beneficial effects:

[0011] 1. This utility model, by setting up a cleaning component, specifically, starts a motor to drive a gear to rotate. When the gear rotates, it drives a gear ring to rotate. During the rotation of the gear ring, it drives a cleaning roller to rotate. When the cleaning roller rotates, it cleans impurities on the surface of the enameled wire, avoiding the residue of impurities on the surface of the enameled wire, thereby greatly improving the accuracy of the test results and significantly improving the practicality of the equipment.

[0012] 2. This utility model, through the setting of a conveying component, specifically, when the enameled wire passes between the fixed roller and the adjusting roller, the adjusting roller, under the action of force, will drive the upper support frame to move upward. During the movement of the upper support frame, it will drive the limiting plate to squeeze the spring. At the same time, the spring will generate a certain rebound force and drive the adjusting roller to reset. At this time, the adjusting roller will contact and squeeze the surface of the enameled wire. Through the action of the spring, enameled wires of different diameters can be contacted and clamped, which greatly improves the versatility of the equipment, reduces the need to replace the conveying roller due to different enameled wire diameters, greatly improves work efficiency, and also greatly reduces the workload of the workers.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall structure of the support frame of this utility model;

[0017] Figure 3 This is a schematic diagram of the overall structure of the support base of this utility model;

[0018] Figure 4 This utility model Figure 3 A magnified structural diagram of A in the middle;

[0019] Figure 5 This is a schematic diagram of the overall structure of the cleaning roller of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Main frame mechanism; 111. Support base; 112. Detection device; 2. Cleaning assembly; 211. Support seat; 212. Motor 1; 213. Limiting frame; 214. Gear; 215. Cleaning roller; 216. Limiting ring; 217. Gear ring; 3. Conveying assembly; 311. Support frame; 312. Motor 2; 313. Fixing frame; 314. Lower support frame; 315. Fixed roller; 316. Adjusting roller; 317. Upper support frame; 318. Limiting plate; 319. Support rod; 320. Spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 As shown, this utility model is a surface quality inspection device for enameled wire, including a main frame mechanism 1. The main frame mechanism 1 includes a support base 111. A detection device 112 is fixedly connected to the top and back of the support base 111. Conveying components 3 are provided on the left and right sides of the top of the support base 111. The conveying component 3 on the right side includes a support frame 311. A cleaning component 2 is provided on the left side of the detection device 112. The cleaning component 2 includes a support seat 211. A cleaning roller 215 is provided on the top of the support seat 211. A toothed ring 21 is fixedly connected to the outer surface of the cleaning roller 215. 7. A motor 212 is installed on the front of the cleaning roller 215. The output end of the motor 212 on the right side is fixedly connected to a gear 214 via a coupling. When the motor 212 is started, it drives the gear 214 to rotate. When the gear 214 rotates, it drives the gear ring 217 to rotate. During the rotation of the gear ring 217, it drives the cleaning roller 215 to rotate. When the cleaning roller 215 rotates, it cleans the impurities on the surface of the enameled wire, avoiding the residue of impurities on the surface of the enameled wire, thereby greatly improving the accuracy of the test results and significantly improving the practicality of the equipment.

[0024] The outer surface of gear 214 meshes with the outer surface of gear ring 217. The bottom of support base 211 is fixedly connected to the top of support base 111. Limit frame 213 is fixedly connected to the top of support base 211. The inner wall of limit frame 213 is rotatably connected to the outer surface of cleaning roller 215.

[0025] The front of the inner side of the limiting frame 213 is fixedly connected to the outer surface of the motor 212. Limiting rings 216 are provided on the left and right sides of the gear ring 217. The inner walls of the two limiting rings 216 are fixedly connected to the outer surface of the cleaning roller 215. The outer surfaces of the two limiting rings 216 are rotatably connected to the top of the inner side of the support base 211. A fixing frame 313 is provided at the bottom of the support frame 311 on the right side. The bottom of the fixing frame 313 is fixedly connected to the top of the support base 111. A lower support frame 314 is fixedly connected to the corresponding side of the inner wall of the fixing frame 313. The left and right sides of the inner side of the lower support frame 314 are connected to the fixing rollers 315 by pins.

[0026] The fixed roller 315 on the left is rotatably connected to the lower support frame 314 via a pin. A second motor 312 is fixedly connected to the front of the lower support frame 314. The output end of the second motor 312 is fixedly connected to the fixed roller 315 on the right via a coupling. An upper support frame 317 is provided on top of the lower support frame 314. Two adjusting rollers 316 are rotatably connected to the upper support frame 317 via pins. A support rod 319 is fixedly connected to the top of the upper support frame 317. When the enameled wire passes between the fixed roller 315 and the adjusting rollers 316, the adjusting rollers 316 are subjected to force. The action will drive the upper support frame 317 to move upward. During the movement of the upper support frame 317, it will drive the limiting plate 318 to squeeze the spring 320. At the same time, the spring 320 will generate a certain rebound force and drive the adjusting roller 316 to reset. At this time, the adjusting roller 316 will contact and squeeze the surface of the enameled wire. Through the action of the spring 320, enameled wires of different diameters can be contacted and clamped, which greatly improves the versatility of the equipment, reduces the need to replace the conveyor roller due to different enameled wire diameters, greatly improves work efficiency, and also greatly reduces the workload of the staff.

[0027] The support rod 319 passes through the support frame 311 and extends to the top. The outer surface of the support rod 319 is slidably connected to the inside of the support frame 311. A spring 320 is sleeved on the outer surface of the support rod 319. The top of the spring 320 is fixedly connected to the top of the inner wall of the support frame 311. A limit plate 318 is fixedly connected to the bottom of the spring 320. The inner wall of the limit plate 318 is fixedly connected to the outer surface of the support rod 319.

[0028] A specific application of this embodiment is as follows: In use, the enameled wire is first threaded from the left side to the right side of the equipment, and simultaneously passed through the cleaning roller 215. When the enameled wire passes between the fixed roller 315 and the adjusting roller 316, the adjusting roller 316 is subjected to force and moves upward. Simultaneously, the movement of the adjusting roller 316 drives the upper support frame 317 to move upward. During the movement of the upper support frame 317, the support rod 319 moves. When the support rod 319 moves, it slides inside the support frame 311. Simultaneously, the movement of the support rod 319 causes the limiting plate 318 to compress the spring 320. When the spring 320 is limited by the inner wall of the support frame 311, it contracts and stores force. Simultaneously, the spring 320 generates a certain rebound force, causing the upper support frame 317 to reset. As the upper support frame 317 resets, it drives the adjusting roller 316 to move. At this time, the adjusting roller 316 contacts and presses against the surface of the enameled wire. Through the action of the spring 320, enameled wires of different diameters can be clamped, significantly improving the equipment's versatility, reducing the need to change conveyor rollers due to different wire diameters, greatly improving work efficiency, and significantly reducing the workload of workers. Then, the motor 312 is started. The fixed roller 315 on the right side rotates. When the fixed roller 315 rotates, it transports the enameled wire through the cooperation of several fixed rollers 315 and adjusting rollers 316. The enameled wire is then inspected as it passes inside the detection device 112. Simultaneously, before passing inside the detection device 112, the enameled wire needs to pass through the cleaning roller 215. At this time, the motor 212 is started, driving the gear 214 to rotate. During the operation of the motor 212, the limit frame 213 provides certain support for the motor 212 through its fixed connection with the support base 211. When the gear 214 rotates, it drives the gear ring 217 to rotate. The gear ring 217 rotates... During the process, the cleaning roller 215 will rotate, which will clean the impurities on the surface of the enameled wire, avoiding the residue of impurities on the surface of the enameled wire, thereby greatly improving the accuracy of the test results and greatly improving the practicality of the equipment. When the cleaning roller 215 rotates, it will drive the two limit rings 216 to rotate inside the support base 211. The rotation of the two limit rings 216 inside the support base 211 greatly improves the stability of the cleaning roller 215 during rotation. At the same time, the support base 211 is fixedly connected to the support base 111, providing a certain degree of support for the cleaning roller 215.

[0029] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A surface quality testing device for enameled wire, characterized in that: The main frame mechanism (1) includes a support base (111), a detection device (112) is fixedly connected to the top back of the support base (111), and a conveying component (3) is provided on the left and right sides of the top of the support base (111). The conveying component (3) located on the right side includes a support frame (311), and a cleaning component (2) is provided on the left side of the detection device (112). The cleaning assembly (2) includes a support base (211), a cleaning roller (215) is provided on the top of the support base (211), a gear ring (217) is fixedly connected to the outer surface of the cleaning roller (215), a motor (212) is provided on the front of the cleaning roller (215), and a gear (214) is fixedly connected to the right output end of the motor (212) through a coupling.

2. The surface quality testing equipment for enameled wire according to claim 1, characterized in that, The outer surface of the gear (214) meshes with the outer surface of the gear ring (217), the bottom of the support base (211) is fixedly connected to the top of the support base (111), the top of the support base (211) is fixedly connected to the limit frame (213), and the inner wall of the limit frame (213) is rotatably connected to the outer surface of the cleaning roller (215).

3. The surface quality testing equipment for enameled wire according to claim 2, characterized in that, The front of the inside of the limiting frame (213) is fixedly connected to the outer surface of the motor (212). Limiting rings (216) are provided on the left and right sides of the gear ring (217). The inner walls of the two limiting rings (216) are fixedly connected to the outer surface of the cleaning roller (215). The outer surfaces of the two limiting rings (216) are rotatably connected to the top of the inside of the support base (211). A fixing frame (313) is provided at the bottom of the support frame (311) on the right side.

4. The surface quality testing equipment for enameled wire according to claim 3, characterized in that, The bottom of the fixed frame (313) is fixedly connected to the top of the support base (111), and a lower support frame (314) is fixedly connected to the corresponding side of the inner wall of the fixed frame (313). The left and right sides inside the lower support frame (314) are both connected to fixed rollers (315) by pins.

5. The surface quality testing equipment for enameled wire according to claim 4, characterized in that, The fixed roller (315) located on the left side is rotatably connected to the lower support frame (314) via a pin. The lower support frame (314) is fixedly connected to the front of the motor (312), and the output end of the motor (312) is fixedly connected to the fixed roller (315) located on the right side via a coupling.

6. The surface quality testing equipment for enameled wire according to claim 5, characterized in that, The lower support frame (314) is provided with an upper support frame (317) at the top. The upper support frame (317) has two adjusting rollers (316) rotatably connected inside by a pin shaft. The upper support frame (317) is fixedly connected with a support rod (319) at the top.

7. The surface quality testing equipment for enameled wire according to claim 6, characterized in that, The support rod (319) passes through the support frame (311) and extends to the top. The outer surface of the support rod (319) is slidably connected to the inside of the support frame (311). A spring (320) is sleeved on the outer surface of the support rod (319). The top of the spring (320) is fixedly connected to the top of the inner wall of the support frame (311). A limiting plate (318) is fixedly connected to the bottom of the spring (320). The inner wall of the limiting plate (318) is fixedly connected to the outer surface of the support rod (319).

Images