Cleaning device for maintenance and repair of spare and accessory parts of generator set

Abstract

The utility model belongs to the technical field of part cleaning, and particularly relates to a cleaning device for maintenance and repair of spare and accessory parts of a generator set, which comprises a cleaning tank, cleaning fluid is contained in the cleaning tank, a lifting mechanism is fixed on the rear side of the cleaning tank, and a containing leakage tank is fixed in the lifting mechanism; according to the cleaning device, spare and accessory parts are contained through the containing leakage groove and then soaked in cleaning liquid in the cleaning groove, the spare and accessory parts are cleaned in cooperation with work of an ultrasonic cleaning instrument, and after cleaning is completed, the spare and accessory parts can be cleaned through the containing leakage groove; cleaning liquid can be pumped into the filter box through the pump body and treated through activated carbon and a composite filter membrane, so that impurities doped in the cleaning liquid are removed, finally, the cleaning liquid is stored through the storage box, repeated utilization of the cleaning liquid is facilitated, and the cost is saved.

Description

Technical Field

[0001] This utility model relates to the field of parts cleaning technology, specifically a cleaning device for the maintenance and repair of generator set parts. Background Technology

[0002] As generator sets are used for a long time, they need to be maintained and repaired regularly. During the maintenance and repair process, cleaning equipment is needed to clean the oil and other impurities on the surface of the parts.

[0003] However, existing cleaning devices still have the following technical problems when in use:

[0004] Existing cleaning equipment, after cleaning parts with cleaning fluid, currently simply pours out the cleaning fluid without filtering out any oil or impurities that may be present inside, thus wasting the cleaning fluid and increasing cleaning costs.

[0005] Therefore, a cleaning device for the maintenance and repair of generator set parts is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of this utility model is to provide a cleaning device for the maintenance and repair of generator set parts, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for maintenance and repair of generator set parts, including a cleaning tank, the inside of which is filled with cleaning fluid, a lifting mechanism fixed to the rear side of the cleaning tank, and a collection trough fixed inside the lifting mechanism;

[0008] A horizontal plate is fixed to the left side of the cleaning tank, and a storage box is fixed to the upper side of the horizontal plate. A cavity is opened on the upper side of the storage box, and a composite filter membrane is horizontally arranged at the upper end of the cavity. A filter box is arranged at the upper end of the storage box, and an installation mechanism is arranged between the left and right sides of the filter box and the storage box.

[0009] A filter plate is horizontally fixed inside the filter box. Activated carbon is placed on the upper end of the filter plate. A top cover is fixed to the upper end of the filter box by bolts. A pump body is fixed to the upper left side of the cleaning tank. A connecting hose is fixed to the liquid outlet end of the pump body. An installation pipe is fixed to the side wall of the top cover. The other end of the connecting hose is threaded to the installation pipe. A suction pipe is fixed to the liquid inlet end of the pump body. The other end of the suction pipe extends to the bottom of the cleaning tank.

[0010] A return pipe is fixed to the lower side of the storage box, and the other end of the return pipe extends into the interior of the cleaning tank. A switch valve is fixed to the wall of the return pipe.

[0011] An ultrasonic cleaner is fixed to the right side of the cleaning tank.

[0012] Preferably, the lifting mechanism includes a mounting block, which is fixedly connected to the rear side of the cleaning tank. A telescopic cylinder is fixed to the side wall of the mounting block, a bracket is fixed to the upper end of the telescopic cylinder, a fixing rod is fixed to the upper end of the inner wall of the bracket, and a U-shaped plate is fixed to the lower end of the fixing rod.

[0013] Preferably, the left and right sides of the U-shaped plate are threaded with mounting bolts, and the container trough is fixedly connected to the U-shaped plate by the mounting bolts.

[0014] Preferably, the installation mechanism includes two mounting plates, which are fixedly connected to the left and right sides of the filter box, respectively. A threaded rod is fixed to the upper side of the storage box at the lower end of the mounting plate. The mounting plate is sleeved on the outside of the threaded rod, and a fastening nut is threadedly connected to the upper end of the threaded rod at the upper end of the mounting plate.

[0015] Preferably, the composite filter membrane is clamped and fixed between the filter box and the storage box.

[0016] Preferably, the composite filter membrane is composed of an oil filter membrane, a particulate pollutant filter membrane, and an oxide filter membrane.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This application involves immersing spare parts in a cleaning solution inside a cleaning tank using a collection trough. The parts are then cleaned using an ultrasonic cleaner. After cleaning, the cleaning solution is pumped into a filter box and treated with activated carbon and a composite filter membrane to remove impurities. Finally, the solution is stored in a storage box, facilitating multiple uses and saving costs. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 for Figure 1 Front sectional view;

[0021] Figure 3 Cross-sectional view of the storage box and filter box;

[0022] Figure 4 A side view of the mounting block, telescopic cylinder, bracket, and fixing rod;

[0023] Figure 5 This is a schematic diagram of the structure for holding the trough.

[0024] In the diagram: 1. Cleaning tank, 2. Container trough, 3. Horizontal plate, 4. Storage box, 5. Composite filter membrane, 6. Filter box, 7. Filter plate, 8. Activated carbon, 9. Top cover, 10. Pump body, 11. Connecting hose, 12. Installation pipe, 13. Suction pipe, 14. Return pipe, 15. Ultrasonic cleaner, 16. Mounting block, 17. Telescopic cylinder, 18. Bracket, 19. Fixing rod, 20. U-shaped plate, 21. Mounting plate, 22. Threaded rod, 23. Fastening nut. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Example:

[0028] Please see Figure 1-5 This utility model provides a technical solution:

[0029] A cleaning device for maintenance and repair of generator set parts includes a cleaning tank 1, which is filled with cleaning fluid. A lifting mechanism is fixed to the rear side of the cleaning tank 1, and a holding trough 2 is fixed inside the lifting mechanism. The bottom of the holding trough 2 is provided with evenly distributed holes to facilitate the cleaning fluid to enter the interior of the holding trough 2 and come into contact with the parts.

[0030] A horizontal plate 3 is fixed on the left side of the cleaning tank 1, and a storage box 4 is fixed on the upper side of the horizontal plate 3. The storage box 4 is used to store the filtered cleaning liquid. A cavity is opened on the upper side of the storage box 4, and a composite filter membrane 5 is horizontally arranged at the upper end of the cavity. A filter box 6 is arranged at the upper end of the storage box 4. An installation mechanism is arranged between the left and right sides of the filter box 6 and the storage box 4. After the cleaning liquid is filtered by the filter box 6, it will enter the interior of the storage box 4 through the cavity and then be filtered by the composite filter membrane 5.

[0031] A filter plate 7 is horizontally fixed inside the filter box 6. Activated carbon 8 is installed at the upper end of the filter plate 7. The activated carbon 8 can adsorb fine particulate impurities in the cleaning solution. A top cover 9 is fixed to the upper end of the filter box 6 by bolts. A pump body 10 is fixed to the upper left side of the cleaning tank 1. A connecting hose 11 is fixed to the outlet end of the pump body 10. An installation pipe 12 is fixed to the side wall of the top cover 9. The other end of the connecting hose 11 is threaded to the installation pipe 12. A suction pipe 13 is fixed to the inlet end of the pump body 10. The other end of the suction pipe 13 extends to the bottom of the cleaning tank 1. When the filtration and adsorption effect of the activated carbon 8 and the composite filter membrane 5 decreases after long-term use, the top cover 9 can be disassembled to replace the activated carbon 8 inside. The filter box 6 can also be disassembled to release the pressure on the composite filter membrane 5 and replace the composite filter membrane.

[0032] A return pipe 14 is fixed to the lower side of the storage box 4, and the other end of the return pipe 14 extends into the interior of the cleaning tank 1. A switch valve is fixed to the wall of the return pipe 14.

[0033] An ultrasonic cleaner 15 is fixed on the right side of the cleaning tank 1. The working principle of the ultrasonic cleaner 15 is not described in detail in this application, as this part of the technology is a conventional technical means in this field.

[0034] The lifting mechanism includes a mounting block 16, which is fixedly connected to the rear side of the cleaning tank 1. A telescopic cylinder 17 is fixed to the side wall of the mounting block 16. A bracket 18 is fixed to the upper end of the telescopic cylinder 17. A fixing rod 19 is fixed to the upper end of the inner wall of the bracket 18. A U-shaped plate 20 is fixed to the lower end of the fixing rod 19. The lifting mechanism can drive the bracket 18, the U-shaped plate 20 and the holding trough 2 to move up and down.

[0035] The left and right sides of the U-shaped plate 20 are threaded with mounting bolts, and the holding trough 2 is fixedly connected to the U-shaped plate 20 by the mounting bolts.

[0036] The mounting mechanism includes two mounting plates 21, which are fixedly connected to the left and right sides of the filter box 6 respectively. A threaded rod 22 is fixed to the upper side of the storage box 4 at the lower end of the mounting plate 21. The mounting plate 21 is sleeved on the outside of the threaded rod 22. The rod wall of the threaded rod 22 is threadedly connected to the upper end of the mounting plate 21 with a fastening nut 23. When it is necessary to disassemble the filter box 6, the limiting function of the mounting mechanism on the filter box 6 needs to be removed.

[0037] The composite filter membrane 5 is clamped and fixed between the filter box 6 and the storage box 4.

[0038] The composite filter membrane 5 is composed of an oil filter membrane, a particulate pollutant filter membrane, and an oxide filter membrane.

[0039] Working principle:

[0040] When in use, pour cleaning fluid into the cleaning tank 1 and place the generator set parts inside the holding trough 2. By shortening the telescopic cylinder 17, the bracket 18, fixing rod 19, U-shaped plate 20 and holding trough 2 are moved down to move the parts into the cleaning fluid for immersion. Start the ultrasonic cleaner 15 to treat the stains on the surface of the parts. After cleaning is completed, take out the parts.

[0041] Start the pump body 10, and the pump body 10 will draw the cleaning liquid inside the cleaning tank 1 into the filter box 6. After filtration and adsorption treatment by activated carbon 8 and composite filter membrane 5, it will be stored in the storage box 4.

[0042] When the adsorption and filtration effects of activated carbon 8 and composite filter membrane 5 decrease after prolonged use, the top cover 9 and filter box 6 should be disassembled to replace activated carbon 8 and composite filter membrane 5.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description. Therefore, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model, and no reference numerals in the claims should be considered as limiting the scope of the claims.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for the maintenance and repair of generator set parts, comprising a cleaning tank (1), characterized in that, The cleaning tank (1) is filled with cleaning liquid. A lifting mechanism is fixed to the rear side of the cleaning tank (1). A collection trough (2) is fixed inside the lifting mechanism. A horizontal plate (3) is fixed on the left side of the cleaning tank (1), and a storage box (4) is fixed on the upper side of the horizontal plate (3). A cavity is opened on the upper side of the storage box (4), and a composite filter membrane (5) is horizontally arranged at the upper end of the cavity. A filter box (6) is arranged at the upper end of the storage box (4). An installation mechanism is arranged between the left and right sides of the filter box (6) and the storage box (4). The filter box (6) is horizontally fixed inside a filter plate (7), and activated carbon (8) is provided at the upper end of the filter plate (7). The top cover (9) is fixed to the upper end of the filter box (6) by bolts. The upper left side of the cleaning tank (1) is fixed with a pump body (10). The outlet end of the pump body (10) is fixed with a connecting hose (11). The side wall of the top cover (9) is fixed with an installation pipe (12). The other end of the connecting hose (11) is threadedly connected to the installation pipe (12). The inlet end of the pump body (10) is fixed with a suction pipe (13). The other end of the suction pipe (13) extends to the bottom of the cleaning tank (1). A return pipe (14) is fixed to the lower side of the storage box (4), and the other end of the return pipe (14) extends into the interior of the cleaning tank (1). A switch valve is fixed to the wall of the return pipe (14). An ultrasonic cleaner (15) is fixed on the right side of the cleaning tank (1).

2. The cleaning device for maintenance and repair of generator set parts according to claim 1, characterized in that: The lifting mechanism includes a mounting block (16), which is fixedly connected to the rear side of the cleaning tank (1). A telescopic cylinder (17) is fixed to the side wall of the mounting block (16), and a bracket (18) is fixed to the upper end of the telescopic cylinder (17). A fixing rod (19) is fixed to the upper end of the inner wall of the bracket (18), and a U-shaped plate (20) is fixed to the lower end of the fixing rod (19).

3. The cleaning device for maintenance and repair of generator set parts according to claim 2, characterized in that: The left and right sides of the U-shaped plate (20) are threaded with mounting bolts, and the container trough (2) is fixedly connected to the U-shaped plate (20) by the mounting bolts.

4. The cleaning device for maintenance and repair of generator set parts according to claim 1, characterized in that: The installation mechanism includes two mounting plates (21), which are fixedly connected to the left and right sides of the filter box (6) respectively. A threaded rod (22) is fixed to the upper side of the storage box (4) at the lower end of the mounting plate (21). The mounting plate (21) is sleeved on the outside of the threaded rod (22). The rod wall of the threaded rod (22) is threadedly connected to a fastening nut (23) at the upper end of the mounting plate (21).

5. A cleaning device for maintenance and repair of generator set parts according to claim 1, characterized in that: The composite filter membrane (5) is clamped and fixed between the filter box (6) and the storage box (4).

6. A cleaning device for maintenance and repair of generator set parts according to claim 1, characterized in that: The composite filter membrane (5) is composed of an oil filter membrane, a particulate pollutant filter membrane, and an oxide filter membrane.

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