Intelligent multi-section plate rolling machine for assisting plate rolling

Abstract

The utility model relates to the technical field of plate rolling machines, and discloses an intelligent multi-section plate rolling machine assisting in plate rolling, which comprises a working table, a first motor and a first air cylinder are respectively arranged at the top of the working table, a first roller shaft and a first gear are fixedly sleeved on the outer edge of an output shaft of the first motor, and a second gear is meshed on the outer edge of the first gear. The outer edge of the second gear is meshed with a third gear, the inner wall of the third gear is fixedly sleeved with a second roller shaft, a sliding groove is formed in the top of the workbench, a fixing block is fixedly assembled at the telescopic end of the first air cylinder, and the inner wall of the fixing block is rotationally sleeved with a third roller shaft. And a plate main body at the top of the rolling shaft is fixedly positioned and automatically centered under the matched transmission of a second air cylinder, a square block, a straight opening groove, a connecting rod, a positioning block and a cylinder when the plate main body is subjected to continuous bending moment, so that the efficiency of the plate bending machine on the continuous bending moment of the plate main body is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of plate rolling machine technology, specifically to an intelligent multi-segment plate rolling machine that assists in plate rolling. Background Technology

[0002] A plate rolling machine is an industrial device used to bend metal sheets into cylinders, cones or other complex curved surfaces. It is widely used in pressure vessels, shipbuilding, pipeline engineering, aerospace and other fields. Its core principle is to apply a continuous bending moment to the plate through the rotation and pressure of rollers, so that it undergoes plastic deformation and finally forms the required curvature.

[0003] Existing plate rolling machines use gears to drive the roller shaft, which requires manual maintenance of the gears. At the same time, when applying continuous bending moment to the plate, it is necessary to manually hold one end of the plate to level and center it with the roller shaft. However, manual centering and leveling is laborious and wastes human resources. Therefore, we propose an intelligent multi-segment plate rolling machine that assists in plate rolling. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an intelligent multi-segment plate rolling machine with auxiliary plate rolling, which has the advantages of reducing wear on maintenance gears and assisting in plate positioning, thus solving the problems mentioned in the background technology.

[0005] This utility model provides the following technical solution: an intelligent multi-segment plate rolling machine for auxiliary plate rolling, including a worktable, a motor and a cylinder respectively provided on the top of the worktable, a roller shaft and a gear fixedly sleeved on the outer edge of the output shaft of the motor, a gear two meshing on the outer edge of the gear one, a gear three meshing on the outer edge of the gear two, a roller shaft two fixedly sleeved on the inner wall of the gear three, a sliding groove opened on the top of the worktable, a fixing block fixedly assembled on the telescopic end of the cylinder one, a roller shaft three rotatably sleeved on the inner wall of the fixing block, and a leveling component and a lubrication component respectively provided on the outer wall of the worktable;

[0006] The lubrication assembly includes a housing, an air pump fixedly mounted on its outer wall, a connecting pipe at the top of the air pump, an oil storage chamber and a storage chamber respectively opened on the inner wall of the housing, a piston plate and a spring respectively in the inner cavity of the oil storage chamber, one end of a connecting pipe fixedly connected to the inner wall of the oil storage chamber, a cylinder fixedly connected to the other end of the connecting pipe, a cylinder two fixedly sleeved at the bottom of the cylinder one, a ball, a spring two and a cross base plate respectively in the inner cavity of the cylinder two, an oil outlet fixedly mounted at the bottom of the cylinder two, and a solenoid valve fixedly installed on the outer wall of the housing.

[0007] As a preferred technical solution of this utility model: the leveling component includes a support platform, a second motor is fixedly installed on the top of the support platform, one end of a belt is rotatably sleeved on the outer edge of the output shaft of the second motor, the other end of the belt is rotatably sleeved on a first rotating shaft, a roller is fixedly sleeved on the outer wall of the first rotating shaft, a plate body is provided on the top of the roller, an installation rod is provided on the outer wall of the workbench, a second cylinder is fixedly installed on the inner wall of the installation rod, a square block is fixedly assembled on the telescopic end of the second cylinder, a straight groove is opened on the inner wall of the square block, a connecting rod is rotatably connected to the inner wall of the installation rod, a positioning block is fixedly installed on the top of the connecting rod, and a cylinder is fixedly installed on the inner wall of the connecting rod.

[0008] As a preferred technical solution of this utility model: there are ten rotating shafts and ten rollers, and every ten rotating shafts and rollers are arranged in parallel as a group. The cylinder, square block, straight groove, connecting rod, positioning block and cylinder are regarded as a movable component, and there are five such movable components located on the top of the main body of the plate. There are two connecting rods and two positioning blocks, and the two connecting rods and positioning blocks are symmetrically arranged with the square block as the center. There are two cylinders and two straight grooves, and the outer walls of the two cylinders and straight grooves are slidably fitted to the inner walls.

[0009] As a preferred technical solution of this utility model: the outer wall shape of the fixing block is the same as the inner wall shape of the sliding groove, and the outer wall of the fixing block and the inner wall of the sliding groove are fitted and slidably arranged.

[0010] As a preferred technical solution of this utility model: one end of the connecting pipe away from the air pump is connected to the top of the box body through the pipe.

[0011] As a preferred technical solution of this utility model: the outer wall shape of the piston plate is the same as the inner wall shape of the oil storage cavity, and the outer wall of the piston plate and the inner wall of the oil storage cavity are slidably fitted together.

[0012] As a preferred technical solution of this utility model: the sphere is located in the inner cavity of the second cylinder, and the diameter of the sphere is larger than the shape of the top opening of the second cylinder.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This intelligent multi-segment plate rolling machine with auxiliary plate rolling, through the setting of the air pump and connecting pipe one, enables the piston plate, oil storage chamber, spring one, storage chamber, connecting pipe two, cylinder two, ball and spring two to automatically drip lubricant from the oil outlet at the top of gear one onto the outer edge surface under the cooperation of the air pump and connecting pipe one. This reduces the wear of meshing between gear one, gear two and gear three, and improves the transmission efficiency of the plate rolling machine when continuously bending the plate body.

[0015] 2. This intelligent multi-segment plate rolling machine with auxiliary plate rolling, through the setting of the roller and rotating shaft one, enables the plate body at the top of the roller to achieve fixed positioning and automated centering assistance when the plate body is continuously bent by the coordinated transmission of cylinder two, square block, straight groove, connecting rod, positioning block and cylinder, thereby effectively improving the efficiency of the plate rolling machine when the plate body is continuously bent by the roller. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic cross-sectional view of the present invention.

[0018] Figure 3 This is a schematic diagram of the plate rolling machine of this utility model;

[0019] Figure 4 This is a schematic diagram of the box structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the auxiliary structure of this utility model;

[0021] Figure 6 This is a schematic diagram of the flat component structure of this utility model;

[0022] Figure 7 This is a schematic diagram of the lubrication component structure of this utility model;

[0023] Figure 8 This utility model Figure 7 Enlarged structural diagram at point A in the middle.

[0024] In the diagram: 1. Workbench; 2. Motor 1; 3. Roller 1; 4. Gear 1; 5. Gear 2; 6. Gear 3; 7. Roller 2; 8. Slide groove; 9. Cylinder 1; 10. Fixing block; 11. Roller 3; 12. Leveling assembly; 13. Lubrication assembly;

[0025] 1201. Support platform; 1202. Motor II; 1203. Belt; 1204. Rotating shaft I; 1205. Roller; 1206. Main body of sheet metal; 1207. Mounting rod; 1208. Cylinder II; 1209. Square block; 1210. Straight groove; 1211. Connecting rod; 1212. Positioning block; 1213. Cylinder;

[0026] 1301. Box body; 1302. Air pump; 1303. Connecting pipe one; 1304. Oil storage chamber; 1305. Piston plate; 1306. Spring one; 1307. Storage chamber; 1308. Connecting pipe two; 1309. Cylinder one; 1310. Cylinder two; 1311. Ball; 1312. Spring two; 1313. Cross base plate; 1314. Oil outlet; 1315. Solenoid valve. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1 - Figure 8 An intelligent multi-segment plate rolling machine for auxiliary plate rolling includes a worktable 1. The top of the worktable 1 is respectively provided with a motor 2 and a cylinder 9. The outer edge of the output shaft of the motor 2 is fixedly sleeved with a roller shaft 3 and a gear 4. The outer edge of the gear 4 is meshed with a gear 5, and the outer edge of the gear 5 is meshed with a gear 6. The inner wall of the gear 6 is fixedly sleeved with a roller shaft 7. The top of the worktable 1 is provided with a sliding groove 8. The telescopic end of the cylinder 9 is fixedly equipped with a fixing block 10. The inner wall of the fixing block 10 is rotatably sleeved with a roller shaft 11. The outer wall of the worktable 1 is respectively provided with a leveling component 12 and a lubrication component 13.

[0029] The lubrication assembly 13 includes a housing 1301, an air pump 1302 fixedly mounted on the outer wall, a connecting pipe 1303 on the top of the air pump 1302, an oil storage chamber 1304 and a storage chamber 1307 respectively opened on the inner wall of the housing 1301, a piston plate 1305 and a spring 1306 respectively in the oil storage chamber 1304, one end of a connecting pipe 1308 fixedly connected to the inner wall of the oil storage chamber 1304, a cylinder 1309 fixedly connected to the other end of the connecting pipe 1308, a cylinder 2 1310 fixedly sleeved at the bottom of the cylinder 1309, a ball 1311, a spring 2 1312 and a cross base plate 1313 respectively in the inner cavity of the cylinder 2 1310, an oil outlet 1314 fixedly mounted at the bottom of the cylinder 2 1310, and a solenoid valve 1315 fixedly installed on the outer wall of the housing 1301.

[0030] In the above structure, by setting the lubrication component 13, when the gears 1-4, 2-5, and 3-6 are maintained, by activating the entire lubrication component 13, the lubricant dripping onto the outer edge of gear 1-4 will be coated with the lubricant of gear 2-5 and gear 3-6 respectively during rotation.

[0031] In a preferred embodiment: the leveling component 12 includes a support platform 1201, a motor 1202 is fixedly mounted on the top of the support platform 1201, one end of a belt 1203 is rotatably sleeved on the outer edge of the output shaft of the motor 1202, the other end of the belt 1203 is rotatably sleeved on a rotating shaft 1204, a roller 1205 is fixedly sleeved on the outer wall of the rotating shaft 1204, a plate body 1206 is provided on the top of the roller 1205, an installation rod 1207 is provided on the outer wall of the workbench 1, a cylinder 1208 is fixedly mounted on the inner wall of the installation rod 1207, a square block 1209 is fixedly assembled on the telescopic end of the cylinder 1208, a straight groove 1210 is opened on the inner wall of the square block 1209, a connecting rod 1211 is rotatably connected to the inner wall of the installation rod 1207, a positioning block 1212 is fixedly mounted on the top of the connecting rod 1211, and a cylinder 1213 is fixedly mounted on the inner wall of the connecting rod 1211.

[0032] In a preferred embodiment: there are ten rotating shafts 1204 and ten rollers 1205, and every ten rotating shafts 1204 and rollers 1205 are arranged in parallel as a group. The cylinder 1208, the square block 1209, the straight groove 1210, the connecting rod 1211, the positioning block 1212 and the cylinder 1213 are regarded as a movable component, and there are five such movable components located on the top of the plate body 1206. There are two connecting rods 1211 and two positioning blocks 1212, and the two connecting rods 1211 and two positioning blocks 1212 are symmetrically arranged with the square block 1209 as the center. There are two cylinders 1213 and two straight grooves 1210, and the outer walls of the two cylinders 1213 and two straight grooves 1210 are slidably arranged in contact with the inner walls.

[0033] In the above structure, by arranging cylinder 1208, square block 1209, straight groove 1210, connecting rod 1211, positioning block 1212, and cylinder 1213, after the main body of the plate 1206 is placed on top of roller 1205, the motor 1202 is started, causing the outer edge of the output shaft of motor 1202 to drive one end of belt 1203 to rotate. The other end of belt 1203 drives rotating shaft 1204 and roller 1205 fixedly sleeved on the outer wall of rotating shaft 1204 to rotate. This causes each set of parallel rotating shaft 1204 and roller 1205 to rotate. As the main body of the plate 1206 moves closer to roller 3, cylinder 1208 is started, causing cylinder 1209 to rotate. The telescopic end of 08 drives the square block 1209 to move closer to the inner wall of the mounting rod 1207, so that the two straight grooves 1210 also move when the mounting rod 1207 moves. As the two straight grooves 1210 move backward, they drive the two cylinders 1213 that are in contact with the inner wall of the straight grooves 1210 to move. When the two cylinders 1213 move, they drive the bottom of the connecting rod 1211 to turn counterclockwise, so that the positioning block 1212 at the top of the connecting rod 1211 turns to ninety degrees and contacts the plate body 1206 at the top of the roller 1205. At the same time, after the plate body 1206 is processed by roller 1 3, roller 2 7 and cylinder 1 9 in multiple stages, the positioning block 1212 can be reset by the reverse operation.

[0034] In a preferred embodiment: the outer wall shape of the fixing block 10 is the same as the inner wall shape of the slide groove 8, and the outer wall of the fixing block 10 and the inner wall of the slide groove 8 are slidably fitted together.

[0035] In the above structure, by setting cylinder 9 and slide 8, the extension end of cylinder 9 will drive the fixed block 10 to slide along the inner wall of slide 8 when cylinder 9 is activated, so that the fixed block 10 will drive roller 11 to move closer to roller 3 and roller 7 when sliding.

[0036] In a preferred embodiment: the end of the connecting pipe 1303 away from the air pump 1302 is connected through the top of the housing 1301;

[0037] In the above structure, by setting up the connecting pipe 1303 and the air pump 1302, the air pump 1302 is activated and the air is transported through the connecting pipe 1303 to the inner cavity of the oil storage chamber 1304.

[0038] In a preferred embodiment: the outer wall shape of the piston plate 1305 is the same as the inner wall shape of the oil storage cavity 1304, and the outer wall of the piston plate 1305 and the inner wall of the oil storage cavity 1304 are slidably fitted together.

[0039] In the above structure, by setting the piston plate 1305 and the oil storage cavity 1304, the piston plate 1305 will slide along the inner wall of the oil storage cavity 1304 under the push of the gas at the top of the oil storage cavity 1304.

[0040] In a preferred embodiment: sphere 1311 is located inside the cavity of cylinder 2 1310, and the diameter of sphere 1311 is larger than the shape of the top opening of cylinder 2 1310;

[0041] In the above structure, by setting the sphere 1311 and the second cylinder 1310, the outer wall of the sphere 1311 will move closer to the inner cavity of the second cylinder 1310 under the resistance of the lubricating oil, so that the lubricating oil will enter the inner cavity of the second cylinder 1310 through the top of the second cylinder 1310. When the sphere 1311 rebounds and resets, the second cylinder 1310, whose top shape is smaller than the diameter of the sphere 1311, will fix the sphere 1311 to the top opening of the second cylinder 1310.

[0042] Working principle: When using this equipment, after placing the sheet body 1206 on top of the roller 1205, starting the second motor 1202 causes the outer edge of the output shaft of the second motor 1202 to drive one end of the belt 1203 to rotate. This causes the other end of the belt 1203 to drive the first rotating shaft 1204 and the roller 1205 fixedly sleeved on the outer wall of the first rotating shaft 1204 to rotate. This causes each set of parallel rotating shafts 1204 and rollers 1205 to rotate, thereby causing the sheet body 1206 to move towards the roller. When shaft 1 moves closer to the center, cylinder 2 1208 is activated, causing its telescopic end to move the square block 1209 closer to the inner wall of mounting rod 1207. This movement of mounting rod 1207 causes the two straight slots 1210 to move as well. Consequently, the backward movement of the two straight slots 1210 causes the two cylinders 1213, which are in contact with the inner walls of the straight slots 1210, to move backward as well. This movement of the two cylinders 1213 causes the bottom of connecting rod 1211 to rotate counterclockwise. The rotation causes the positioning block 1212 at the top of the connecting rod 1211 to rotate to ninety degrees and contact the plate body 1206 at the top of the roller 1205, thus helping to level the plate body 1206. Simultaneously, by starting motor 2, the outer edge of the output shaft of motor 2 drives roller 3 and gear 4 to rotate. When gear 4 rotates, its outer edge meshes with the outer edge of gear 25, causing the outer edge of gear 25 to drive the outer edge of gear 36 to mesh and rotate, thereby leveling the plate body 1206. 06 When in contact with roller 13, the main body of the sheet 1206 will move towards roller 27 under the rotation of roller 13. Then, by activating cylinder 19, the extension end of cylinder 19 will drive the fixed block 10 to move along the inner wall of the slide groove 8 towards the outer wall of the main body of the sheet 1206, so that the main body of the sheet 1206 will be bent for the first time. Then, by the same operation, the multi-segment bending of the main body of the sheet 1206 can be achieved. At the same time, when it is necessary to lubricate and maintain gear 14, gear 25 and gear 36;

[0043] By activating the air pump 1302, air is pumped through connecting pipe 1303 to the inner cavity of the oil reservoir 1304. Then, the piston plate 1305, pushed by the air at the top of the oil reservoir 1304, slides along the inner wall of the oil reservoir 1304. During this sliding motion, the spring 1306 at the bottom of the piston plate 1305 is compressed. Simultaneously, the lubricant at the bottom of the piston plate 1305, pushed and squeezed by the piston plate 1305, is pumped through connecting pipe 1308 to the inner cavity of the cylinder 1309. This causes the lubricant in the inner cavity of the cylinder 1309 to... The lubricant comes into contact with the outer wall of the sphere 1311, causing the outer wall of the sphere 1311 to be compressed by the resistance of the lubricant, moving the spring 1312 towards the cross base plate 1313. This causes the lubricant in the inner cavity of the cylinder 1309 to flow through the cylinder 1310 to the inner cavity of the oil outlet 1314. Consequently, the lubricant in the inner cavity of the oil outlet 1314 drips onto the outer edge of the gear 4. When the gear 4 rotates, the lubricant on the outer edge will mesh with the gear 5 and the gear 6 respectively, thus maintaining the transmission of the equipment.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent multi-segment plate rolling machine for auxiliary plate rolling, comprising a worktable (1), characterized in that: The top of the workbench (1) is provided with a motor (2) and a cylinder (9). The output shaft of the motor (2) is fixedly sleeved with a roller shaft (3) and a gear (4). The outer edge of the gear (4) is meshed with a gear (5). The outer edge of the gear (5) is meshed with a gear (6). The inner wall of the gear (6) is fixedly sleeved with a roller shaft (7). The top of the workbench (1) is provided with a sliding groove (8). The telescopic end of the cylinder (9) is fixedly equipped with a fixing block (10). The inner wall of the fixing block (10) is rotatably sleeved with a roller shaft (11). The outer wall of the workbench (1) is provided with a leveling component (12) and a lubrication component (13). The lubrication assembly (13) includes a housing (1301), on which an air pump (1302) is fixedly mounted. A connecting pipe (1303) is provided at the top of the air pump (1302). An oil storage chamber (1304) and a storage chamber (1307) are respectively opened on the inner wall of the housing (1301). A piston plate (1305) and a spring (1306) are respectively provided inside the oil storage chamber (1304). A connecting pipe (1307) is fixedly connected to the inner wall of the oil storage chamber (1304). At one end of the connecting pipe 2 (1308), the other end of the connecting pipe 2 (1308) is fixedly connected to a cylinder 1 (1309). The bottom of the cylinder 1 (1309) is fixedly sleeved with a cylinder 2 (1310). The inner cavity of the cylinder 2 (1310) is respectively provided with a ball (1311), a spring 2 (1312) and a cross base plate (1313). The bottom of the cylinder 2 (1310) is fixedly equipped with an oil outlet (1314). The outer wall of the box body (1301) is fixedly installed with a solenoid valve (1315).

2. The intelligent multi-segment plate rolling machine for auxiliary plate rolling according to claim 1, characterized in that: The leveling component (12) includes a support platform (1201), on the top of which a second motor (1202) is fixedly mounted. One end of a belt (1203) is rotatably sleeved along the outer edge of the output shaft of the second motor (1202). The other end of the belt (1203) is rotatably sleeved with a first rotating shaft (1204). A roller (1205) is fixedly sleeved on the outer wall of the first rotating shaft (1204). A plate body (1206) is provided on the top of the roller (1205). The outer wall of the workbench (1) An installation rod (1207) is provided, and a cylinder (1208) is fixedly installed on the inner wall of the installation rod (1207). A square block (1209) is fixedly assembled on the telescopic end of the cylinder (1208). A straight groove (1210) is opened on the inner wall of the square block (1209). A connecting rod (1211) is rotatably connected to the inner wall of the installation rod (1207). A positioning block (1212) is fixedly installed on the top of the connecting rod (1211). A cylinder (1213) is fixedly installed on the inner wall of the connecting rod (1211).

3. The intelligent multi-segment plate rolling machine for auxiliary plate rolling according to claim 2, characterized in that: There are ten rotating shafts (1204) and ten rollers (1205), and every ten rotating shafts (1204) and rollers (1205) are arranged in parallel as a group. The cylinder (1208), square block (1209), straight groove (1210), connecting rod (1211), positioning block (1212) and cylinder (1213) are regarded as a movable component, and there are five movable components located on the top of the plate body (1206). There are two connecting rods (1211) and two positioning blocks (1212), and the two connecting rods (1211) and two positioning blocks (1212) are symmetrically arranged with the square block (1209) as the center. There are two cylinders (1213) and two straight grooves (1210), and the outer walls of the two cylinders (1213) and the inner walls of the straight grooves (1210) are slidably fitted together.

4. The intelligent multi-segment plate rolling machine for auxiliary plate rolling according to claim 1, characterized in that: The outer wall shape of the fixing block (10) is the same as the inner wall shape of the slide groove (8), and the outer wall of the fixing block (10) and the inner wall of the slide groove (8) are fitted together and slidably disposed.

5. The intelligent multi-segment plate rolling machine for auxiliary plate rolling according to claim 1, characterized in that: The end of the connecting pipe (1303) away from the air pump (1302) is connected to the top of the box (1301) through.

6. The intelligent multi-segment plate rolling machine for auxiliary plate rolling according to claim 1, characterized in that: The outer wall shape of the piston plate (1305) is the same as the inner wall shape of the oil storage cavity (1304), and the outer wall of the piston plate (1305) and the inner wall of the oil storage cavity (1304) are slidably fitted together.

7. The intelligent multi-segment plate rolling machine for auxiliary plate rolling according to claim 1, characterized in that: The sphere (1311) is located inside the cavity of the second cylinder (1310), and the diameter of the sphere (1311) is larger than the top opening shape of the second cylinder (1310).

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