Low-speed wire cutting machine for rapid feeding and discharging of die
By introducing mounting and processing components into the slow wire EDM machine, the problem of handling harmful gases during processing has been solved, achieving effective purification of harmful gases and ensuring the health and safety of operators.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU RIYILONG PRECISION TECH CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-12
AI Technical Summary
Existing slow wire EDM machines cannot effectively handle harmful gases during processing, leading to long-term inhalation of harmful gases and metal particles that can damage human health.
The installation components include a connecting box, a rotating door, an air inlet duct, a treatment box, a filter, a UV lamp, an activated carbon plate, and a suction component. Harmful gases are drawn in through the suction component, solid particles are filtered out by the filter, the UV lamp oxidizes and reduces gases, the activated carbon plate adsorbs untreated gases, and finally harmless gases are discharged through the exhaust pipe.
Effectively treat harmful gases generated during processing, reduce harm to human health, and ensure a safe working environment.
Smart Images
Figure CN224222894U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to slow walking wire cutting machine technical field especially relates to a mould fast feeding and discharging's slow walking wire cutting machine. BACKGROUND
[0002] Slow walking wire cutting machine is a kind of using continuous moving fine metal wire (such as copper wire) as electrode, through pulse spark discharge etching metal and carries out precision machining numerical control equipment, is suitable for the manufacture of complex shape and high-precision parts.
[0003] Mould is the precision tool for forming article in industrial production, changes material physical state (such as injection moulding, stamping, casting etc.), and gives product specific shape and size, and mould needs to use cutting equipment to cut in production and processing process.
[0004] But because existing slow walking wire cutting machine when using, cannot handle the harmful gas generated by processing, in high-temperature discharge process, oxygen and nitrogen in air generate ozone and nitrogen oxide by ionization reaction, waste gas will also have the metal evaporation and oxidation formation oxide metal particles due to high-temperature environment, long-term inhalation harmful gas and metal particles are easy to cause respiratory inflammation, lung damage and nervous system damage, so that people are not convenient to use. UTILITY MODEL CONTENT
[0005] The utility model discloses a kind of mould fast feeding and discharging's slow walking wire cutting machine, solve the problem that harmful gas generated by processing cannot be handled.
[0006] To achieve the above objectives, this utility model provides a slow wire EDM machine for rapid mold loading and unloading, comprising a worktable, an installation assembly, and a processing assembly. The installation assembly includes a connecting box, a rotating door, an air inlet pipe, a processing box, an exhaust pipe, a filter, a UV lamp, an activated carbon plate, and a suction component. The connecting box is fixedly connected to the worktable and located on one side of the worktable. The rotating door is rotatably connected to the connecting box and located on one side of the connecting box. The air inlet pipe communicates with the connecting box and is located on one side of the connecting box. The processing box is fixedly connected to the worktable and located on one side of the worktable. The exhaust pipe communicates with the processing box and is located on one side of the processing box. The filter is fixedly connected to the processing box and located inside the processing box. The UV lamp is fixedly connected to the connecting box and located inside the connecting box. The activated carbon plate is fixedly connected to the processing box. Located inside the processing chamber, the suction component is connected to the connecting box. In use, the rotating door is opened, the mold to be processed is placed into the connecting box, and the mold is clamped and fixed by the processing component. The rotating door is then closed, and the mold is cut using the processing component. Simultaneously, the suction component and the UV lamp are activated, and air enters the connecting box through the air inlet pipe. The suction component draws harmful gases generated during processing in the connecting box into the processing chamber. Solid particles in the exhaust gas are filtered through the filter screen, and ultraviolet light of a specific wavelength is emitted by the UV lamp to oxidize and reduce the exhaust gas into harmless substances. Any remaining harmful gases are adsorbed by the activated carbon plate. The treated gas is then discharged through the exhaust pipe, thus solving the problem of not being able to treat the harmful gases generated during processing.
[0007] The suction component includes a suction fan and an air guide pipe. The suction fan is connected to the connecting box and is located on one side of the connecting box. One end of the air guide pipe is connected to the suction fan, and the other end of the air guide pipe is connected to the processing box.
[0008] The installation assembly also includes a rotating sealing door, which is rotatably connected to the processing box and located on one side of the discharge box.
[0009] The processing component includes a sliding guide rail, a first electric sliding block, a sliding frame, a second electric sliding block, a cutting mechanism and a clamping component, the sliding guide rail is fixedly connected with the connecting box and located inside the connecting box, the first electric sliding block is slidingly connected with the sliding guide rail, the sliding frame is fixedly connected with the first electric sliding block and located on one side of the first electric sliding block, the second electric sliding block is slidingly connected with the sliding frame and located on one side of the sliding frame, the cutting mechanism is fixedly connected with the second electric sliding block and located on one side of the second electric sliding block, and the clamping component is connected with the connecting box.
[0010] The clamping component includes an adjusting cylinder and a clamping jaw, the adjusting cylinder is fixedly connected with the connecting box and located on one side of the connecting box, and the clamping jaw is connected with the output end of the adjusting cylinder.
[0011] The utility model discloses a kind of mould fast feeding and discharging of slow wire cutting machine, including workbench, installation component and processing component, the installation component includes connecting box, revolving door, air inlet pipe, processing box, exhaust pipe, filter screen, uv purple light, activated carbon plate and air suction component, the air suction component includes air suction fan and air duct, the installation component further includes revolving sealing door, the processing component includes slide rail, first electric sliding block, sliding frame, second electric sliding block, cutting mechanism and clamping component, the clamping component includes adjusting cylinder and clamping jaw, the connecting box is fixedly connected with the workbench, and located in one side of the workbench, the revolving door is rotatably connected with the connecting box, and located in one side of the connecting box, the air inlet pipe is communicated with the connecting box, and located in one side of the connecting box, the processing box is fixedly connected with the workbench, and located in one side of the workbench, the exhaust pipe is communicated with the processing box, and located in one side of the processing box, the filter screen is fixedly connected with the processing box, and located inside the processing box, the uv purple light is fixedly connected with the connecting box, and located inside the connecting box, the activated carbon plate is fixedly connected with the processing box, and located inside the processing box, the air suction component is connected with the connecting box, when using, open the revolving door, the mould that needs processing is placed into the connecting box, and is fixed by the processing component to mould clamping, close the revolving door, and cut the mould by the processing component, while processing, start the air suction component and the uv purple light, air enters the connecting box by the air inlet pipe, the air suction component inhales harmful start generated in the connecting box and is processed into the processing box, solid particles in waste gas are filtered by the filter screen, waste gas is reduced into harmless substance by the uv purple light emitting specific wavelength ultraviolet ray and oxidizing reduction treatment, harmful gas that is not treated cleanly is adsorbed by the activated carbon plate, gas after processing is discharged by the exhaust pipe, to solve the problem that harmful gas generated during processing cannot be treated. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced as follows.
[0013] Figure 1 It is the whole structure schematic diagram of the mould fast feeding and discharging of slow wire cutting machine of the utility model first embodiment.
[0014] Figure 2 It is uv purple light and processing box connection schematic diagram of the mould fast feeding and discharging of slow wire cutting machine of the utility model first embodiment.
[0015] Figure 3It is the schematic diagram of the slow wire cutting machine of the second embodiment of the utility model for the mold fast feeding and discharging.
[0016] In the figure: 101-workbench, 102-connection box, 103-rotary door, 104-air inlet pipe, 105-treatment box, 106-exhaust pipe, 107-filter screen, 108-uv violet light, 109-activated carbon plate, 110-suction fan, 111-air guide pipe, 112-rotary sealing door, 201-slideway guide rail, 202-first electric sliding block, 203-sliding frame, 204-second electric sliding block, 205-cutting mechanism, 206-adjusting cylinder, 207-clamping jaw. DETAILED DESCRIPTION
[0017] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, the embodiments described below are exemplary, and are intended to explain the utility model, and cannot be understood as the limitation of the utility model.
[0018] The first embodiment of the application is:
[0019] Please refer to Figure 1 And Figure 2 , Figure 1 It is the whole structure schematic diagram of the slow wire cutting machine of the first embodiment of the utility model for the mold fast feeding and discharging, Figure 2 It is the uv violet light and treatment box connection schematic diagram of the slow wire cutting machine of the first embodiment of the utility model for the mold fast feeding and discharging, the slow wire cutting machine of the mold fast feeding and discharging includes workbench 101, installation assembly and processing assembly, the installation assembly includes connection box 102, rotary door 103, air inlet pipe 104, treatment box 105, exhaust pipe 106, filter screen 107, uv violet light 108, activated carbon plate 109 and suction member, the suction member includes suction fan 110 and air guide pipe 111, the installation assembly further includes rotary sealing door 112, and the problem that harmful gas generated during processing cannot be treated is solved through the foregoing scheme, and the problem that the mold is cut is solved.
[0020] In use, the rotary door 103 is opened, the mold to be processed is placed in the connecting box 102, and the mold is clamped and fixed by the processing assembly. The rotary door 103 is closed, the mold is cut and processed by the processing assembly, and at the same time, the air suction member and the uv light 108 are started. Air enters the connecting box 102 through the air inlet pipe 104, the air suction member sucks the harmful gas generated during processing in the connecting box 102 into the treatment box 105, the solid particles in the exhaust gas are filtered through the filter screen 107, the exhaust gas is subjected to oxidation and reduction treatment by the uv light 108 emitting ultraviolet rays of a specific wavelength, the exhaust gas is reduced to harmless substances, and the harmful gas that is not treated completely is adsorbed by the activated carbon plate 109. The treated gas is discharged through the exhaust pipe 106, thereby solving the problem that the harmful gas generated during processing cannot be treated.
[0021] The connecting box 102 is fixedly connected with the workbench 101 and located on one side of the workbench 101, the rotating door 103 is rotatably connected with the connecting box 102 and located on one side of the connecting box 102, the air inlet pipe 104 is in communication with the connecting box 102 and located on one side of the connecting box 102, the processing box 105 is fixedly connected with the workbench 101 and located on one side of the workbench 101, the exhaust pipe 106 is in communication with the processing box 105 and located on one side of the processing box 105, the filter screen 107 is fixedly connected with the processing box 105 and located inside the processing box 105, the uv purple light lamp 108 is fixedly connected with the connecting box 102 and located inside the connecting box 102, the activated carbon plate 109 is fixedly connected with the processing box 105 and located inside the processing box 105, the air suction member is connected with the connecting box 102, the connecting box 102 is located on the upper side of the workbench 101, the rotating door 103 is located on one side of the connecting box 102, the air inlet pipe 104 is located on one side of the connecting box 102, the processing box 105 is located on the lower side of the workbench 101, the exhaust pipe 106 is located on one side of the processing box 105 close to the exhaust pipe 106, the filter screen 107 is located inside the processing box 105, the uv purple light lamp 108 is located inside the processing box 105, and the activated carbon plate 109 is located inside the processing box 105. In use, the rotating door 103 is opened, the mold to be processed is placed into the connecting box 102, and the mold is clamped and fixed by the machining assembly, the rotating door 103 is closed, and the mold is cut and machined by the machining assembly. At the same time of machining, the air suction member and the uv purple light lamp 108 are started, air enters the connecting box 102 through the air inlet pipe 104, the air suction member sucks the harmful gas generated in the connecting box 102 into the processing box 105, solid particles in the exhaust gas are filtered through the filter screen 107, the exhaust gas is subjected to oxidation and reduction treatment by the uv purple light lamp 108 emitting ultraviolet rays of a specific wavelength, the exhaust gas is reduced into harmless substances, and the harmful gas which is not treated completely is adsorbed by the activated carbon plate 109. The gas after treatment is discharged through the exhaust pipe 106, thereby solving the problem that the harmful gas generated in machining cannot be treated.
[0022] Secondly, the suction fan 110 is communicated with the connecting box 102 and located at one side of the connecting box 102; one end of the air guide pipe 111 is communicated with the suction fan 110, and the other end of the air guide pipe 111 is communicated with the processing box 105; the suction fan 110 is located at the side of the connecting box 102 away from the air inlet pipe 104; the air guide pipe 111 communicates the suction fan 110 with the processing box 105; the suction fan 110 is started; and the suction fan 110 sucks the harmful gas generated in the connecting box 102 into the processing box 105 through the air guide pipe 111.
[0023] Then, the rotary sealing door 112 is rotatably connected with the processing box 105 and located at one side of the processing box 105; the rotary sealing door 112 is located at one side of the processing box 105; after use, the rotary sealing door 112 is opened to facilitate the treatment of impurities in the processing box 105 and the replacement of the filter screen 107 and the activated carbon plate 109.
[0024] When the mold quick feeding and discharging slow wire cutting machine of the embodiment is used, the rotary door 103 is opened, the mold to be processed is placed into the connecting box 102, and the mold is clamped and fixed by the machining assembly; the rotary door 103 is closed, the mold is cut and processed by the machining assembly; at the same time of processing, the suction fan 110 and the uv purple light 108 are started; air enters the connecting box 102 through the air inlet pipe 104; the suction fan 110 sucks the harmful gas generated in the connecting box 102 into the processing box 105 through the air guide pipe 111; solid particles in the waste gas are filtered by the filter screen 107; the waste gas is subjected to oxidation and reduction treatment by the uv purple light 108 emitting ultraviolet rays of a specific wavelength; the waste gas is reduced into harmless substances; the harmful gas which is not treated completely is adsorbed by the activated carbon plate 109; the gas after treatment is discharged through the air outlet pipe 106; after use, the rotary sealing door 112 is opened to facilitate the treatment of impurities in the processing box 105 and the replacement of the filter screen 107 and the activated carbon plate 109, thereby solving the problem that the harmful gas generated in processing cannot be treated.
[0025] The second embodiment of the application is:
[0026] Please refer to Figure 3 , Figure 3The utility model discloses a second embodiment mould fast feeding and discharging's slow wire cutting machine's schematic diagram, on the basis of first embodiment, the mould fast feeding and discharging's slow wire cutting machine of this embodiment still includes processing subassembly, and the processing component includes slide rail, first electric sliding block 202, sliding frame 203, second electric sliding block 204, cutting mechanism 205 and clamping component, and the clamping component includes adjusting cylinder 206 and clamping jaw 207.
[0027] For this specific embodiment, the mold is clamped by the clamping component, the first electric sliding block 202 is slid on the sliding rail 201, the first electric sliding block 202 drives the sliding frame 203, the second electric sliding block 204 and the cutting mechanism 205 to move on the Y axis, the second electric sliding block 204 is slid on the sliding frame 203, the second electric sliding block 204 drives the cutting mechanism 205 to move on the X axis, the position of the cutting mechanism 205 is adjusted, and the mold is cut by the cutting mechanism 205.
[0028] Wherein, the sliding rail 201 is fixedly connected with the connecting box 102 and located inside the connecting box 102, the first electric sliding block 202 is slidably connected with the sliding rail 201, the sliding frame 203 is fixedly connected with the first electric sliding block 202 and located on one side of the first electric sliding block 202, the second electric sliding block 204 is slidably connected with the sliding frame 203 and located on one side of the sliding frame 203, the cutting mechanism 205 is fixedly connected with the second electric sliding block 204 and located on one side of the second electric sliding block 204, the clamping component is connected with the connecting box 102, the sliding rail 201 is located at the top inside the connecting box 102, the first electric sliding block 202 is located at the lower side of the sliding rail 201, the sliding frame 203 is located at the lower side of the first electric sliding block 202, the second electric sliding block 204 is located at the lower side of the sliding frame 203, the mold is clamped by the clamping component, the first electric sliding block 202 is slid on the sliding rail 201, the first electric sliding block 202 drives the sliding frame 203, the second electric sliding block 204 and the cutting mechanism 205 to move on the Y axis, the second electric sliding block 204 is slid on the sliding frame 203, the second electric sliding block 204 drives the cutting mechanism 205 to move on the X axis, the position of the cutting mechanism 205 is adjusted, and the mold is cut by the cutting mechanism 205.
[0029] Secondly, the adjusting cylinder 206 is fixedly connected with the connecting box 102 and located at one side of the connecting box 102; the clamping jaw 207 is connected with the output end of the adjusting cylinder 206, the adjusting cylinder 206 penetrates through the connecting box 102, the clamping jaw 207 is fixed on the output end of the adjusting cylinder 206, the distance of the clamping jaw 207 is adjusted by the adjusting cylinder 206, so that the clamping jaw 207 can clamp different molds.
[0030] When the mold quick feeding and discharging slow wire cutting machine of the embodiment is used, the distance of the clamping jaw 207 is adjusted by the adjusting cylinder 206, so that the clamping jaw 207 can clamp different molds, the first electric sliding block 202 slides on the sliding rail 201, the first electric sliding block 202 drives the sliding frame 203, the second electric sliding block 204 and the cutting mechanism 205 to move on the Y axis, the second electric sliding block 204 slides on the sliding frame 203, the second electric sliding block 204 drives the cutting mechanism 205 to move on the X axis, the position of the cutting mechanism 205 is adjusted, and the mold is cut by the cutting mechanism 205.
[0031] The above embodiment only illustrates the principle and effect of the utility model, and is not used to limit the utility model. Any person skilled in the art can modify or change the above embodiment without departing from the spirit and scope of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought of the utility model should be covered by the claims of the utility model.
Claims
1. A slow wire EDM machine for rapid mold loading and unloading, comprising a worktable and processing components, characterized in that: It also includes installation components; The installation assembly includes a connecting box, a rotating door, an air inlet pipe, a processing box, an exhaust pipe, a filter, a UV lamp, an activated carbon plate, and a suction component. The connecting box is fixedly connected to the workbench and located on one side of the workbench. The rotating door is rotatably connected to the connecting box and located on one side of the connecting box. The air inlet pipe communicates with the connecting box and is located on one side of the connecting box. The processing box is fixedly connected to the workbench and located on one side of the workbench. The exhaust pipe communicates with the processing box and is located on one side of the processing box. The filter is fixedly connected to the processing box and located inside the processing box. The UV lamp is fixedly connected to the connecting box and located inside the connecting box. The activated carbon plate is fixedly connected to the processing box and located inside the processing box. The suction component is connected to the connecting box.
2. The slow wire EDM machine for rapid mold loading and unloading as described in claim 1, characterized in that: The suction component includes a suction fan and an air guide pipe. The suction fan is connected to the connecting box and is located on one side of the connecting box. One end of the air guide pipe is connected to the suction fan, and the other end of the air guide pipe is connected to the processing box.
3. The slow wire EDM machine for rapid mold loading and unloading as described in claim 1, characterized in that: The installation assembly also includes a rotating sealing door, which is rotatably connected to the processing box and located on one side of the discharge box.
4. The slow wire EDM machine for rapid mold loading and unloading as described in claim 1, characterized in that: The processing component includes a slide rail, a first electric slider, a sliding frame, a second electric slider, a cutting mechanism, and a clamping component. The slide rail is fixedly connected to the connecting box and is located inside the connecting box; the first electric slider is slidably connected to the slide rail; the sliding frame is fixedly connected to the first electric slider and is located on one side of the first electric slider; the second electric slider is slidably connected to the sliding frame and is located on one side of the sliding frame; the cutting mechanism is fixedly connected to the second electric slider and is located on one side of the second electric slider; and the clamping component is connected to the connecting box.
5. The slow wire EDM machine for rapid mold loading and unloading as described in claim 4, characterized in that: The clamping component includes an adjusting cylinder and a clamping claw. The adjusting cylinder is fixedly connected to the connecting box and is located on one side of the connecting box. The clamping claw is connected to the output end of the adjusting cylinder.