Printing machine wallboard welding positioning table
The mechanical structure driven by hydraulic push rods and servo motors enables automated positioning and adjustment of the printing press wall panels, solving the problems of low efficiency and inaccuracy of manual positioning, improving welding efficiency and quality, reducing labor intensity, and ensuring the stability and reliability of the printing press.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINGSHAN MEICHEN MACHINERY CO LTD
- Filing Date
- 2025-06-07
- Publication Date
- 2026-05-12
AI Technical Summary
When welding the wall panels of a printing press, manual positioning is inefficient, labor-intensive, and prone to causing inaccurate welding precision, which affects the quality of subsequent assembly.
The mechanical structure, driven by hydraulic push rods and servo motors, enables automated positioning and adjustment of the wall panels. This includes the hydraulic push rods moving the panel positioning seats up and down, the clamping and sliding seats moving precisely on the directional slide rods, and the use of scales and indicator blocks to ensure precise adjustment of the panel spacing.
It improved welding efficiency, reduced labor intensity, ensured the vertical and horizontal positioning and welding accuracy of the wall panels, and improved the overall performance and lifespan of the printing press.
Smart Images

Figure CN224223048U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of printing press wall panel technology, specifically to a printing press wall panel welding positioning table. Background Technology
[0002] The printing press wall panels are the walls on both sides of the printing cylinder and ink roller on the machine. Their function is to support and fix them. They are one of the main components of the printing press. Their design, processing and assembly directly affect the accuracy and printing performance of the entire printing press, and have a significant impact on the stability and reliability of the printing press. Good wall panel design, processing and correct and efficient assembly methods will play an important role in ensuring the performance and safety of the printing press and improving its lifespan.
[0003] When welding printing press wall panels, the panels are manually positioned and their horizontal position and distance are adjusted before a connecting frame is erected between them for welding. However, manual positioning is inefficient and labor-intensive, and it is also prone to causing the welded wall panels to shift, affecting the accuracy of subsequent assembly and welding. Therefore, we propose a welding positioning table for printing press wall panels to solve this technical defect. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a welding positioning table for printing press wall panels.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a printing press wall panel welding positioning table, comprising a pair of support frames and a pair of plate positioning seats, wherein the opposite surfaces of the plate positioning seats are open, and hydraulic push rods are provided on the left and right opposing surfaces of the plate positioning seats, wherein a push plate is provided at the push rod of the hydraulic push rods and located inside the plate positioning seats, and hydraulic push rods are provided on the front and rear sides of the plate positioning seats, wherein clamping plates are provided at the push rods of the hydraulic push rods and located inside the plate positioning seats, wherein symmetrically distributed directional sliding rods are provided between the opposite sides of the support frames, and a pair of sliding seats slide between the directional sliding rods;
[0006] The upper end of the sliding seat is provided with a hydraulic push rod three, and the push rod of the hydraulic push rod three is provided with a lifting seat that passes through the sliding seat and is connected to the upper end of the plate positioning seat;
[0007] The support frames are provided with drive components that enable the sliding seats to move in opposite directions.
[0008] Using the above technical solution, the plate positioning seat on the lifting seat is moved up and down by the hydraulic push rod three, so that when the plate positioning seat moves to the top, the wall panel is placed vertically on the ground, so that the panel is located below the cavity of the plate positioning seat. The plate positioning seat is then moved down and fitted onto the outside of the panel. After the panel is fitted, the push plate is moved by the hydraulic push rod one, so that the panel fits against the inner wall of the opening side of the plate positioning seat. At the same time, the clamping plate is moved by the hydraulic push rod two to clamp the panel in the center, thereby ensuring that the two panels are set opposite each other and are perpendicular to the ground.
[0009] After the plates are fixed, the positioning seats of the plates are moved upward by the hydraulic push rod three working adjustment, so that the fixed plates are lifted off the ground. This makes it easier to drive the sliding seat to move on the directional slide rod by the drive component, thereby adjusting the distance between the plates fixed on the positioning seats. After ensuring that a pair of plates are horizontal and vertical and the distance is adjusted, it is easy to build and weld the connecting frame between the plates.
[0010] As a preferred embodiment of this utility model, the plate positioning seat is perpendicular to the bottom of the support frame.
[0011] By adopting the above technical solution, the horizontal and vertical effects of the wall panel fixed in the panel positioning seat are guaranteed.
[0012] As a preferred technical solution of this utility model, the driving component includes a servo motor located on the right side of the support frame. The output shaft of the servo motor is provided with a bidirectional threaded rod that passes through the sliding seat and is connected to the support frame on the left side for rotation. The bidirectional threaded rod is provided with a forward thread groove and a reverse thread groove on the outer left and right sides of the middle part, respectively. A threaded cylinder connected to the sliding seat is threaded in both the forward thread groove and the reverse thread groove.
[0013] Using the above technical solution, the servo motor drives the bidirectional threaded rod to rotate. By utilizing the forward and reverse threaded grooves on the bidirectional threaded rod and their threaded connection with the threaded cylinder, the sliding seat is driven to slide directionally outside the directional slide rod.
[0014] As a preferred embodiment of this utility model, the left end of the bidirectional threaded rod has a movable seat that rotates, and the movable seat is connected to the support frame.
[0015] The above technical solution facilitates the smooth rotation of the bidirectional threaded rod on the movable seat.
[0016] As a preferred technical solution of this utility model, the upper surface of the directional slide rod is provided with a scale through which the sliding seat passes, and the front and rear sides of the opposite surface of the sliding seat are provided with indicator blocks that fit against the surface of the scale.
[0017] By adopting the above technical solution, it is convenient to move the indicator block on the scale by moving the sliding seat, and determine the distance between the plates after the movement and adjustment by the distance between the indicator scales.
[0018] As a preferred embodiment of this utility model, the end face of the indicator block and the sliding seat at the opposite end is aligned with the inner wall of the opening of the plate positioning seat.
[0019] By adopting the above technical solution, the distance between the scales indicated on the end face of the indicator block is equal to the distance between the fixed plates inside the plate positioning seat.
[0020] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0021] The wall panel welding positioning table of this printing press uses hydraulic push rod three to push the plate positioning seat on the lifting seat to move up and down, ensuring that when the plate positioning seat moves to the top, the wall panel is placed vertically on the ground, so that the panel is located below the cavity of the plate positioning seat. The plate positioning seat moves down and fits onto the outside of the panel. After the fit is completed, hydraulic push rod one pushes the push plate to move, so that the panel fits against the inner wall of the opening side of the plate positioning seat. At the same time, hydraulic push rod two pushes the clamping plate to move and clamp the panel in the center, thus ensuring that the two panels are set opposite each other and are perpendicular to the ground.
[0022] After the plates are fixed, the hydraulic push rod adjusts the plate positioning seat upwards, causing the fixed plates to lift off the ground. This allows the drive assembly to move the sliding seat on the directional slide rod, thereby adjusting the distance between the plates fixed on the plate positioning seat. After ensuring that a pair of plates are horizontal and vertical and the distance is adjusted, it is easy to build and weld the connecting frame between the plates. Compared with the existing technology, this avoids the time-consuming, labor-intensive, and inefficient manual positioning, which is prone to the problem of the plates not being positioned vertically and horizontally, thus affecting the accuracy of subsequent assembly and welding. Attached Figure Description
[0023] Figure 1 This is a perspective view of the present utility model;
[0024] Figure 2 This is a bottom view of the present invention;
[0025] Figure 3 This is a top view of the present invention;
[0026] Figure 4 This is a perspective view of the deflection of this utility model.
[0027] In the diagram: 1. Support frame; 2. Plate positioning seat; 3. Hydraulic push rod one; 4. Push plate; 5. Hydraulic push rod two; 6. Clamping plate; 7. Directional slide rod; 8. Sliding seat; 9. Hydraulic push rod three; 10. Lifting seat; 11. Scale; 12. Indicator block; 13. Servo motor; 14. Threaded cylinder; 15. Bidirectional threaded rod. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1 to 4 The printing press wall panel welding positioning table in this embodiment includes a pair of support frames 1 and a panel positioning seat 2. The support frame 1 adopts a high-strength steel structure to provide a stable support foundation for the entire positioning table.
[0030] Panel positioning seat 2: Made of rigid material, with openings facing each other, used to accommodate the wall panel, and is perpendicular and horizontal to the bottom of the support frame 1.
[0031] Hydraulic push rod, push plate and clamping plate, hydraulic push rod 3: fixed to the left and right opposite surfaces of the plate positioning seat 2 by bolts, using high-precision hydraulic components, can provide stable linear thrust to push the push plate 4 to move.
[0032] Push plate 4: Located inside the plate positioning seat 2, it is connected and fixed to the push rod of the hydraulic push rod 3. It is used to push the wall panel towards the inner wall of the opening side of the plate positioning seat 2 so that it fits tightly and ensures the horizontal and vertical effect of the wall panel.
[0033] Hydraulic push rod 25: It is fixed to the front and rear surfaces of the plate positioning seat 2 by bolts. It also uses high-precision hydraulic components to push the clamping plate 6 to move.
[0034] Clamping plate 6: Located inside the plate positioning seat 2, it is connected and fixed to the push rod of the hydraulic push rod 5. It is used to center and clamp the wall panel to ensure the stability and precise alignment of the wall panel in the positioning seat.
[0035] The directional slide rod 7 and the sliding seat 8 are made of high-strength round steel with a precision-machined surface to ensure smooth and accurate sliding. The directional slide rod 7 is symmetrically distributed front and back and fixedly installed between opposite sides of the support frame 1 to provide guidance and support for the sliding seat 8.
[0036] Sliding seat 8: A pair of seats that can slide on the directional slide rod 7 to ensure the stability and straightness of the sliding. The upper surface of the sliding seat 8 is fixed with a hydraulic push rod 9 and is connected to the plate positioning seat 2 through the lifting seat 10.
[0037] Hydraulic push rod 39 and lifting seat 10. Hydraulic push rod 39: It is installed and fixed on the upper surface of the sliding seat 8. It adopts a high-thrust hydraulic push rod to push the plate positioning seat 2 to move up and down, so as to ensure that when the plate positioning seat 2 moves to the top, the wall panel can be placed vertically on the ground, and the fixed plate can be lifted off the ground when needed.
[0038] Lifting seat 10: Connects the push rod of the fixed hydraulic push rod 3 9 and the upper end of the plate positioning seat 2. It is used to transmit thrust and ensure the smooth lifting and lowering of the plate positioning seat 2. At the same time, the lifting seat 10 passes through the sliding seat 8.
[0039] The drive assembly, between the support frame 1, is a drive assembly that drives the sliding seat 8 to move in opposite directions. The drive assembly includes a servo motor 13, which is fixed to the right side surface of the right support frame 1 by bolts. A high-precision, high-torque servo motor is selected to ensure stable power output and precise control.
[0040] Bidirectional threaded rod 15: The bidirectional threaded rod 15 is fixed at the output shaft of the servo motor 13 and driven by the servo motor 13. It passes through the sliding seat 8 and is rotatably connected to the left support frame 1. The bidirectional threaded rod 15 has a forward thread groove and a reverse thread groove on the outer left and right sides of the middle, respectively. It is threadedly connected to the threaded cylinder 14 fixed on the opposite side of the sliding seat 8. By rotating the servo motor 13 forward and reverse, the sliding seat 8 can move in opposite directions, thereby adjusting the distance between the plate positioning seats 2.
[0041] Movable seat: Rotatably connected to the left end of the bidirectional threaded rod 15 and fixed to the support frame 1 to ensure the stable rotation of the bidirectional threaded rod 15.
[0042] Scale 11 and indicator block 12. Scale 11: Fixedly installed on the upper surface of the directional slide bar 7, passing through the sliding seat 8, and used to measure the displacement distance of the sliding seat 8.
[0043] Indicator block 12: Installed and fixed on the front and rear sides of the opposite side of the sliding seat 8, and in contact with the surface of the scale 11, it is used to indicate the position of the sliding seat 8 on the scale 11, so as to facilitate accurate measurement of the distance between the plate positioning seats 2.
[0044] It should be added that the end face of the indicator block 12 and the sliding seat 8 at the far end is aligned with the inner wall of the opening of the plate positioning seat 2.
[0045] Working principle and usage steps, equipment installation and preparation: Install the support frame 1 on the horizontal ground with bolts, with the support frame facing the ground to ensure its stability and firmness. Fix the base to the ground to prevent the equipment from shifting during operation.
[0046] Connect the power supply and hydraulic system of each component, and check whether the connection of hydraulic push rod 1 (3), hydraulic push rod 2 (5), hydraulic push rod 3 (9) and servo motor 13 is reliable to ensure the normal operation of the equipment.
[0047] For wall panel loading and initial positioning, place the wall panel vertically on the ground, ensuring it is below the cavity of the panel positioning seat 2. Activate the hydraulic push rod 39 to push the panel positioning seat 2 on the lifting seat 10 downwards, so that it fits onto the outside of the wall panel.
[0048] Start the hydraulic push rod 3 to push the push plate 4 to move, so that the wall panel fits against the inner wall of the opening side of the panel positioning seat 2, ensuring the horizontal and vertical effect of the wall panel.
[0049] Start hydraulic push rod 25 to move clamping plate 6 and center the wall panel to ensure the stability and precise alignment of the wall panel within the panel positioning seat 2.
[0050] After adjusting the spacing between the panels and completing the initial positioning of the wall panels, start the hydraulic push rod 39 to push the panel positioning seat 2 upward, so that the fixed wall panel is lifted off the ground.
[0051] Start the servo motor 13 to drive the bidirectional threaded rod 15 to rotate. Through the threaded connection between the forward and reverse threaded grooves and the threaded cylinder 14, the sliding seat 8 slides on the directional sliding rod 7 to achieve precise adjustment of the distance between the plate positioning seats 2.
[0052] By observing the position of the indicator block 12 on the slider 8 on the scale 11, the distance between the plate positioning seats 2 can be determined in real time to ensure that it meets the design requirements.
[0053] For welding operations, a connecting frame is erected between the wall panels fixed on the plate positioning seat 2, and welding operations are carried out. During the welding process, the wall panels always maintain a stable horizontal and vertical state and precise spacing to ensure welding quality.
[0054] After welding is completed, turn off the servo motor 13 and hydraulic push rod 9, and move the plate positioning seat 2 back to the initial position to facilitate subsequent wall panel loading.
[0055] Equipment maintenance and cleaning; regular inspection of the working status of each component, including hydraulic push rods, servo motors, and bidirectional threaded rods; any abnormalities should be repaired or replaced promptly.
[0056] Regularly clean the equipment, especially the sliding surfaces of the sliding seat 8 and the directional slide bar 7, to ensure they are clean and free of debris, thereby improving the accuracy and lifespan of the sliding mechanism.
[0057] Regularly inspect and maintain the hydraulic system to ensure the cleanliness of the hydraulic oil and the normal operation of the hydraulic system.
[0058] Beneficial effects and improved welding efficiency: Through automated mechanical structure and control system, rapid loading and unloading and efficient positioning of wall panels are achieved. The combined use of hydraulic push rod and servo motor 13 can accurately clamp and move the wall panel to the welding position, reducing the time for manual handling and adjustment and improving welding efficiency.
[0059] Reduced labor intensity: Operators no longer need to perform heavy tasks such as moving and manually positioning wall panels. They can complete the loading, clamping, moving and welding of wall panels simply by operating the control panel, which greatly reduces labor intensity and improves the working environment.
[0060] Improved welding quality: A stable mechanical structure and a precise control system ensure the positional accuracy and stability of the wall panel during the welding process, improving the consistency and reliability of welding quality and reducing welding defects caused by human error.
[0061] Precise plate spacing adjustment: The drive assembly consisting of a servo motor 13 and a bidirectional threaded rod 15, as well as a measuring system with a scale 11 and an indicator block 12, can precisely adjust the distance between the plate positioning seats 2, ensuring the accuracy of the welding connection frame and improving the overall performance and lifespan of the printing press.
[0062] In summary, this printing press wall panel welding positioning table, through its reasonable design and functional integration, effectively solves the problems of low positioning efficiency, high labor intensity, and difficulty in guaranteeing welding accuracy in existing printing press wall panel welding technology. It is an efficient, stable, and safe welding positioning device with broad application prospects and market value.
[0063] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.
[0064] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A welding positioning table for a printing press wall panel, comprising a pair of support frames and a pair of panel positioning seats, characterized in that, The opposite surfaces of the plate positioning seat are open. Hydraulic push rod 1 is provided on the left and right opposite surfaces of the plate positioning seat. The push rod of the hydraulic push rod 1 is provided with a push plate located inside the plate positioning seat. Hydraulic push rod 2 is provided on the front and rear sides of the plate positioning seat. The push rod of the hydraulic push rod 2 is provided with a clamping plate located inside the plate positioning seat. A pair of sliding seats slide between the opposite sides of the support frame. The upper end of the sliding seat is provided with a hydraulic push rod three, and the push rod of the hydraulic push rod three is provided with a lifting seat that passes through the sliding seat and is connected to the upper end of the plate positioning seat; The support frames are provided with drive components that enable the sliding seats to move in opposite directions.
2. The printing press wall panel welding positioning table according to claim 1, characterized in that: The plate positioning seat is perpendicular to the bottom of the support frame.
3. The printing press wall panel welding positioning table according to claim 1, characterized in that: The drive assembly includes a servo motor located on the right side of the support frame. The output shaft of the servo motor is provided with a bidirectional threaded rod that passes through the sliding seat and is connected to the support frame on the left side for rotation. The bidirectional threaded rod has a forward thread groove and a reverse thread groove respectively opened on the left and right sides of the middle. A threaded cylinder connected to the sliding seat is threaded into both the forward thread groove and the reverse thread groove.
4. The printing press wall panel welding positioning table according to claim 3, characterized in that: The left end of the bidirectional threaded rod has a movable seat that rotates, and the movable seat is connected to the support frame.
5. The printing press wall panel welding positioning table according to claim 1, characterized in that: The upper surface of the directional slide bar is provided with a scale through which the sliding seat passes, and the front and rear sides of the opposite side of the sliding seat are provided with indicator blocks that fit against the surface of the scale.
6. The printing press wall panel welding positioning table according to claim 5, characterized in that: The end face of the indicator block and the sliding seat at the opposite end is aligned with the inner wall of the opening of the plate positioning seat.