Material transfer device for continuous vacuum welding furnace

Abstract

The utility model discloses a material transfer device for a continuous vacuum welding furnace. The material transfer device comprises a reciprocating transfer mechanism, the reciprocating transfer mechanism comprises a first support and a second support which are symmetrically arranged in the vacuum welding furnace body, a first driving chain wheel is rotationally arranged in the first support, a second driving chain wheel is rotationally arranged in the second support, the first driving chain wheel is connected with a first driven chain wheel through a first transmission chain, and the second driving chain wheel is connected with a second driven chain wheel through a second transmission chain. The first driving chain wheel is connected with a first driven chain wheel through a first transmission chain, the first driven chain wheel is rotationally arranged on the other side in the first support, the second driving chain wheel is connected with a second driven chain wheel through a second transmission chain, the second driven chain wheel is rotationally arranged on the other side in the second support, and a plurality of groups of transverse frames are uniformly arranged between the first transmission chain and the second transmission chain; according to the reciprocating conveying device, the multiple sets of transverse frames can be driven to move in a reciprocating mode, then a to-be-welded part can be continuously conveyed in a reciprocating mode, the to-be-welded part can be clamped and fixed, and the welding quality is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of vacuum welding furnace technology, specifically relating to a material transfer device for a continuous vacuum welding furnace. Background Technology

[0002] Vacuum welding furnaces perform high-quality welding on products in a vacuum environment. During the heating or cooling process, N2 is introduced to protect the products and solder from oxidation. At the same time, the furnace is in a vacuum state and is not connected to the outside world, which reduces the oxidation reaction on the surface of the products and solder, thereby improving the surface quality of the weld and reducing the porosity of the weld. Continuous vacuum welding furnaces require the materials to be welded to be continuously transported to the welding station inside the furnace for welding.

[0003] Current material conveying structures within vacuum welding furnaces cannot reciprocate the conveying of workpieces to be welded, reducing welding efficiency. Furthermore, they cannot hoist and fix workpieces of different specifications, failing to meet the stability requirements for conveying workpieces of different specifications. Therefore, we propose a continuous material transfer device for vacuum welding furnaces. Utility Model Content

[0004] The purpose of this utility model is to provide a material transfer device for a continuous vacuum welding furnace, so as to solve the problem mentioned in the background art that the current material conveying structure inside the vacuum welding furnace cannot reciprocate to convey the workpiece to be welded, which reduces the welding efficiency of the workpiece to be welded. At the same time, it cannot hoist and fix workpieces of different specifications, and cannot meet the problem of conveying stability of workpieces of different specifications.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a material transfer device for a continuous vacuum welding furnace, comprising a reciprocating transfer mechanism disposed within the furnace body of the vacuum welding furnace;

[0006] The reciprocating transfer mechanism includes a first support and a second support symmetrically arranged inside the vacuum welding furnace. A first drive sprocket is rotatably arranged inside the first support, and a second drive sprocket is rotatably arranged inside the second support. The first drive sprocket is connected to a first driven sprocket via a first transmission chain. The first driven sprocket is rotatably arranged on the other side inside the first support. The second drive sprocket is connected to the second driven sprocket via a second transmission chain. The second driven sprocket is rotatably arranged on the other side inside the second support. Multiple sets of crossbars are evenly arranged between the first transmission chain and the second transmission chain.

[0007] The crossbeam is also equipped with a locking mechanism for clamping workpieces of different specifications to be welded.

[0008] Preferably, the first drive sprocket and the second drive sprocket are respectively connected to the output shaft of their corresponding drive motors. The drive motors are located on both sides of the vacuum welding furnace body and can simultaneously drive the first drive sprocket and the second drive sprocket to rotate synchronously in the same direction.

[0009] Preferably, the locking mechanism includes a first upright and a second upright, which are respectively disposed at the bottom of the cross frame. The cross frame is also provided with a bidirectional transmission assembly for controlling the opposing movement of the first upright and the second upright. A first clamping seat is disposed at the bottom of the first upright and a second clamping seat is disposed on one side of the second upright, which can clamp and fix the workpieces to be welded of different specifications.

[0010] Preferably, a hanging rod is provided on one side of the first clamping seat, and one end of the hanging rod is movably disposed in the positioning port. The positioning port is located in the middle of the second clamping seat, which can suspend and fix the workpieces to be welded of different specifications.

[0011] Preferably, the bidirectional transmission assembly includes a bidirectional ball screw, which is rotatably disposed in a mounting groove located at the bottom of the crossbeam. A first screw nut and a second screw nut are symmetrically disposed on both sides of the bidirectional ball screw. The first screw nut is connected to a first upright, and the second screw nut is connected to a second upright, enabling control of the opposing movement of the first screw nut and the second screw nut.

[0012] Preferably, a driven bevel gear is also provided on one side of the bidirectional ball screw. The driven bevel gear meshes with the driving bevel gear. The driving bevel gear is located at one end of a knob. The knob is located on the top side of the crossbeam and can control the rotation direction of the bidirectional ball screw.

[0013] Preferably, a guide groove is also provided on one side of the mounting groove, and two sets of guide sliders are slidably arranged in the guide groove. The guide sliders are respectively connected to the first wire seat and the second wire seat, which improves the guiding performance of the first wire seat and the second wire seat when they move.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) This utility model can drive multiple sets of crossbeams to move back and forth by synchronously moving the first transmission chain and the second transmission chain, thereby enabling continuous reciprocating conveying of the workpiece to be welded and improving welding efficiency.

[0016] (2) This utility model can suspend and place different specifications of workpieces to be welded, and clamp and fix the workpieces at the same time, which improves the stability of conveying different specifications of workpieces and welding process, and ensures welding quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the reciprocating transfer mechanism in this utility model;

[0019] Figure 3 This is a half-sectional view of the crossbar structure in this utility model;

[0020] Figure 4 for Figure 3 Enlarged structural diagram at point A;

[0021] Figure 5 This is a schematic diagram of the locking mechanism in this utility model;

[0022] In the diagram: 1. Reciprocating transfer mechanism; 2. Locking mechanism; 3. Front sealing door; 4. Vacuum welding furnace body; 5. Drive motor; 6. Rear sealing door; 11. First drive sprocket; 12. Horizontal frame; 13. First transmission chain; 14. First driven sprocket; 15. Second drive sprocket; 16. Second transmission chain; 17. Second driven sprocket; 21. First upright frame; 22. First clamping seat; 23. Second clamping seat; 24. Second upright frame; 25. Material hanging rod; 26. Positioning port; 121. Bidirectional lead screw; 122. Mounting groove; 123. First lead screw nut; 124. Second lead screw nut; 125. Knob; 126. Driving bevel gear; 127. Driven bevel gear; 128. Guide groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-2 This utility model provides a technical solution: a material transfer device for a continuous vacuum welding furnace, including a reciprocating transfer mechanism 1;

[0025] The reciprocating transfer mechanism 1 includes a first support and a second support symmetrically fixed inside the vacuum welding furnace body 4. Specifically, the front sealing door 3 and the rear sealing door 6 are respectively hinged to both sides of the vacuum welding furnace body 4 to facilitate the loading and unloading of the workpiece to be welded. A first drive sprocket 11 is rotatably arranged inside the first support, and a second drive sprocket 15 is rotatably arranged inside the second support. The first drive sprocket 11 is connected to a first driven sprocket 14 through a first transmission chain 13. The first driven sprocket 14 is rotatably arranged on the other side inside the first support. The second drive sprocket 15 is connected to a second driven sprocket 17 through a second transmission chain 16. The second driven sprocket 17 is rotatably arranged on the other side inside the second support. Six sets of crossbars 12 are evenly arranged between the first transmission chain 13 and the second transmission chain 16. A locking mechanism 2 is also provided on the crossbars 12.

[0026] The first drive sprocket 11 and the second drive sprocket 15 are respectively connected to the output shaft of their corresponding drive motors 5. The drive motors 5 are located on both sides of the vacuum welding furnace body 4 and can simultaneously drive the first drive sprocket 11 and the second drive sprocket 15 to rotate synchronously in the same direction.

[0027] First, the workpiece to be welded is fixed in the locking mechanism 2 on each crossbeam 12. Then, the first drive sprocket 11 and the second drive sprocket 15 are driven to rotate synchronously and in the same direction by two sets of drive motors 5. The first drive sprocket 11 and the second drive sprocket 15 are driven by the first driven sprocket 14 and the second driven sprocket 17, which can drive the first transmission chain 13 and the second transmission chain 16 to move synchronously. The synchronous movement of the first transmission chain 13 and the second transmission chain 16 drives the crossbeam 12 to move. The movement of the crossbeam 12 drives the workpiece to be welded to be continuously conveyed, so that the workpiece to be welded is moved to the welding station for welding.

[0028] Please see Figures 3-5 The locking mechanism 2 includes a first upright 21 and a second upright 24. The first upright 21 and the second upright 24 are respectively set at the bottom of the horizontal frame 12. The horizontal frame 12 is also provided with a bidirectional transmission component that controls the opposing movement of the first upright 21 and the second upright 24. The bottom of the first upright 21 is fixed with a first clamping seat 22, and the second upright 24 is fixed with a second clamping seat 23 on one side, which can clamp and fix the workpieces to be welded of different specifications. The first clamping seat 22 is fixed with a hanging rod 25 on one side, and one end of the hanging rod 25 is movably set in the positioning port 26. The positioning port 26 is set in the middle of the second clamping seat 23, which can suspend and fix the workpieces to be welded of different specifications.

[0029] The bidirectional transmission assembly includes a bidirectional ball screw 121, which is rotatably mounted in a mounting groove 122 located at the bottom of the crossbeam 12. A first screw nut 123 and a second screw nut 124 are symmetrically arranged on both sides of the bidirectional ball screw 121. The first screw nut 123 is connected to the first upright 21, and the second screw nut 124 is connected to the second upright 24, enabling control of the opposing movement of the first screw nut 123 and the second screw nut 124.

[0030] When fixing the workpiece to be welded, the workpiece is first suspended on the hanging rod 25. Then, the bidirectional screw is rotated to drive the first screw nut 123 and the second screw nut 124 to move in opposite directions. The first screw nut 123 and the second screw nut 124 drive the first upright 21 and the second upright 24 to move in opposite directions. The first upright 21 and the second upright 24 simultaneously drive the first clamping seat 22 and the second clamping seat 23 to move in opposite directions. The first clamping seat 22 drives the hanging rod 25 to move and moves the hanging rod 25 within the positioning port 26. When the first clamping seat 22 and the second clamping seat 23 are in contact with both sides of the workpiece to be welded, the first clamping seat 22 and the second clamping seat 23 clamp and fix the workpiece to be welded. This method can clamp workpieces of different specifications.

[0031] As a specific embodiment of this application, a driven bevel gear 127 is also provided on one side of the bidirectional ball screw 121. The driven bevel gear 127 meshes with the driving bevel gear 126. The driving bevel gear 126 is provided at one end of the knob 125. The knob 125 is rotated on one side of the top of the crossbeam 12, which can control the rotation direction of the bidirectional ball screw 121.

[0032] The knob 125 drives the active bevel gear 126 to rotate, which in turn drives the driven bevel gear 127 to rotate. The driven bevel gear 127 then drives the bidirectional ball screw 121 to rotate. By controlling the rotation direction of the bidirectional ball screw 121, the clamping and releasing operations of the first clamping seat 22 and the second clamping seat 23 can be controlled, thereby enabling rapid loading and unloading of workpieces.

[0033] Furthermore, a guide groove 128 is provided on one side of the mounting groove 122. Two sets of guide sliders are slidably arranged in the guide groove 128. The guide sliders are fixedly connected to the first wire nut 123 and the second wire nut 124 respectively. The first wire nut 123 and the second wire nut 124 drive the guide sliders to move in the guide groove 128, thereby improving the guiding performance of the first wire nut 123 and the second wire nut 124 when they move.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material transfer device for a continuous vacuum welding furnace, characterized in that: Includes a reciprocating transfer mechanism (1) installed inside the vacuum welding furnace body (4); The reciprocating transfer mechanism (1) includes a first support and a second support symmetrically arranged inside the vacuum welding furnace body (4). A first drive sprocket (11) is rotatably arranged inside the first support, and a second drive sprocket (15) is rotatably arranged inside the second support. The first drive sprocket (11) is connected to a first driven sprocket (14) via a first transmission chain (13). The first driven sprocket (14) is rotatably arranged on the other side inside the first support. The second drive sprocket (15) is connected to a second driven sprocket (17) via a second transmission chain (16). The second driven sprocket (17) is rotatably arranged on the other side inside the second support. Multiple sets of crossbars (12) are evenly arranged between the first transmission chain (13) and the second transmission chain (16). The crossbeam (12) is also equipped with a locking mechanism (2) for clamping workpieces of different specifications to be welded.

2. The material transfer device for a continuous vacuum welding furnace according to claim 1, characterized in that: The first drive sprocket (11) and the second drive sprocket (15) are respectively connected to the output shaft of their corresponding drive motors (5), and the drive motors (5) are arranged on both sides of the vacuum welding furnace body (4).

3. The material transfer device for a continuous vacuum welding furnace according to claim 1, characterized in that: The locking mechanism (2) includes a first upright (21) and a second upright (24). The first upright (21) and the second upright (24) are respectively arranged at the bottom of the cross frame (12). The cross frame (12) is also provided with a bidirectional transmission assembly for controlling the opposing movement of the first upright (21) and the second upright (24). A first clamping seat (22) is provided at the bottom of the first upright (21), and a second clamping seat (23) is provided on one side of the second upright (24).

4. The material transfer device for a continuous vacuum welding furnace according to claim 3, characterized in that: A hanging rod (25) is provided on one side of the first clamping seat (22), and one end of the hanging rod (25) is movably disposed in the positioning port (26), which is located in the middle of the second clamping seat (23).

5. The material transfer device for a continuous vacuum welding furnace according to claim 3, characterized in that: The bidirectional transmission assembly includes a bidirectional ball screw (121), which is rotatably disposed in a mounting groove (122). The mounting groove (122) is disposed at the bottom of the cross frame (12). A first screw nut (123) and a second screw nut (124) are symmetrically disposed on both sides of the bidirectional ball screw (121). The first screw nut (123) is connected to the first upright (21), and the second screw nut (124) is connected to the second upright (24).

6. The material transfer device for a continuous vacuum welding furnace according to claim 5, characterized in that: A driven bevel gear (127) is also provided on one side of the bidirectional ball screw (121). The driven bevel gear (127) meshes with the driving bevel gear (126). The driving bevel gear (126) is located at one end of the knob (125). The knob (125) is rotatably located on one side of the top of the crossbar (12).

7. A material transfer device for a continuous vacuum welding furnace according to claim 6, characterized in that: A guide groove (128) is also provided on one side of the mounting groove (122). Two sets of guide sliders are slidably arranged in the guide groove (128). The guide sliders are respectively connected to the first wire seat (123) and the second wire seat (124).

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