Combined grinding disc structure for multi-specification optical filters

With its multi-specification modular grinding disc structure, the inner and outer grinding discs can be freely assembled, solving the problem that existing grinding discs cannot adapt to filters of different sizes, enabling quick replacement and reducing maintenance costs, while improving production efficiency and equipment stability.

CN224223576UActive Publication Date: 2026-05-12JIANGSU XUNZHUN OPTOELECTRONICS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU XUNZHUN OPTOELECTRONICS TECHNOLOGY CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing grinding disc is designed as a single piece, which cannot adapt to the processing of filters of different sizes. This results in long replacement times and high costs. When a part is damaged, the whole disc must be replaced, which affects production efficiency and costs.

Method used

It adopts a multi-specification modular structure, with the inner and outer grinding discs being freely assembled through the cooperation of the rotating disc and the chassis. Quick replacement is achieved through snap-fit ​​and threaded connection. In case of partial damage, only the corresponding part needs to be replaced. Combined with the water storage plate and drainage system, stability and cleanliness are ensured.

Benefits of technology

It enables quick replacement of filters of different specifications, reduces replacement time, lowers maintenance costs, improves production efficiency, extends service life, and ensures the stability and cleanliness of the grinding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of optical filter grinding discs, in particular to a combined grinding disc structure for optical filters of multiple specifications, which comprises a rotating disc, a bottom disc fixedly connected to the top end of the rotating disc, a plurality of groups of lower clamping blocks fixedly connected to the top end of the bottom disc, and a top disc fixedly connected to the top end of the bottom disc. The top end of the top disc is fixedly connected with a plurality of sets of upper-layer clamping blocks, six sets of inner grinding pieces are embedded in the top end of the top disc, inner clamping grooves are formed in the bottom ends of the inner grinding pieces, the top ends of the inner grinding pieces are in threaded connection with first connecting nails, and the first connecting nails penetrate through the tops of the inner grinding pieces and are in threaded connection with the upper-layer clamping blocks. And an outer grinding sheet is arranged on the outer side of the inner grinding sheet. Through the cooperation of the rotating disc and the base plate, the grinding sheets of different specifications can be rapidly replaced, the grinding disc does not need to be integrally disassembled, the replacement time is remarkably shortened, the production efficiency is improved, only the inner grinding sheet or the outer grinding sheet needs to be replaced when local damage occurs, overall scrapping is avoided, and the maintenance cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of filter grinding disc technology, specifically to a combined grinding disc structure for multiple filter specifications. Background Technology

[0002] The grinding disc is the most important working part of the grinding machine. When grinding filters, multiple filters are waxed and adhered to the grinding disc, which is then placed in the corresponding grinding machine to perform the filter thinning operation. Each filter can be removed from the machine after grinding is completed.

[0003] Conventional grinding discs use an integral design with a fixed disc size and hardness, which can only be used to process a single type of filter. Processing different sizes of filters requires replacing the entire grinding disc, which takes more than 30 minutes and seriously affects production efficiency. When the edges and corners are damaged, the entire grinding disc also needs to be replaced, which increases production costs.

[0004] Therefore, it is necessary to invent a combined grinding disc structure with multiple filter specifications to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a combined grinding disc structure for multi-specification filters. By cooperating with the rotating disc and the base and other parts, it can achieve quick replacement and reduce costs. This solves the problem in the prior art that processing filters of different sizes requires replacing the entire grinding disc, which takes more than 30 minutes and seriously affects production efficiency. When the edges and corners are damaged, the entire grinding disc also needs to be replaced, which increases production costs.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a combined grinding disc structure for multi-specification filters, comprising a rotating disc, a base plate fixedly connected to the top of the rotating disc, a plurality of lower-level snap-fit ​​blocks fixedly connected to the top of the base plate, a top plate fixedly connected to the top of the base plate, a plurality of upper-level snap-fit ​​blocks fixedly connected to the top of the top plate, six sets of inner grinding discs embedded in the top of the top plate, an inner snap-fit ​​groove formed at the bottom of the inner grinding disc, a first connecting pin threadedly connected to the top of the inner grinding disc, the first connecting pin penetrating the top of the inner grinding disc and threadedly connected to the upper-level snap-fit ​​blocks, an outer grinding disc provided on the outer side of the inner grinding disc, an outer snap-fit ​​groove formed at the bottom of the outer grinding disc, a second connecting pin threadedly connected to the top of the outer grinding disc, the second connecting pin penetrating the top of the outer grinding disc and threadedly connected to the top of the lower-level snap-fit ​​blocks, thereby enabling free assembly of the inner and outer grinding discs through the cooperation of the base plate, lower-level snap-fit ​​blocks, and other parts to accommodate filters of different specifications.

[0007] Preferably, the lower snap-fit ​​block is snapped into the outer snap-fit ​​groove, and the upper snap-fit ​​block is snapped into the inner snap-fit ​​groove, thereby improving the snap-fit ​​strength through the outer snap-fit ​​groove and the inner snap-fit ​​groove.

[0008] Preferably, the edge of the top plate has an inner groove, and the edge of the bottom plate has an outer groove, to facilitate mating with subsequent parts.

[0009] Preferably, the bottom end of the inner grinding disc is fixedly connected to an inner flange, and the bottom end of the outer grinding disc is fixedly connected to an outer flange, which engage with the inner and outer grooves through the inner and outer flanges.

[0010] Preferably, the inner flange and the inner groove are engaged with each other, and the outer flange and the outer groove are engaged with each other, further enhancing the connection strength.

[0011] Preferably, a grinding motor is provided below the rotating disk and the output end of the grinding motor is fixedly connected to the bottom end of the rotating disk. A water storage plate is installed at the top of the rotating disk, and the grinding motor is started to drive the rotating disk to rotate.

[0012] Preferably, the surface of the rotating disk is provided with two sets of drainage holes, and a drainage valve is installed below the drainage holes. The bottom end of the drainage valve is fixedly connected to a water pipe installation port. The combination of the water storage plate, drainage holes and drainage valve facilitates rinsing and drainage.

[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0014] By utilizing the cooperation between the rotating disc and the chassis, and through the separate inner and outer grinding disc structure, it is possible to quickly change grinding discs of different specifications without disassembling the entire grinding disc, significantly reducing replacement time and improving production efficiency. In case of partial damage, only the inner or outer grinding disc needs to be replaced, avoiding complete scrapping and reducing maintenance costs. The inner and outer flanges are doubly engaged with the inner and outer grooves respectively, and the first and second connecting pins are threaded to ensure the stability of the grinding process and prevent displacement or loosening. The linkage design of the water storage plate, drain hole, and drain valve facilitates the flushing of debris and cooling of the grinding area, extending service life. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a top view of the grinding disc structure of this utility model;

[0018] Figure 3 This is a bottom view of the grinding disc structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the rotating disk structure of this utility model;

[0020] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Rotating disc; 2. Base plate; 201. Top plate; 3. Lower layer retaining block; 301. Upper layer retaining block; 4. First connecting pin; 5. Inner grinding disc; 501. Inner flange; 502. Inner retaining groove; 6. Water storage plate; 7. Second connecting pin; 8. Outer grinding disc; 801. Outer flange; 802. Outer retaining groove; 9. Grinding motor; 10. Inner groove; 11. Outer groove; 12. Drain hole; 13. Drain valve. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model provides, for example Figure 1-5The diagram shows a combined grinding disc structure for multi-specification filters, comprising a rotating disc 1, a base plate 2 fixedly connected to the top of the rotating disc 1, several sets of lower-level locking blocks 3 fixedly connected to the top of the base plate 2, a top plate 201 fixedly connected to the top of the base plate 2, several sets of upper-level locking blocks 301 fixedly connected to the top of the top plate 201, six sets of inner grinding discs 5 embedded in the top of the top plate 201, inner grinding discs 5 having inner locking grooves 502 at their bottom ends, and a first connecting pin 4 threadedly connected to the top of the inner grinding discs 5, the first connecting pin 4 penetrating the top of the inner grinding discs 5 and threadedly connected to the upper-level locking blocks 301, and outer grinding discs 8 provided on the outer side of the inner grinding discs 5, the bottom end of the outer grinding discs 8 having outer locking grooves 802, and outer grinding discs 8 having outer locking grooves 802. The top of the inner grinding plate 8 is threaded with a second connecting pin 7, which passes through the top of the outer grinding plate 8 and is threadedly connected to the top of the lower locking block 3. Through the cooperation of the base plate 2, the lower locking block 3, and other parts, the inner grinding plate 5 and the outer grinding plate 8 can be freely assembled to accommodate filters of different specifications. The lower locking block 3 is locked to the outer locking groove 802, and the upper locking block 301 is locked to the inner locking groove 502. The locking strength is improved by the outer locking groove 802 and the inner locking groove 502. The edge of the top plate 201 has an inner groove 10, and the edge of the base plate 2 has an outer groove 11 to facilitate cooperation with subsequent parts. The bottom end of the inner grinding plate 5 is fixedly connected with an inner flange 501, and the bottom end of the outer grinding plate 8 is fixed... An outer flange 801 is connected, and an inner flange 501 engages with the outer flange 801, the inner flange 10, and the outer flange 11. The inner flange 501 engages with the inner flange 10, and the outer flange 801 engages with the outer flange 11, further strengthening the connection. A grinding motor 9 is located below the rotating disk 1, and the output end of the grinding motor 9 is fixedly connected to the bottom end of the rotating disk 1. A water storage plate 6 is installed at the top of the rotating disk 1. Starting the grinding motor 9 drives the rotating disk 1 to rotate. Two sets of drainage holes 12 are opened on the surface of the rotating disk 1. A drain valve 13 is installed below the drainage holes 12, and a water pipe installation port is fixedly connected to the bottom end of the drain valve 13. The water storage plate 6, the drainage holes 12, and the drain valve 13 facilitate the operation of the rotating disk 1. The rinsing and drainage system utilizes the cooperation between the rotating disc 1 and the chassis 2, along with the separate inner grinding disc 5 and outer grinding disc 8 structure, to enable quick replacement of grinding discs of different specifications without the need for complete disassembly of the grinding disc. This significantly reduces replacement time and improves production efficiency. In case of partial damage, only the inner grinding disc 5 or the outer grinding disc 8 needs to be replaced, avoiding complete scrapping and reducing maintenance costs. The inner flange 501 and the outer flange 801 are doubly engaged with the inner groove 10 and the outer groove 11, respectively, and secured by the threads of the first connecting nail 4 and the second connecting nail 7, ensuring the stability of the grinding process and preventing displacement or loosening. The linkage design of the water storage plate 6 with the drain hole 12 and the drain valve 13 facilitates the rinsing of debris and cooling of the grinding area, extending service life.

[0025] The working principle of this practical application is as follows:

[0026] Refer to the instruction manual appendix Figure 1-5 During grinding, when small filters are needed, the inner locking groove 502 of the inner grinding disc 5 is aligned with the upper locking block 301 and locked in place by the first connecting nail 4; the inner flange 501 is simultaneously embedded in the inner groove 10, forming a double fixation. When large filters are needed, the outer locking groove 802 of the outer grinding disc 8 is aligned with the lower locking block 3 and locked in place by the second connecting nail 7; the outer flange 801 is embedded in the outer groove 11 to enhance stability. The grinding motor 9 is started to drive the rotating disk 1 to rotate, which drives the chassis 2 and the inner and outer grinding discs 8 to rotate synchronously to grind the filter. When changing specifications, only the corresponding first connecting nail 4 and second connecting nail 7 need to be removed to replace the damaged or different-sized grinding discs. There is no need to stop the machine and disassemble the entire structure. When rinsing is required, the water storage plate 6 is installed, and the entire structure is rinsed using rinsing equipment. Debris is discharged through the drain hole 12 and the drain valve 13 to keep it clean.

[0027] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A combined grinding disc structure for multi-specification filters, comprising a rotating disc (1), characterized in that: The top of the rotating disk (1) is fixedly connected to a base plate (2), and the top of the base plate (2) is fixedly connected to several sets of lower-level snap-fit ​​blocks (3). The top of the base plate (2) is fixedly connected to a top plate (201), and the top of the top plate (201) is fixedly connected to several sets of upper-level snap-fit ​​blocks (301). The top of the top plate (201) is inlaid with six sets of inner grinding discs (5). The bottom end of the inner grinding discs (5) is provided with an inner snap-fit ​​groove (502). The top of the inner grinding discs (5) is screwed... The inner grinding plate (5) is threaded with a first connecting pin (4), which passes through the top of the inner grinding plate (5) and is threadedly connected to the upper snap-fit ​​block (301). An outer grinding plate (8) is provided on the outside of the inner grinding plate (5). An outer snap-fit ​​groove (802) is provided at the bottom of the outer grinding plate (8). A second connecting pin (7) is threadedly connected to the top of the outer grinding plate (8), which passes through the top of the outer grinding plate (8) and is threadedly connected to the top of the lower snap-fit ​​block (3).

2. The combined grinding disc structure for multi-specification filters according to claim 1, characterized in that: The lower snap-fit ​​block (3) snaps into the outer snap-fit ​​groove (802), and the upper snap-fit ​​block (301) snaps into the inner snap-fit ​​groove (502).

3. The combined grinding disc structure for multi-specification filters according to claim 1, characterized in that: The top plate (201) has an inner groove (10) on its edge, and the bottom plate (2) has an outer groove (11) on its edge.

4. The combined grinding disc structure for multi-specification filters according to claim 1, characterized in that: The bottom end of the inner grinding plate (5) is fixedly connected with an inner flange (501), and the bottom end of the outer grinding plate (8) is fixedly connected with an outer flange (801).

5. The combined grinding disc structure for multi-specification filters according to claim 4, characterized in that: The inner flange (501) and the inner groove (10) are engaged with each other, and the outer flange (801) and the outer groove (11) are engaged with each other.

6. The combined grinding disc structure for multi-specification filters according to claim 1, characterized in that: A grinding motor (9) is provided below the rotating disk (1), and the output end of the grinding motor (9) is fixedly connected to the bottom end of the rotating disk (1). A water storage plate (6) is installed at the top of the rotating disk (1).

7. The combined grinding disc structure for multi-specification filters according to claim 1, characterized in that: The rotating disk (1) has two sets of drainage holes (12) on its surface. A drainage valve (13) is installed below the drainage hole (12), and a water pipe installation port is fixedly connected to the bottom end of the drainage valve (13).