Quartz tube replacement lamp tube clamp

By designing an adjustable quartz tube replacement fixture, the problem of damage to the lamp tube and quartz tube in the traditional manual replacement method is solved, achieving efficient and convenient lamp replacement and improved safety.

CN224223672UActive Publication Date: 2026-05-12JIANGSU YANGMING INTERCONNECTED INTELLIGENT SYST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU YANGMING INTERCONNECTED INTELLIGENT SYST CO LTD
Filing Date
2025-05-27
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Traditional methods of replacing quartz tube lamps rely on manual labor, which can easily lead to damage to the lamps and quartz tubes, and are difficult to adapt to quartz tubes of different sizes.

Method used

A quartz tube replacement lamp clamp has been designed, including an adjustable lamp support frame, bracket and legs. It is made of lightweight metal and equipped with elastic clamping elements and an adjustable structure to adapt to quartz tubes of different diameters and lengths.

Benefits of technology

It enables efficient and convenient lamp replacement, reduces labor intensity and safety risks, adapts to stable support for quartz tubes of different sizes, and provides reliable tool support.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of tube operation tools, and discloses a quartz tube replacement lamp tube clamp, which comprises a clamp main body, and the clamp main body comprises a lamp tube support frame, a tube support and support legs; a supporting groove is formed in the center of the lamp tube supporting frame, the lamp tube supporting frame is connected with a connecting long pipe through the supporting groove, and the clamp body can be driven to move by applying force to the connecting long pipe. The tube supports are symmetrically distributed on the two sides of the lamp tube supporting frame, and arc-shaped supporting grooves are formed in the ends, away from the lamp tube supporting frame, of the tube supports so as to support a to-be-replaced lamp tube. The number of the supporting legs is four, the four supporting legs are arranged at the four corners of the bottom of the lamp tube supporting frame respectively, a child adjusting rod and a mother adjusting rod are arranged between every two supporting legs located on the same end face with the tube support, and the position between every two supporting legs can be adjusted by adjusting the connecting position of the child adjusting rods and the mother adjusting rods so as to adapt to the working environment of quartz tubes of different sizes. By arranging the square lamp tube supporting frame, the adjustable supporting legs and the tube supports, adaptability and stability of the clamp to quartz tubes with different tube diameters are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of pipe fitting tools, and in particular to a quartz tube lamp replacement clamp. Background Technology

[0002] In modern industrial production and lighting system maintenance, replacing quartz tubes is a frequent and critical operation, especially for quartz tubes that are 3 meters or longer. The length and quality of the tube inside determine the difficulty of its installation. The traditional method for replacing the tube inside such quartz tubes is to manually lift one end of the tube while another person secures it at the other end. Specifically, one person inserts a long rod into the quartz tube to support one end of the tube, while another person installs and secures it at the other end using a manual support. This method relies entirely on manual labor, and if the support is uneven or the coordination is incorrect, it can lead to damage to the tube and the quartz tube.

[0003] Therefore, a new solution is needed to address the problems inherent in traditional replacement methods. Summary of the Invention

[0004] This invention overcomes the shortcomings of the prior art and provides a quartz tube replacement lamp clamp.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a quartz tube replacement lamp clamp, comprising: a clamp body, the clamp body including a lamp support frame, a tube bracket adjustablely connected to the lamp support frame, and legs; a support groove is provided at the center of the lamp support frame, and a connecting long tube is connected through the support groove, and the clamp body can be moved by applying force to the connecting long tube; the tube bracket is symmetrically distributed on both sides of the lamp support frame, and an arc-shaped support groove is provided at the end away from the lamp support frame to support the lamp to be replaced; the legs are provided with four legs respectively located at the four corners of the bottom of the lamp support frame, and a cooperating sub-adjusting rod and a female adjusting rod are provided between two legs located on the same end face as the tube bracket, and the position between the two legs can be adjusted by adjusting the connection position of the sub-adjusting rod and the female adjusting rod to adapt to the working environment of quartz tubes of different sizes.

[0006] In a preferred embodiment of this utility model, the sub-adjusting rod or the mother adjusting rod is bolted to the support leg and is perpendicular to each other. The sub-adjusting rod has several bolt holes on its shaft near the mother adjusting rod, and the mother adjusting rod has an adjusting groove corresponding to the number of bolt holes on its shaft near the sub-adjusting rod. The distance between the two support legs can be adjusted by adjusting the position of the bolt holes in the adjusting groove.

[0007] In a preferred embodiment of this utility model, the top of the lamp tube support frame is provided with a plurality of bracket positioning holes, and the connection position between the tube support and the lamp tube support frame is adjusted by adjusting the connection between the tube support and different bracket positioning holes.

[0008] In a preferred embodiment of this utility model, a height groove is provided at the end of the support leg facing the lamp tube support frame, and the height of the support leg can be adjusted by placing the lamp tube support frame at different depths of the height groove.

[0009] In a preferred embodiment of this utility model, an adjusting roller is rotatably connected to the end of the support leg away from the lamp tube support frame, and the adjusting roller is made of polyurethane material.

[0010] In a preferred embodiment of the present invention, an elastic clamping element is bonded to the inner wall of the arc-shaped bracket, and the surface of the elastic clamping element is provided with anti-slip texture.

[0011] In a preferred embodiment of this utility model, the elastic clamping element is a rubber sheet or a polyurethane gasket.

[0012] In a preferred embodiment of this utility model, the lamp support frame is made of four metal plates that are fixedly connected to each other and form a square.

[0013] In a preferred embodiment of this utility model, the clamp support frame, pipe bracket and support leg are made of aluminum alloy, magnesium alloy or titanium alloy.

[0014] This utility model solves the defects existing in the background technology, and has the following beneficial effects:

[0015] This application provides a quartz tube lamp replacement clamp. By featuring a square lamp support frame, adjustable legs, and a tube holder, the clamp ensures adaptability and stability to quartz tubes of different diameters. All components are made of lightweight metal, achieving a lightweight design while maintaining overall strength, facilitating operation and movement. Compared to traditional manual replacement methods, this clamp offers high efficiency, convenience, and time and labor savings, effectively reducing labor intensity and safety risks. It provides a reliable tool for replacing lamps inside large quartz tubes, demonstrating significant practicality and broad application prospects. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a perspective structural diagram of a preferred embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the support leg, the male adjusting rod, and the female adjusting rod according to a preferred embodiment of the present invention;

[0019] In the diagram: 1. Lamp tube support frame; 2. Tube bracket; 3. Support leg; 4. Sub-adjustment rod; 5. Female adjustment rod; 6. Roller; 7. Connecting long tube. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams, which are only used to illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0021] Example 1:

[0022] like Figure 1 , Figure 2 As shown, a quartz tube replacement lamp clamp includes: a clamp body, which is mainly composed of a lamp support frame 1, a tube bracket 2, and a support leg 3. The tube bracket 2 and the support leg 3 are adjustablely connected to the lamp support frame 1. The three cooperate with each other to achieve stable support and convenient replacement of the quartz tube.

[0023] The lamp support frame 1 is made of four metal plates that are fixedly connected to each other and form a square. By using the support frame, the main body of the clamp can be placed in the middle of the lamp to stably support the lamp tube from the middle. This keeps the lamp tube stable and facilitates replacement when changing the lamp tube clamp inside the quartz tube.

[0024] Specifically, a support groove is provided at the center of the lamp tube support frame 1. A connecting long tube 7 is connected to the support groove through a threaded structure. The connecting long tube 7 passes through and contacts both ends of the square lamp tube support frame 1. By applying force to the connecting long tube 7, the clamp body can be moved deeper into the quartz tube.

[0025] Specifically, the tube support 2 is symmetrically distributed on both sides of the tube support frame 1, and an arc-shaped groove is provided at the end away from the tube support frame 1 to support the tube to be replaced. Since the tube support frame 1 is square, when the tube support frame 1 is placed at the center of gravity of the lower end of the tube, it can support the entire tube and keep it stable, thus facilitating the replacement of the tube.

[0026] Specifically, the support leg 3 has four legs respectively located at the four bottom corners of the lamp tube support frame 1. Between two support legs 3 located on the same end face as the tube bracket 2, there are mutually cooperating sub-adjusting rods 4 and female adjusting rods 5. By adjusting the connection position of the sub-adjusting rod 4 and female adjusting rod 5, the position between the two support legs 3 can be adjusted to adapt to the working environment of quartz tubes of different sizes. Furthermore, the sub-adjusting rod 4 or female adjusting rod 5 is bolted to the support leg 3 and is perpendicular to each other. The sub-adjusting rod 4 has several bolt holes on its shaft near the female adjusting rod 5. The female adjusting rod 5 has an adjustment groove corresponding to the number of bolt holes on its shaft near the sub-adjusting rod 4. By adjusting the bolt holes to the lateral position of the adjustment groove and fixing them with bolts, the distance between the two support legs 3 can be adjusted, so that the main body of this fixture can adapt to the lamp replacement operation of quartz tubes of different diameters.

[0027] Specifically, the top of the lamp support frame 1 is provided with several bracket positioning holes. By adjusting the connection between the tube bracket 2 and different bracket positioning holes, the connection position between the tube bracket 2 and the lamp support frame 1 can be adjusted, thereby maintaining the stable connection between the tube bracket 2 and the lamp support frame 1 while supporting the lamps at different positions.

[0028] Specifically, the support leg 3 has a height groove at one end facing the lamp tube support frame 1, and the height of the support leg 3 can be adjusted by placing the lamp tube support frame 1 at different depths of the height groove.

[0029] Specifically, the end of the support leg 3 away from the lamp tube support frame 1 is rotatably connected to an adjusting roller 6. The adjusting roller 6 is made of polyurethane material to ensure that the quartz tube will not be damaged.

[0030] Specifically, the inner wall of the arc-shaped bracket is bonded with an elastic clamping element. The surface of the elastic clamping element is provided with anti-slip texture. The elastic clamping element is a rubber sheet or a polyurethane gasket to ensure the friction between the lamp tube and the elastic clamping element and to avoid damaging the lamp tube.

[0031] Specifically, the clamp support frame, pipe bracket 2, and legs 3 are made of aluminum alloy, magnesium alloy, or titanium alloy, which ensures both the lightweight of the clamp body and the overall strength, and increases the service life.

[0032] Working principle: When using this utility model, adjust the connection position of the sub-adjusting rod 4 and the female adjusting rod 5 according to the diameter of the quartz tube, and adjust the required height of the support leg 3. Then, assemble the support leg 3 into the corresponding position of the lamp support frame with bolts. Adjust the connection position of the tube bracket 2 and the lamp support frame 1 according to the position of the lamp tube to be replaced in the quartz tube, and fix it with bolts. Select and install an appropriate length of connecting tube 7 according to the length of the quartz tube. For example, if the quartz tube is 5m, then the quartz tube should be at least 2.5-5m long to ensure support stability.

[0033] In the operation of replacing quartz tubes, force is applied to the other end of the connecting long tube 7 to slowly send it into the internal area of ​​the quartz tube. With the action of the support legs 3 and rollers 6, the stability of the clamp body is maintained in the operation of the quartz tube. With the support of the tube brackets 2 set on both sides of the lamp support frame, once it is sent into the lower end of the lamp tube, the lamp tube to be replaced is supported at the bottom of the lamp tube's center of gravity, which can keep the lamp tube in a stable state, thus facilitating replacement. Compared with traditional manual support, this application, through the design of an adjustable structure, can adapt to the lamp replacement operation inside quartz tubes of different diameters, while reducing manpower, and providing a good tool for replacing lamps inside large quartz tubes.

[0034] Based on the preferred embodiments of this utility model described above, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A quartz tube lamp replacement clamp, characterized in that, include: The fixture body includes a lamp tube support frame (1), a tube bracket (2) adjustablely connected to the lamp tube support frame (1), and support legs (3); The lamp tube support frame (1) has a support groove at its center, and a connecting long pipe (7) is connected through the support groove. By applying force to the connecting long pipe (7), the main body of the clamp can be moved. The tube brackets (2) are symmetrically distributed on both sides of the lamp tube support frame (1), and an arc-shaped groove is provided at the end away from the lamp tube support frame (1) to support the lamp tube to be replaced. The support leg (3) has four legs respectively set at the bottom four corners of the lamp tube support frame (1), and a sub-adjusting rod (4) and a female adjusting rod (5) are provided between the two support legs (3) located on the same end face as the tube bracket (2). By adjusting the connection position of the sub-adjusting rod (4) and the female adjusting rod (5), the position between the two support legs (3) can be adjusted to adapt to the working environment of quartz tubes of different sizes.

2. The quartz tube replacement lamp clamp according to claim 1, characterized in that: The sub-adjusting rod (4) or the mother adjusting rod (5) is connected to the support leg (3) by bolts and is perpendicular to each other. The sub-adjusting rod (4) has several bolt holes on its shaft near the mother adjusting rod (5). The mother adjusting rod (5) has an adjusting groove on its shaft near the sub-adjusting rod (4) corresponding to the number of bolt holes. The distance between the two support legs (3) can be adjusted by adjusting the bolt holes to be placed in the lateral position of the adjusting groove.

3. The quartz tube replacement lamp clamp according to claim 1, characterized in that: The top of the lamp tube support frame (1) is provided with several bracket positioning holes. The connection position between the tube support (2) and the lamp tube support frame (1) can be adjusted by adjusting the connection between the tube support (2) and different bracket positioning holes.

4. A quartz tube lamp replacement clamp according to claim 1, characterized in that: The support leg (3) has a height groove at one end facing the lamp tube support frame (1). The height of the support leg (3) can be adjusted by placing the lamp tube support frame (1) at different depths of the height groove.

5. A quartz tube lamp replacement clamp according to claim 1, characterized in that: The end of the support leg (3) away from the lamp tube support frame (1) is rotatably connected to an adjusting roller (6), which is made of polyurethane material.

6. A quartz tube lamp replacement clamp according to claim 1, characterized in that: The inner wall of the arc-shaped bracket is bonded with an elastic clamping element, and the surface of the elastic clamping element is provided with anti-slip texture.

7. A quartz tube replacement lamp clamp according to claim 6, characterized in that: The elastic clamping element is a rubber sheet or a polyurethane gasket.

8. A quartz tube lamp replacement clamp according to claim 1, characterized in that: The lamp support frame (1) is made of four metal plates that are fixedly connected to each other and form a square.

9. A quartz tube lamp replacement clamp according to claim 1, characterized in that: The clamp support frame, pipe bracket (2) and support leg (3) are made of aluminum alloy, magnesium alloy or titanium alloy.