Acrylic plate filling system

Abstract

The utility model relates to an acrylic plate filling system which comprises a storage bin, a material belt connected to a discharge port of the storage bin and a guide pipe arranged outside the material belt in a surrounding mode. A guide section is arranged at the head of the guide pipe, pushing mechanisms are arranged on the two sides of the guide section, each pushing mechanism comprises two conveying rollers, two gears, two transmission wheels, a conveying belt and an output motor, the two conveying rollers are arranged at intervals so that a gap allowing a material belt to penetrate can be reserved, the two gears are coaxially connected to the two conveying rollers, and the two gears are coaxially connected to the conveying rollers. The two gears are meshed with each other, and the two transmission wheels are in transmission connection through a conveying belt. Through the arrangement of the guide section, the discharge port of the material belt can be aligned with a glass gap, the material belt is prevented from wrinkling, the material belt is automatically driven to accurately enter the glass gap along a preset path by matching with reverse rotation of two conveying rollers in the pushing mechanism, the low efficiency and instability of traditional manual material belt pushing are avoided, and the production efficiency is improved. And the production efficiency is greatly improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of acrylic sheet technology, and specifically relates to an acrylic sheet filling system. Background Technology

[0002] In the manufacturing process of acrylic sheets, filling is a crucial step. Traditional acrylic sheet filling equipment generally uses a material strip inserted into the glass gaps to complete the filling operation. However, this method has many drawbacks. The material strip is usually made of a relatively soft material, which, while adaptable to the shape of the gaps to some extent, also makes it extremely difficult to insert into the glass gaps. In actual operation, operators need to spend a lot of time and effort carefully placing the material strip in place. Moreover, due to the soft texture of the material strip, it is very prone to wrinkling during placement. Once the material strip wrinkles, it will not only affect the uniformity of filling but may also cause some gaps to be incompletely filled, thus reducing the quality of the acrylic sheet. More importantly, given the complexity and precision requirements of the above operations, the entire filling process must rely on manual labor to stand by and insert the material strip. This not only greatly increases labor costs and reduces production efficiency but also puts workers in a relatively tiring working state for long periods of time, and makes it difficult to ensure consistency in each operation, which adversely affects the stability of product quality. Utility Model Content

[0003] This utility model addresses the problems of existing technologies by providing an acrylic sheet filling system, the specific technical solution of which is as follows:

[0004] An acrylic sheet filling system includes a storage bin, a material belt connected to the outlet of the storage bin, and a guide tube surrounding the material belt.

[0005] The guide head has a guide section, and a pushing mechanism is provided on both sides of the guide section. The pushing mechanism includes two sets of conveyor rollers, two sets of gears, two drive wheels, a conveyor belt, and an output motor. The two conveyor rollers are spaced apart to allow for the passage of the feed belt. The two gears are coaxially connected to the two conveyor rollers and mesh with each other. The two drive wheels are connected by a conveyor belt. One drive wheel is connected to the output end of the output motor, and the other drive wheel is connected to the outside of the conveyor roller. The output motor is installed outside the guide section.

[0006] As a further technical solution of this utility model, the conveying roller has anti-slip texture on the outside.

[0007] As a further technical solution of this utility model, the guide tube also includes a protective section and a transition section, which are connected in sequence along the extension path of the material belt.

[0008] As a further technical solution of this utility model, the guide section includes flat portions on both sides and a flared portion in the middle, with two pushing mechanisms correspondingly distributed on the flat portions on both sides, and the width of the flared portion is greater than the width of the flat portion.

[0009] As a further technical solution of this utility model, the flat portion has an extension arm toward the glass material cavity.

[0010] The beneficial effects of this utility model are as follows:

[0011] In this application, by setting the guide section, the outlet of the material belt can be aligned with the glass gap, avoiding wrinkles in the material belt. In conjunction with the two conveyor rollers in the pushing mechanism rotating in opposite directions, the material belt is automatically driven to accurately enter the glass gap along a predetermined path. This eliminates the inefficiency and instability of traditional manual pushing of the material belt, greatly improves production efficiency, reduces labor costs, and ensures the consistency of the filling operation, which is conducive to large-scale production. Attached Figure Description

[0012] Figure 1 A schematic diagram of the overall structure of the acrylic sheet filling system is shown.

[0013] Figure 2 A schematic diagram of the catheter structure is shown;

[0014] Figure 3 A schematic diagram of the guide section is shown;

[0015] Figure 4 A schematic diagram of the pushing mechanism is shown.

[0016] Legend:

[0017] 100. Storage bin; 200. Material belt; 300. Guide tube; 310. Protective section; 320. Transition section; 330. Guide section; 331. Flat section; 332. Flared section; 333. Extension arm; 400. Pushing mechanism; 410. Conveyor roller; 420. Gear; 430. Drive wheel; 440. Conveyor belt; 450. Output motor. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0019] Figure 1 A schematic diagram of the overall structure of the acrylic sheet filling system is shown. Figure 1The acrylic sheet filling system includes a storage bin 100, a material belt 200, and a conduit 300. The material belt 200 is connected to the bottom of the storage bin 100 and is used to fill the gaps between glass cavities. The conduit 300 is connected to the bottom of the storage bin 100 and wraps around the material belt 200, driving the material belt 200 into the cavities. The conduit 300 plays a crucial guiding and assisting role, solving the problem that traditional soft material belts cannot accurately and independently enter the glass gaps. Through mechanical drive, the material belt 200 can stably and quickly reach the working position, greatly improving the efficiency and accuracy of the filling operation.

[0020] Figure 2 A schematic diagram of the catheter 300 is shown; Figure 2 In the conduit 300, a protective section 310, a transition section 320, and a guide section 330 are connected in sequence. The protective section 310 protects the material belt 200 inside, preventing it from being damaged by collisions, scratches, or other external factors in complex working environments, thus extending the service life of the material belt 200 and reducing downtime and maintenance time and costs caused by equipment damage. The transition section 320 connects the protective section 310 and the guide section 330. Its reasonable transition design ensures the stability and continuity of the entire conduit 300 structure, enabling the drive... Power can be smoothly transmitted from the protective section 310 to the guide section 330, thereby ensuring that the material belt 200 can maintain a stable posture when it is driven to enter the glass material cavity, improving the reliability of the filling process. The guide section 330 is used to extend into the glass material cavity to assist the material belt 200 in extending into the glass material cavity. The guide section 330 directly contacts the glass material cavity, providing precise guidance for the extension of the material belt 200, avoiding deviation or jamming when the material belt 200 enters the glass material cavity, and further improving the accuracy and smoothness of the filling operation.

[0021] Figure 3 A schematic diagram of the guide section 330 is shown; Figure 3In the middle section 330, the guide section 330 includes flat portions 331 on both sides and a flared portion 332 in the middle. In actual use, the flat portions 331 on both sides correspond to the width of the glass material cavity gap. This precise matching design allows the guide section 330 to fit tightly against the inlet of the glass material cavity, providing good positioning. The width of the flared portion 332 is greater than the width of the flat portions 331 on both sides, which can accommodate the widening of the material belt 200 when the slurry flows. In other words, the flat portions 331 on both sides are used to assist in the discharge of the material belt 200. The material strip 200 is in a flat state, while the width of the flared portion 332 provides space for the material strip 200 to widen, ensuring that the slurry can still flow through the flared portion 332; this satisfies the morphological changes of the material strip 200 at different stages and ensures continuous and stable material delivery during the filling process; the flat portion 331 has an extension arm 333 facing the glass material cavity; that is, the extension arm 333 can extend into the glass material cavity to pre-position the guide tube 300 and prevent the guide tube 300 from shaking during the filling process. The pre-positioning function of the extension arm 333 greatly enhances the stability of the filling system during operation, prevents uneven filling caused by shaking, and improves the product quality of the acrylic sheet.

[0022] Figure 4 A schematic diagram of the pushing mechanism 400 is shown; Figure 4In the middle, a pushing mechanism 400 is provided at the flared section 332, that is, a pushing mechanism 400 is provided at both flared sections 332, and the two pushing mechanisms 400 are symmetrically arranged to push the material belt 200 into the glass gap along the guide section 330. The pushing mechanism 400 includes two sets of conveyor rollers 410, two sets of gears 420, two drive wheels 430, a conveyor belt 440, and an output motor 450. The two conveyor rollers 410 are spaced apart to leave a gap for the material belt 200 to pass through. The two gears 420 are coaxially connected to the two conveyor rollers 410, and the two gears 420 mesh with each other. That is, the two conveyor rollers 410 are connected by the two gears 420 and can rotate in opposite directions when driven. The two drive wheels 430 are connected by the conveyor belt 440. One drive wheel 430 is connected to the output end of the output motor 450, and the other drive wheel 430 is connected to the outside of the conveyor roller 410. The output motor 450... The 50 is installed outside the guide section 330; firstly, the material belt 200 is guided through the gap between the two conveyor rollers 410, then the output motor 450 is started. The output end of the output motor 450 drives the transmission wheel 430 connected to it. Through the transmission of the conveyor belt 440 and the cooperation of the other transmission wheel 430, one of the conveyor rollers 410 and the gear 420 can be driven to rotate synchronously. And under the transmission of the two gears 420, the two conveyor rollers 410 can be driven in opposite directions, thereby pushing the material belt 200 into the glass gap; through the coordinated work of multiple components, the automated and precise pushing of the material belt 200 is realized, completely solving the problems of inefficiency and instability of traditional manual pushing of material belts, greatly improving production efficiency, reducing labor costs, and ensuring the consistency of filling operation and the stability of product quality; the outer surface of the conveyor roller 410 has anti-slip texture to increase the friction between it and the material belt 200, ensuring the stability of the material belt 200 during transmission.

[0023] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. An acrylic sheet filling system, characterized in that, It includes a storage bin (100), a material belt (200) connected to the outlet of the storage bin (100), and a conduit (300) surrounding the material belt (200); The head of the guide tube (300) has a guide section (330), and a pushing mechanism (400) is provided on both sides of the guide section (330). The pushing mechanism (400) includes two sets of conveyor rollers (410), two sets of gears (420), two drive wheels (430), a conveyor belt (440), and an output motor (450). The two conveyor rollers (410) are spaced apart to leave a gap for the feed belt (200) to pass through. The two gears (420) are coaxially connected to the two conveyor rollers (410) and mesh with each other. The two drive wheels (430) are connected to each other through the conveyor belt (440). One drive wheel (430) is connected to the output end of the output motor (450), and the other drive wheel (430) is connected to the outside of the conveyor roller (410). The output motor (450) is installed outside the guide section (330).

2. The acrylic sheet filling system according to claim 1, characterized in that: The conveyor roller (410) has anti-slip texture on the outside.

3. The acrylic sheet filling system according to claim 2, characterized in that: The conduit (300) also includes a protective section (310) and a transition section (320), which are connected in sequence along the extension path of the material belt (200).

4. The acrylic sheet filling system according to claim 3, characterized in that: The guide section (330) includes flat portions (331) on both sides and a flared portion (332) in the middle. Two pushing mechanisms (400) are correspondingly distributed on the flat portions (331) on both sides. The width of the flared portion (332) is greater than the width of the flat portion (331).

5. The acrylic sheet filling system according to claim 4, characterized in that: The flat portion (331) has an extension arm (333) that extends toward the glass filling chamber.

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