Insertion core wobble plate tool
By designing a ferrule placement fixture and utilizing a combination of a positioning plate and a base box, the rapid and accurate placement of ferrules is achieved, solving the problem of time-consuming and labor-intensive manual placement of ferrules in existing technologies and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU XINYUGUANG TECHNOLOGY CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-12
AI Technical Summary
The existing trays have large capacity slots, which leads to high manual fatigue during insert placement, is time-consuming and labor-intensive, and cannot efficiently complete the insert placement task.
Design a ferrule tray fixture, including a positioning plate and a base box. The positioning plate is provided with a ferrule positioning groove that matches the ferrule. The ferrule is embedded into the positioning groove by shaking or sweeping. The positioning plate and the tray are flipped to fill the receiving slot at one time.
This improved the efficiency of ferrule placement, reduced manual labor intensity, and enabled the rapid and accurate placement of ferrules into each slot, greatly improving production efficiency.
Smart Images

Figure CN224225566U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inserts, and in particular to an insert placement tool. Background Technology
[0002] The ferrule is a small cylindrical part, 5mm long and 1mm in diameter. In the production process of electronic components, the ferrule is often placed in a tray and then sent to the next station for production processing or testing.
[0003] Existing pallets have several receiving slots arranged in a rectangular array, for example, 20 rows and 10 columns, resulting in 200 slots in the entire pallet. Figure 1 As shown, existing receiving slots are relatively large, often holding multiple inserts in a single slot. However, during the manufacturing process, it is required that only one insert be placed in each receiving slot.
[0004] Currently, each ferrule can only be placed into each slot one by one by hand. If 200 slots need to be filled, the manual labor will be fatigued and the process will be time-consuming and laborious.
[0005] Therefore, it is necessary to design a new tooling that can quickly fill the receiving slots of each tray with ferrules. Utility Model Content
[0006] The purpose of this utility model is to provide a ferrule placement fixture that can quickly fill the receiving slots of each tray with ferrules, in order to address the problems mentioned above.
[0007] The technical solution adopted in this utility model is as follows:
[0008] A insert plate fixture, comprising a positioning plate and a base box;
[0009] The positioning plate is horizontally set and detachably installed inside the base box. The top of the base box is open, and the height of the base box is greater than the height of the positioning plate.
[0010] The top surface of the positioning plate is provided with several insert positioning slots, the size of each insert positioning slot is matched with the size of the insert, so that only one insert can be accommodated in each insert positioning slot.
[0011] The number of insert positioning slots is the same as the number of tray receiving slots. When the tray is placed on the positioning plate, each insert positioning slot is aligned with one receiving slot.
[0012] Furthermore, the ferrule positioning groove is a strip-shaped groove, the length of which matches the length of the ferrule, and the width of which matches the diameter of the ferrule.
[0013] Furthermore, the depth of the ferrule positioning groove is greater than or equal to the diameter of the ferrule.
[0014] Furthermore, a positioning plate retrieval outlet is provided on the side wall of the bottom box, and a baffle is detachably provided at the positioning plate retrieval outlet.
[0015] Furthermore, the bottom box is a box body formed by a bottom plate, a front side plate, a rear side plate, and a right side plate, with openings at the top and left side of the box body, and the left side opening of the box body serving as a positioning plate removal outlet.
[0016] Furthermore, when the positioning plate is located inside the bottom box, the front end of the positioning plate contacts the front side plate, the rear end of the positioning plate contacts the rear side plate, the right end of the positioning plate contacts the right side plate, and the left end of the positioning plate contacts the baffle.
[0017] Furthermore, a sliding groove is provided on the inner left side of the front and rear side plates. The sliding groove is vertically arranged and its upper end extends through the top of the front and rear side plates. The front and rear ends of the baffle are both located in the sliding groove, allowing the baffle to move up and down.
[0018] Furthermore, a gripping opening is provided through the baffle.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0020] When using this tray-loading fixture, the inserts are first poured into the bottom box through the opening at the top, so that a large number of inserts are positioned on the surface of the positioning plate. Then, by shaking or sweeping the surface of the positioning plate with a hand or brush, the inserts are embedded into the insert positioning slots. Since the size of each insert positioning slot matches the size of the insert, each slot can only hold one insert. After each slot is filled with one insert, the positioning plate is removed from the bottom box, and a tray is placed on top of the positioning plate. At this point, the receiving slots in the tray are facing downwards, and each insert positioning slot is aligned with one receiving slot. Then, the positioning plate and tray are rotated 180° so that the positioning plate is on top, allowing all the inserts on the positioning plate to be poured into the receiving slots. This completes the loading of multiple inserts in one operation. This fixture can quickly fill the receiving slots of each tray with inserts, greatly improving production efficiency. Attached Figure Description
[0021] Figure 1 This is a magnified view of the ferrule placed in the tray;
[0022] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0023] Figure 3 This is a top view of the present invention;
[0024] Figure 4 This is a structural diagram showing the location of the chute;
[0025] In the diagram, 1-insertion core, 2-accommodating groove, 3-base box, 4-positioning plate, 5-gripping port, 6-baffle, 7-insertion core positioning groove, 8-slide groove. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0028] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.
[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] like Figures 2-4 As shown, this utility model discloses a tooling for arranging inserts 1 on a tray, which includes a positioning plate 4 and a base box 3; the positioning plate 4 is horizontally arranged and detachably installed in the base box 3, the top of the base box 3 is open, and the height of the base box 3 is greater than the height of the positioning plate 4; a plurality of insert positioning slots 7 are provided on the top surface of the positioning plate 4, the size of each insert positioning slot 7 matches the size of the insert 1, so that only one insert 1 can be accommodated in each insert positioning slot 7; the number of insert positioning slots 7 is the same as the number of receiving slots 2 of the tray, and when the tray is covered on the positioning plate 4, each insert positioning slot 7 is aligned with one receiving slot 2.
[0033] Due to the aforementioned structure, when using this tray-stacking fixture, the insert 1 is first poured into the bottom box 3 through the top opening, so that a large number of inserts 1 are located on the surface of the positioning plate 4. Then, by shaking or sweeping the surface of the positioning plate 4 with a palm or brush, the insert 1 is embedded into the insert positioning groove 7. Since the size of each insert positioning groove 7 matches the size of the insert 1, each insert positioning groove 7 can only accommodate one insert 1. After each insert positioning groove 7 is filled with one insert 1, the positioning plate 4 is removed from the bottom box 3, and then the tray is placed on top of the positioning plate 4. At this time, the opening of the receiving groove 2 in the tray faces downward, and each insert positioning groove 7 is aligned with a receiving groove 2. Figure 3 As shown, the 20 rows and 10 columns of insert positioning slots 7 are aligned with the 20 rows and 10 columns of receiving slots 2. Then, the positioning plate 4 and the tray are rotated 180° so that the positioning plate 4 is on top. At this point, all the inserts 1 on the positioning plate 4 can be poured into the receiving slots 2. This completes the loading of 200 inserts 1 in one go. This fixture can quickly fill the receiving slots 2 of each tray with inserts 1, greatly improving production efficiency.
[0034] Furthermore, such as Figure 2 As shown, the ferrule positioning groove 7 is a strip groove, the length of which matches the length of the ferrule 1, and the width of which matches the diameter of the ferrule 1.
[0035] The insert positioning groove 7 is designed as a strip-shaped groove, which makes it easier for the insert 1 to roll into the insert positioning groove 7. It also facilitates the sweeping of the insert 1 on the surface of the positioning plate 4.
[0036] Furthermore, the depth of the insert positioning groove 7 is greater than or equal to the diameter of the insert 1.
[0037] In practice, the ferrule positioning groove 7 should not be too shallow. It must be ensured that when the ferrule 1 is in the ferrule positioning groove 7, the surface of the ferrule 1 is flush with or lower than the surface of the positioning plate 4. This prevents the ferrule 1 from being swept out of the ferrule positioning groove 7 during sweeping. The depth of the ferrule positioning groove 7 should also not be too deep, not exceeding 1.1 times the diameter of the ferrule 1. If it is too deep, a second ferrule 1 may be inserted into the ferrule positioning groove 7.
[0038] Furthermore, a positioning plate 4 outlet is provided on the side wall of the bottom box 3, and a baffle 6 is detachably provided at the positioning plate 4 outlet.
[0039] Because of the outlet of the positioning plate 4, it is convenient to remove the positioning plate 4 from the bottom box 3, and it is also convenient to clean the excess insert 1 on the surface of the positioning plate 4 out of the bottom box 3.
[0040] Furthermore, the bottom box 3 is a box body formed by a bottom plate, a front side plate, a rear side plate and a right side plate, with openings at the top and left side of the box body, and the left side opening of the box body is the outlet for the positioning plate 4.
[0041] Furthermore, when the positioning plate 4 is located inside the bottom box 3, the front end of the positioning plate 4 contacts the front side plate, the rear end of the positioning plate 4 contacts the rear side plate, the right end of the positioning plate 4 contacts the right side plate, and the left end of the positioning plate 4 contacts the baffle 6. This can prevent the insert 1 from being swept off the surface of the positioning plate 4 when it is swept on the surface of the positioning plate 4, causing the insert 1 to fall into the gap between the positioning plate 4 and the bottom box 3, which would cause the positioning plate 4 to be stuck when it is taken out.
[0042] Furthermore, a sliding groove 8 is provided on the inner left side of the front and rear side panels. The sliding groove 8 is vertically arranged, and its upper end extends through the top of the front and rear side panels. The front and rear ends of the baffle 6 are both located within the sliding groove 8, allowing the baffle 6 to move up and down. This facilitates the quick disassembly of the baffle 6 and the rapid removal of the positioning plate 4.
[0043] Furthermore, a gripping opening 5 is provided on the baffle 6, which facilitates the quick disassembly of the baffle 6.
[0044] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A tooling for inserting a tumbler tray, characterized in that: It includes a positioning plate (4) and a bottom box (3); The positioning plate (4) is horizontally set and detachably set inside the bottom box (3). The bottom box (3) has an opening at the top and the height of the bottom box (3) is greater than the height of the positioning plate (4). The top surface of the positioning plate (4) is provided with a number of ferrule positioning slots (7). The size of each ferrule positioning slot (7) matches the size of the ferrule (1), so that only one ferrule (1) can be accommodated in each ferrule positioning slot (7). The number of the insert positioning slots (7) is the same as the number of the tray receiving slots (2). When the tray is covered on the positioning plate (4), each insert positioning slot (7) is aligned with one receiving slot (2).
2. The insert swivel fixture according to claim 1, characterized in that: The ferrule positioning groove (7) is a strip groove, the length of which matches the length of the ferrule (1), and the width of which matches the diameter of the ferrule (1).
3. The insert swivel fixture according to claim 2, characterized in that: The depth of the ferrule positioning groove (7) is greater than or equal to the diameter of the ferrule (1).
4. The insert swivel fixture according to claim 3, characterized in that: The bottom box (3) has a positioning plate outlet on its side wall, and a baffle (6) is detachably provided at the positioning plate outlet.
5. The insert swivel fixture according to claim 4, characterized in that: The bottom box (3) is a box body formed by a bottom plate, a front side plate, a rear side plate and a right side plate. The top and left side of the box body are open, and the left side opening of the box body is the positioning plate outlet.
6. The insert swivel fixture according to claim 5, characterized in that: When the positioning plate (4) is located inside the bottom box (3), the front end of the positioning plate (4) contacts the front side plate, the rear end of the positioning plate (4) contacts the rear side plate, the right end of the positioning plate (4) contacts the right side plate, and the left end of the positioning plate (4) contacts the baffle (6).
7. The insert swivel fixture according to claim 6, characterized in that: The left inner side of the front and rear side plates is provided with a sliding groove (8), the sliding groove (8) is vertically arranged, and the upper end of the sliding groove (8) passes through the top of the front and rear side plates; the front end and rear end of the baffle (6) are both located in the sliding groove (8), so that the baffle (6) can move up and down.
8. The insert swivel fixture according to claim 7, characterized in that: A gripping opening (5) is provided on the baffle (6) that penetrates the baffle (6).