Adjustable vibration discharging plate

Abstract

The utility model discloses an adjustable vibration discharging plate, and relates to the field of chip ceramic capacitor production equipment, the adjustable vibration discharging plate comprises a vibration table and an adjusting device, the vibration table is provided with a discharging plate, and the vibration table carries out vibration processing on the discharging plate; the adjusting device is arranged on the discharging plate, an adjusting piece is arranged on the adjusting device, the adjusting piece is located above the discharging plate, the adjusting device adjusts the distance between the adjusting piece and the discharging plate, and materials can be stably discharged through the vibrating table and the adjusting device.

Description

Technical Field

[0001] This utility model relates to the field of chip ceramic capacitor production equipment, and in particular to an adjustable vibrating discharge plate. Background Technology

[0002] As a key component of electronic components, chip ceramic capacitors require precise material conveying and efficient sorting during their production. In traditional manufacturing processes, vibrating discharge plates are widely used for conveying materials such as ceramic dielectric sheets and electrode pastes, achieving directional movement and uniform distribution through vibration. However, existing vibrating discharge devices still have significant shortcomings in practical applications.

[0003] First, the adjustment function of traditional discharge plates is limited. When material size or process parameters change, the spacing of the discharge channels must be adjusted by manually disassembling or replacing the limiting components on the discharge plate. This operation is cumbersome and time-consuming, leading to increased equipment downtime and reduced production efficiency. Second, the limiting structure design of existing vibrating tables is simple. During material conveying, vibration can easily cause deviation or stacking, resulting in uneven discharge or even blockage, affecting product quality consistency. In addition, most vibration devices have insufficient buffering performance. During long-term operation, vibration is transmitted to the equipment base, accelerating mechanical wear, shortening equipment life, and potentially causing material splashing due to uncontrolled vibration, posing a safety hazard.

[0004] Although some improved technologies attempt to introduce adjustable structures, such as fixing adjustment components with bolts, their adjustment range is limited and their stability is insufficient, making it difficult to meet the demands of high-frequency, high-precision production. Therefore, there is an urgent need for a vibration discharge device with flexible adjustment capabilities, high stability, and optimized vibration reduction design to improve the automation level and process reliability of chip ceramic capacitor production lines. Utility Model Content

[0005] This invention provides an adjustable vibrating discharge plate, which can solve the problem of unstable material discharge in the production of chip ceramic capacitors in the prior art.

[0006] An adjustable vibrating discharge plate includes:

[0007] A vibrating table, wherein a discharge plate is provided on the vibrating table, and the vibrating table vibrates the discharge plate;

[0008] An adjustment device is provided on the discharge plate, and an adjustment component is provided on the adjustment device. The adjustment component is located above the discharge plate, and the adjustment device adjusts the distance between the adjustment component and the discharge plate.

[0009] Preferably, in this embodiment of the application, the discharge plate is provided with a fixing member, and a plurality of fixing members are provided. The plurality of fixing members surround a limiting groove on one side relative to the vibration table, and an opening is provided at one end of the limiting groove.

[0010] Preferably, in this embodiment of the application, the adjusting device includes an adjusting rod, the adjusting rod is mounted on the fixing member, and the adjusting member is provided on the adjusting rod facing the limiting groove. The adjusting member is mounted on the adjusting rod by a mounting member.

[0011] Preferably, in this embodiment of the application, the mounting component includes mounting screws, and the adjusting rod and the adjusting component are respectively provided with first mounting holes, and the mounting screws are threadedly connected to the first mounting holes.

[0012] Preferably, in this embodiment of the application, the adjusting device further includes a positioning element, which is installed on the fixing element, and the adjusting rod is mounted on the limiting groove through the positioning element.

[0013] Preferably, in this embodiment of the application, the positioning element includes:

[0014] A gasket, wherein a positioning block is provided on the side of the gasket facing the fixing member, and the fixing member is provided with a positioning hole, and the positioning block is located in the positioning hole, so that the gasket is installed on the fixing member;

[0015] A positioning post is set on the pad at a position relative to the positioning block. The positioning post is set vertically. An adjusting block is set on the adjusting rod at the position corresponding to the positioning post. The adjusting rod is mounted on the limiting groove through the connection between the adjusting block and the positioning post.

[0016] Preferably, in this embodiment of the application, the adjusting block is provided with a second mounting hole, the radius of the second mounting hole is greater than or equal to the radius of the positioning post, and the positioning post is located inside the second mounting hole.

[0017] Preferably, in this embodiment of the application, a vibrating element is provided on the side of the vibration table facing the discharge plate, the vibrating element vibrates by a driving device, and the discharge plate is mounted on the vibrating element.

[0018] Preferably, in this embodiment of the application, the vibrating element includes a vibrating plate and a limiting member. The vibrating plate is installed on the output end of the driving device. Two limiting members are provided, and the two limiting members are respectively located on both sides of the vibrating element. The distance between the two limiting members is equal to the width of the discharge plate. The discharge plate is clamped by the two limiting members.

[0019] Preferably, in this embodiment of the application, a buffer device is provided at the bottom of the driving device.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] 1. The adjustment device, through the cooperation of the adjustment rod and the adjustment component, can quickly adjust the distance between the adjustment component and the bottom of the limiting groove (e.g., 1.5 times the material height), adapting to the conveying needs of materials of different sizes without disassembly or replacement of parts. This design effectively avoids material stacking or overlapping discharge, ensuring uniform distribution of material in a single layer, improving sorting accuracy and discharge consistency.

[0022] 2. The positioning component, through the coordinated action of the shims, positioning blocks, and positioning pins, securely mounts the adjusting rod above the limiting groove. The design of the matching between the second mounting hole on the adjusting block and the positioning pin (hole diameter ≥ positioning pin radius) allows for slight adaptive displacement of the adjusting rod during vibration while preventing it from detaching or shifting, ensuring long-term stable operation of the adjusting component and reducing the impact of vibration interference on the adjustment accuracy. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 A schematic diagram of the overall structure of an adjustable vibrating discharge plate provided by this utility model. Figure 1 ;

[0025] Figure 2 An exploded structural diagram of an adjustable vibrating discharge plate provided by this utility model;

[0026] Figure 3 A schematic diagram of the overall structure of an adjustable vibrating discharge plate provided by this utility model. Figure 2 ;

[0027] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle;

[0028] Figure 5 This is a side cross-sectional view of the adjustment device provided by this utility model.

[0029] Explanation of reference numerals in the attached figures:

[0030] 100. Vibrating table; 110. Vibrating component; 111. Vibrating plate; 112. Limiting component; 120. Driving device; 200. Discharge plate; 210. Fixing component; 211. Positioning hole; 212. Fixing groove; 220. Limiting groove; 221. Opening; 300. Adjusting device; 310. Adjusting component; 320. Adjusting rod; 321. Adjusting block; 3211. Second mounting hole; 330. Mounting component; 340. First mounting hole; 350. Positioning component; 351. Shim; 352. Positioning block; 353. Positioning column; 400. Buffer device. Detailed Implementation

[0031] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0032] like Figures 1 to 5 As shown in the figure, the adjustable vibrating discharge plate 200 provided in this utility model embodiment has multiple embodiments.

[0033] In its first embodiment:

[0034] An adjustable vibrating discharge plate 200 generally includes a vibrating table 100 and an adjusting device 300. The discharge plate 200 is arranged on the vibrating table 100. The discharge plate 200 vibrates the material evenly through the vibration process of the vibrating table 100. The adjusting device 300 constrains the position of the vibrating material to prevent the material from accumulating.

[0035] In the embodiments of this application, the materials mentioned above mainly include raw materials such as ceramic dielectric sheets and electrode pastes.

[0036] Based on the above structure, a fixing member 210 is provided on the discharge plate 200. Multiple fixing members 210 are provided on the discharge plate 200. Multiple fixing members 210 surround a limiting groove 220 on one side of the discharge plate 200 relative to the vibrating table 100. An opening 221 is provided at one end of the limiting groove 220. The opening 221 communicates with the limiting groove 220, so that the material in the limiting groove 220 can leave the discharge plate 200 through the opening 221.

[0037] In this embodiment, the discharge plate 200 is made of nickel bronze. Nickel bronze is easy to process, has moderate material hardness, and does not require oxidation or electroplating after processing. At the same time, steel is prone to magnetism, which will attract the nickel electrode of MLCC.

[0038] In the above, in order to facilitate the movement of materials on the discharge plate 200, the depth of the limiting groove 220 is greater than or equal to the height of a single material.

[0039] Furthermore, an adjustment device 300 is provided on the limiting groove 220. The adjustment device 300 constrains the position of the material in the limiting groove 220 to prevent the material from accumulating in the limiting groove 220. The adjustment device 300 is provided with an adjustment component 310, which is located above the discharge plate 200. By adjusting the distance between the adjustment component 310 and the discharge plate 200 through the adjustment device 300, the height of the material in the limiting groove 220 can be adjusted to avoid the problem of uneven discharge caused by excessive material accumulation.

[0040] In this embodiment, the adjusting device 300 further includes an adjusting rod 320, which is mounted on the fixing member 210. An adjusting member 310 is provided on the adjusting rod 320 facing the limiting groove 220. The adjusting member 310 is mounted on the adjusting rod 320 through a mounting member 330, which includes a mounting screw. The adjusting rod 320 and the adjusting member 310 are respectively provided with first mounting holes 340. The mounting screw is threadedly connected to the first mounting hole 340. The height of the adjusting member 310 can be adjusted by rotating the mounting screw.

[0041] Preferably, in this embodiment of the application, a fixing groove 212 is provided on the fixing member 210 at a position relative to the adjusting rod 320, and the adjusting rod 320 is located in the fixing groove 212, so that the fixing member 210 can limit the adjusting rod 320.

[0042] In the above-mentioned embodiment, in order to facilitate effective adjustment of the material, the distance between the adjusting member 310 and the bottom of the limiting groove 220 is equal to 1.5 times the height of a single piece of material, so as to avoid the two pieces of material overlapping and being discharged, and to facilitate effective limiting of the material.

[0043] This application also provides a second embodiment:

[0044] The second embodiment is an improvement on the structure of the first embodiment, and its specific structure includes:

[0045] The adjusting device 300 also includes a positioning element 350, which is mounted on the fixing element 210. The adjusting rod 320 is supported on the limiting groove 220 via the positioning element 350. The positioning element 350 includes a gasket 351 and a positioning post 353. A positioning block 352 is provided on the side of the gasket 351 facing the fixing element 210. The fixing element 210 is provided with a positioning hole 211, and the positioning block 352 is located in the positioning hole 211, so that the gasket 351 is mounted on the fixing element 210, and the positioning post 353 is provided on the gasket 351. The positioning post 353 is vertically positioned relative to one side of the positioning block 352. An adjusting block 321 is provided on the adjusting rod 320 at the position corresponding to the positioning post 353. The adjusting rod 320 is mounted on the limiting groove 220 through the connection between the adjusting block 321 and the positioning post 353. A second mounting hole 3211 is provided on the adjusting block 321. The radius of the second mounting hole 3211 is greater than or equal to the radius of the positioning post 353. The positioning post 353 is located in the second mounting hole 3211. The positioning member 350 provides stable support for the adjusting rod 320.

[0046] Based on the first and second embodiments, this application further includes:

[0047] A vibrating element 110 is provided on the vibrating table 100 on one side facing the discharge plate 200. The vibrating element 110 vibrates through the driving device 120. The discharge plate 200 is mounted on the vibrating element 110. The vibrating element 110 includes a vibrating plate 111 and a limiting element 112. The vibrating plate 111 is mounted on the output end of the driving device 120. There are two limiting elements 112, which are respectively located on both sides of the vibrating element 110. The distance between the two limiting elements 112 is equal to the width of the discharge plate 200. The discharge plate 200 is clamped by the two limiting elements 112 to achieve stable support for the discharge plate 200.

[0048] A buffer device 400 is provided at the bottom of the drive device 120. The buffer device 400 includes a buffer spring and a buffer seat. One end of the buffer spring is connected to the bottom of the drive device 120, and the other end of the buffer spring is connected to the buffer seat. The buffer device 400 is used to buffer and reduce the vibration of the drive device 120, so as to avoid excessive vibration of the drive device 120 during vibration and affect the stability of the equipment.

[0049] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. An adjustable vibrating discharge plate, characterized in that, include: A vibrating table, wherein a discharge plate is provided on the vibrating table, and the vibrating table vibrates the discharge plate; An adjustment device is provided on the discharge plate, and an adjustment component is provided on the adjustment device. The adjustment component is located above the discharge plate, and the adjustment device adjusts the distance between the adjustment component and the discharge plate.

2. An adjustable vibrating discharge plate as described in claim 1, characterized in that, The discharge plate is provided with a fixing member, and there are multiple fixing members. The multiple fixing members surround a limiting groove on one side relative to the vibrating table, and an opening is provided at one end of the limiting groove.

3. An adjustable vibrating discharge plate as described in claim 2, characterized in that, The adjusting device includes an adjusting rod, which is mounted on the fixing member. An adjusting element is provided on the adjusting rod facing the limiting groove, and the adjusting element is mounted on the adjusting rod by a mounting member.

4. An adjustable vibrating discharge plate as described in claim 3, characterized in that, The mounting component includes mounting screws, and the adjusting rod and the adjusting component are respectively provided with first mounting holes, and the mounting screws are threadedly connected to the first mounting holes.

5. An adjustable vibrating discharge plate as described in claim 3, characterized in that, The adjusting device also includes a positioning element, which is installed on the fixing element, and the adjusting rod is mounted on the limiting groove through the positioning element.

6. An adjustable vibrating discharge plate as described in claim 5, characterized in that, The positioning element includes: A gasket, wherein a positioning block is provided on the side of the gasket facing the fixing member, and the fixing member is provided with a positioning hole, and the positioning block is located in the positioning hole, so that the gasket is installed on the fixing member; A positioning post is set on the pad at a position relative to the positioning block. The positioning post is set vertically. An adjusting block is set on the adjusting rod at the position corresponding to the positioning post. The adjusting rod is mounted on the limiting groove through the connection between the adjusting block and the positioning post.

7. An adjustable vibrating discharge plate as described in claim 6, characterized in that, The adjusting block has a second mounting hole, the radius of which is greater than or equal to the radius of the positioning post, and the positioning post is located inside the second mounting hole.

8. An adjustable vibrating discharge plate as described in claim 1, characterized in that, A vibrating element is provided on the vibrating table on the side facing the discharge plate. The vibrating element is vibrated by a driving device, and the discharge plate is mounted on the vibrating element.

9. An adjustable vibrating discharge plate as described in claim 8, characterized in that, The vibrating component includes a vibrating plate and a limiting component. The vibrating plate is installed on the output end of the driving device. There are two limiting components, which are respectively located on both sides of the vibrating component. The distance between the two limiting components is equal to the width of the discharge plate. The discharge plate is clamped by the two limiting components.

10. An adjustable vibrating discharge plate as described in claim 8, characterized in that, A buffer device is provided at the bottom of the drive unit.

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