Stranding and rope forming mechanism for preparing stainless steel wire rope

Abstract

The utility model discloses a stranding and rope-forming mechanism for stainless steel wire rope preparation, and particularly relates to the technical field of stranding and rope-forming mechanisms, the stranding and rope-forming mechanism comprises a base, a rope-forming assembly is arranged on the base, the rope-forming assembly comprises a center cylinder arranged at the top of the base, one end of the center cylinder is rotatably connected with a first gear, and the other end of the center cylinder is rotatably connected with a second gear. And a plurality of lifting cylinders are distributed on the outer side of the central cylinder. The steel wire ropes are carded through the carding rods and then penetrate through the two traction wheels, the traction wheels carry out traction conveying on the steel wire ropes wound together, poor forming quality caused by staggering is avoided in a carding mode, the steel wire ropes on the material frames are easily sent out through rotation of the bracket, and the production efficiency is improved. And the convenience and the stability when the steel wire ropes are stranded into the rope are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of twisting rope-forming mechanisms, and more specifically, to a twisting rope-forming mechanism for preparing stainless steel wire rope. Background Technology

[0002] Stainless steel wire rope refers to a structure made of at least two layers of steel wire or multiple strands spirally twisted around a center or a rope core. Stainless steel wire rope is generally made of stainless steel material and is widely used in daily production and life. In the process of twisting strands into rope, a twisting machine is needed to combine single strands into strands, such as steel wire rope and steel cord.

[0003] Among them, patent CN221192738U discloses a twisting rope mechanism, including a support frame, a fixed plate fixedly installed on the surface of the support frame, a motor fixedly installed on the surface of the fixed plate, the output shaft of the motor fixedly connected to the surface of a turntable, a fixed ring fixedly installed on the surface of the turntable, a guide plate fixedly installed on the surface of the support frame, a sliding connection between the surface of the support frame and a movable plate, a fixed block fixedly installed on the surface of the movable plate, a handle fixedly installed on the surface of the fixed block, and a control group provided inside the fixed block;

[0004] In use, the steel wire rope is pulled out from the through hole in the guide plate and wound around the surface of the fixed ring. After winding, the motor is started, and the output shaft of the motor can drive the turntable to rotate. The fixed ring can rotate synchronously to twist the two sets of steel wire ropes into ropes. However, the guide plate is fixed and cannot be adjusted according to the twisting of a single steel wire rope, resulting in a large load on the steel wire rope. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a twisting and rope-forming mechanism for the preparation of stainless steel wire rope, which aims to solve the problems mentioned in the background art.

[0006] This utility model provides the following technical solution: a twisting and rope-forming mechanism for stainless steel wire rope, including a base, on which a rope-forming assembly is provided;

[0007] The rope-forming assembly includes a central cylinder disposed on the top of the base, one end of which is rotatably connected to a first gear, and several lifting cylinders distributed on the outer side of the central cylinder, each of which is rotatably connected to a second gear, and one end of each of the multiple second gears is provided with a bracket.

[0008] An extension rod is provided in the middle of the central cylinder. Several combing rods for guiding the wire rope are distributed at one end of the extension rod. A first column is provided on the top side of the base. Two traction wheels are provided on the first column. Each traction wheel has a limit groove on its outer side. Multiple second gears are located outside the first gear. The second gears mesh with the first gear. One end of the extension rod passes through the central cylinder and is fixed on the first gear.

[0009] As can be seen, in the above technical solution, the first gear, the extension rod and the combing rod rotate. When the combing rod rotates, it twists the wire ropes together to form strands. At the same time, when the first gear rotates, it can also mesh with the second gear, which in turn causes the second gear to drive the bracket to rotate. The rotation of the bracket makes it easier to send out the wire ropes on each material rack, improving the convenience and stability of twisting the wire ropes into ropes.

[0010] Optionally, in a possible implementation, a horizontal cylinder is rotatably connected to the side of the first gear away from the central cylinder, and a second column is provided at one end of the horizontal cylinder. The second column is bolted to the base, and a motor is bolted to the second column. The output end of the motor passes through the horizontal cylinder and extends to the first gear. A material rack is provided on each of the multiple brackets, and the material rack is embedded in the bracket and rotatably connected to the bracket.

[0011] As can be seen, in the above technical solution, the wire rope coils are respectively placed in the corresponding material racks, the material racks position the wire rope coils, then one end of the wire rope on each wire rope coil is passed through a combing rod, the combing rod combs the wire rope, and then passes through two traction wheels, the traction wheels pull and transport the wire ropes that are wound together.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] By setting up a rope assembly, compared with the existing technology, the overall design is simple and the structure is reasonable. Through the corresponding cooperation of each structure, one end of the wire rope on each wire rope coil passes through a combing rod, which combs the wire rope. Then, it passes through two traction wheels, which pull and transport the wire ropes that are wound together. The combing method avoids cross-linking and poor forming quality.

[0014] Furthermore, the first gear, extension rod, and combing rod rotate. When the combing rod rotates, it twists the individual wire ropes together to form strands. At the same time, when the first gear rotates, it can also mesh with the second gear, which in turn causes the second gear to drive the bracket to rotate. The rotation of the bracket makes it easier to send out the wire ropes on each material rack, improving the convenience and stability of twisting the individual wire ropes into ropes. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in this disclosure, the accompanying drawings used in some embodiments will be briefly described below. Obviously, the drawings described below are only drawings of some embodiments of this disclosure, and those skilled in the art can obtain other drawings based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams and are not intended to limit the actual size of the product, the actual flow of the method, the actual timing of the signals, etc. involved in the embodiments of this disclosure.

[0016] Figure 1 This is a front view of the overall structure of this utility model.

[0017] Figure 2 This is a side view of the overall structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the rope-forming assembly of this utility model.

[0019] Figure 4 This is a perspective view of the central cylinder, lifting cylinder, second gear, bracket, material rack, extension rod, and combing rod of this utility model.

[0020] The attached diagram is labeled as follows: 1. Base; 2. Central cylinder; 3. First gear; 4. Lifting cylinder; 5. Second gear; 6. Bracket; 7. Extension rod; 8. Combing rod; 9. First column; 10. Traction wheel; 11. Limiting groove; 12. Horizontal cylinder; 13. Motor; 14. Material rack; 15. Second column. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] As attached Figures 1-3 The stainless steel wire rope twisting and rope-forming mechanism shown uses a rope-forming assembly on the base 1. The wire rope is combed by various combing rods 8, and then passed through two traction wheels 10. The traction wheels 10 pull and transport the wire ropes that are wound together. When the first gear 3 rotates, it can also mesh with the second gear 5, which in turn causes the second gear 5 to drive the bracket 6 to rotate. The rotation of the bracket 6 makes it easier to send out the wire ropes on each material rack 14, improving the convenience and stability of twisting the wire ropes into ropes. The specific structural settings of the assembly are as follows.

[0023] The rope-forming assembly includes a central cylinder 2 set on the top of the base 1. One end of the central cylinder 2 is rotatably connected to a first gear 3. Several lifting cylinders 4 are distributed on the outer side of the central cylinder 2, and each lifting cylinder 4 is rotatably connected to a second gear 5. One end of each of the multiple second gears 5 is provided with a bracket 6.

[0024] An extension rod 7 is provided in the middle of the central cylinder 2. Several combing rods 8, which are used to guide the wire rope, are distributed at one end of the extension rod 7. A first column 9 is provided on one side of the top of the base 1. Two traction wheels 10 are provided on the first column 9. Each traction wheel 10 has a limit groove 11 on its outer side. Multiple second gears 5 are located outside the first gear 3. The second gears 5 mesh with the first gear 3. One end of the extension rod 7 passes through the central cylinder 2 and is fixed on the first gear 3.

[0025] The first gear 3 is rotatably connected to the side away from the central cylinder 2 by a horizontal cylinder 12. A second column 15 is provided at one end of the horizontal cylinder 12. The second column 15 is installed on the base 1 by bolts. A motor 13 is installed on the second column 15 by bolts. The output end of the motor 13 passes through the horizontal cylinder 12 and extends to the first gear 3. A material rack 14 is provided on each of the multiple brackets 6. The material rack 14 is embedded in the bracket 6 and rotatably connected to the bracket 6.

[0026] The specific working principle is as follows: when twisting the wire rope into strands, specifically, as... Figure 4 As shown, each wire rope coil is placed in the corresponding material rack 14 and positioned by the material rack 14. Then, one end of the wire rope on each wire rope coil is passed through the combing rod 8, and the combing rod 8 combs the wire rope. Then, it is passed through two traction wheels 10, and the traction wheels 10 pull and transport the wire ropes that are wound together.

[0027] Meanwhile, refer to the appendix Figure 1 , 3 As shown in Figure 4, the first gear 3, extension rod 7 and combing rod 8 are driven to rotate by motor 13. When the combing rod 8 rotates, it twists the wire ropes together to form strands. At the same time, when the first gear 3 rotates, it can also mesh with the second gear 5, which in turn causes the second gear 5 to drive the bracket 6 to rotate. The rotation of the bracket 6 makes it easier to send out the wire ropes on each material rack 14, improving the convenience and stability of twisting the wire ropes into ropes.

[0028] Furthermore, the material rack 14 is embedded in the bracket 6 and can rotate freely, enabling dynamic release of the wire rope coil. One end of each wire rope passes sequentially through the gap between the combing rod 8 at the end of the extension rod 7. The combing rod 8 forms the initial guide path, and the circumferential distribution structure of the rod body calibrates the spatial position of the wire rope, avoiding entanglement interference during initial feeding. When the first gear 3 rotates, the bracket 6 on the lifting cylinder 4 rotates synchronously through the outer meshing second gear 5. The rotational motion of the bracket 6 and the twisting action of the combing rod 8 create a speed match, allowing the wire rope on the material rack to be smoothly released under the combined action of centrifugal force and traction force. This reduces the wire rope stretching deformation problem caused by frictional resistance in traditional fixed feeding modes, ensuring uniform feeding tension.

[0029] Furthermore, the cross-sectional shape of the strand is constrained by the contour of the limiting groove 11, ultimately forming a stainless steel wire rope that meets the specifications. The entire process is coordinated through a mechanical transmission chain, ensuring the stability and consistency of the rope-making process.

[0030] Unlike existing technologies, this application discloses a twisting and rope-forming mechanism for stainless steel wire ropes. The wire ropes are combed by various combing rods 8, and then passed through two traction wheels 10. The traction wheels 10 pull and transport the wire ropes that are wound together. When the first gear 3 rotates, it can also mesh with the second gear 5, which in turn causes the second gear 5 to drive the bracket 6 to rotate. The rotation of the bracket 6 makes it easier to send out the wire ropes on each material rack 14, improving the convenience and stability of twisting the wire ropes into ropes.

[0031] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A twisting and rope-forming mechanism for stainless steel wire rope, comprising a base (1), characterized in that: A rope-forming assembly is provided on the base (1); The rope-forming assembly includes a central cylinder (2) set on the top of the base (1), one end of the central cylinder (2) is rotatably connected to a first gear (3), a plurality of lifting cylinders (4) are distributed on the outer side of the central cylinder (2), and a second gear (5) is rotatably connected to each of the lifting cylinders (4), and a bracket (6) is provided on one end of each of the plurality of second gears (5). An extension rod (7) is provided in the middle of the central cylinder (2), and a number of combing rods (8) are distributed at one end of the extension rod (7), which are used to guide the wire rope.

2. The twisting and rope-forming mechanism for preparing stainless steel wire rope according to claim 1, characterized in that: The base (1) has a first column (9) on one side of its top. The first column (9) has two traction wheels (10), and each traction wheel (10) has a limit groove (11) on its outer side.

3. The twisting and rope-forming mechanism for preparing stainless steel wire rope according to claim 1, characterized in that: The first gear (3) is rotatably connected to a horizontal cylinder (12) on the side away from the central cylinder (2). A second column (15) is provided at one end of the horizontal cylinder (12), and the second column (15) is installed on the base (1) by bolts.

4. The twisting and rope-forming mechanism for preparing stainless steel wire rope according to claim 3, characterized in that: A motor (13) is bolted to the second column (15), and the output end of the motor (13) passes through the cross cylinder (12) and extends to the first gear (3).

5. The twisting and rope-forming mechanism for preparing stainless steel wire rope according to claim 1, characterized in that: Each of the brackets (6) is provided with a material rack (14), which is embedded in the bracket (6) and rotatably connected to the bracket (6).

6. The twisting and rope-forming mechanism for preparing stainless steel wire rope according to claim 1, characterized in that: Multiple second gears (5) are located outside the first gear (3), and the second gears (5) mesh with the first gear (3). One end of the extension rod (7) passes through the central cylinder (2) and is fixed on the first gear (3).

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