Electromechanical pipeline mounting equipment with shock absorption and noise reduction structure

Abstract

The utility model belongs to the field of electromechanical installation, and particularly relates to electromechanical pipeline installation equipment with a shock absorption and noise reduction structure, which comprises a support, a sliding table, a lifting mechanism, a sleeve, a supporting structure, a shock absorption structure and a noise reduction structure. The support is of a cavity structure with an opening in the bottom, the motor drives the lead screw to enable the sliding table to move, the electric push rod is arranged on the sliding table and connected with the lifting rod and the arc-shaped pressing plate, the lifting rod is arranged in the sleeve and connected with the supporting base and the arc-shaped supporting plate, the damping structure is achieved through a damping vibration block, a damping rod and a damping spring, and the noise reduction structure is composed of an arc-shaped noise reduction plate and noise reduction cotton. The shock absorption effect and the noise reduction performance can be remarkably improved, meanwhile, the flexible adjusting capacity is achieved, and the pipeline installation requirements under various complex working conditions are met.

Description

Technical Field

[0001] This utility model relates to the field of medical equipment technology, specifically to an electromechanical pipeline installation device with a shock absorption and noise reduction structure. Background Technology

[0002] In the field of electromechanical installation, the installation and fixation of pipelines is a crucial part of various projects, especially in systems involving fluid or gas transport, where the stability and reliability of pipelines directly affect the operational efficiency and safety of the entire system. However, existing electromechanical pipeline installation equipment still has many shortcomings in practical applications, particularly in vibration reduction and noise reduction. Traditional pipeline installation methods typically rely on rigid supports or simple fixing structures. While these structures can provide some support, they are inadequate in dealing with the vibrations and noise generated during pipeline operation.

[0003] During the operation of electromechanical equipment, the flow of media and pressure changes within pipelines, as well as external environmental disturbances, can all induce vibrations. These vibrations can not only loosen pipeline connections but also cause noise pollution, impacting workplace comfort and safety. Furthermore, prolonged vibration can accelerate fatigue damage to pipelines and connecting components, shortening their service life and increasing maintenance costs. While some vibration damping devices exist in existing technologies, most are structurally complex, inconvenient to install, and have limited damping effects, making them insufficient to meet practical engineering needs.

[0004] Meanwhile, noise is also a pressing technical challenge in current electromechanical pipeline installation. The resonance effect caused by vibration during pipeline operation amplifies noise, especially under high flow velocity or high pressure differential conditions. Although some existing technologies attempt to reduce noise by adding sound insulation materials or optimizing pipeline layout, these methods often only address the symptoms, not the root cause, and cannot fundamentally solve the noise problem caused by vibration sources. Therefore, how to design electromechanical pipeline installation equipment that can effectively reduce vibration and significantly reduce noise has become a crucial technical problem that needs to be solved by those skilled in the art.

[0005] In summary, existing technologies suffer from poor vibration damping, insufficient noise control, and complex structures, which limit the performance improvement and widespread application of electromechanical pipeline installation equipment. Developing an electromechanical pipeline installation device that is simple in structure, easy to install, and possesses efficient vibration damping and noise reduction functions has significant practical implications and broad application prospects. Utility Model Content

[0006] This invention addresses the shortcomings of existing electromechanical pipeline installation equipment in terms of vibration reduction, noise control, and installation flexibility by proposing an electromechanical pipeline installation device with a vibration and noise reduction structure. Through unique mechanical design and the synergistic effect of functional components, the device solves the aforementioned technical problems and significantly improves its performance.

[0007] This utility model provides an electromechanical pipeline installation device with a vibration damping and noise reduction structure. The overall design includes a support, a sliding table and lifting mechanism, a sleeve and support structure, a vibration damping structure, and a noise reduction structure. The support is a hollow structure with an opening at the bottom, used to support the entire device, and a motor is installed at its end. The motor's output end is connected to a lead screw via a coupling, driving the sliding table to move along the lead screw. Further, the sliding table is slidably assembled outside the lead screw and slidably connected to the support. An electric push rod is installed on the sliding table, with a lifting rod fixedly connected to its end. An arc-shaped pressure plate is fixed to the bottom end of the lifting rod to apply pressure to the pipeline to ensure its stability.

[0008] Specifically, the sleeve is fixed to the bottom of the sliding platform, and a notch is provided on one side of the sleeve, with the lifting rod located inside the sleeve. A support base is fixedly connected to the bottom end of the sleeve, and an arc-shaped support plate is fixed on the support base to support the pipe. The arc-shaped support plate has an inner groove whose shape matches the outer diameter of the pipe, thus achieving stable support for the pipe. Further, the vibration damping structure is achieved through support bends on the bracket, which are bolted to the bracket and arranged symmetrically. Damping blocks are fixedly connected to the ends of the support bends, and damping vibration blocks are slidably installed between every two opposing damping blocks. Vibration damping rods are welded between the damping vibration blocks, and vibration damping springs are sleeved on the outside of the vibration damping rods. An integrally formed fixing sleeve is provided in the middle of the vibration damping rod, which is movably sleeved on the outside of the suspension rod, thereby achieving vibration damping through the synergistic action of the damping vibration blocks, vibration damping rods, and vibration damping springs.

[0009] Furthermore, the noise reduction structure is achieved through a horizontal plate welded to one side of the lifting rod. Connecting rods are movably hinged to both ends of the horizontal plate, and a connecting rod is movably hinged to the other end of the connecting rod. A sliding rod and an arc-shaped sound-absorbing plate are fixedly connected to both ends of the connecting rod, respectively. The sliding rod is slidably installed inside the side seat, which is fixedly connected to the support base. Sound-absorbing cotton, made of high-density polyurethane foam with a thickness of 20 to 30 millimeters, is adhered to one side of the arc-shaped sound-absorbing plate using adhesive. This cotton is used to tighten pipe connections and reduce noise caused by vibration or airflow.

[0010] Specifically, the hanger rod is equipped with mounting holes, each 10 mm in diameter. Adjusting the position of the hanger rod allows for installation of pipes at different heights. Furthermore, the design of the sliding table and slide rod enables flexible adjustment of the equipment, accommodating pipes of varying sizes and shapes. Additionally, the inner surfaces of the arc-shaped pressure plate and arc-shaped support plate are provided with anti-slip textures. These textures are 0.5 mm to 1 mm deep, 2 mm to 3 mm wide, and spaced 5 mm to 8 mm apart, thereby enhancing friction with the pipe and improving installation stability.

[0011] The technical solution of this utility model also involves the specific connection methods of each component and their interaction. S1: The motor drives the lead screw to rotate through the coupling, and the rotational motion of the lead screw is converted into the linear motion of the sliding table; S2: The movement of the sliding table drives the sleeve and support seat to move synchronously, thereby adjusting the position of the arc-shaped support plate to match the height of the pipe; S3: The electric push rod pushes the lifting rod to move up and down, and the lifting rod drives the arc-shaped pressure plate to apply pressure to the pipe, which, together with the arc-shaped support plate, achieves the stable fixation of the pipe; S4: The damping vibration block slides between the damping blocks, and the damping rod and the damping spring work together to absorb vibration energy; S5: The horizontal plate drives the arc-shaped sound-absorbing plate to move through the connecting rod and the connecting rod, and the sound-absorbing cotton on the arc-shaped sound-absorbing plate presses the pipe connection to reduce noise transmission.

[0012] The beneficial effects of this invention are reflected in the following aspects: Through the synergistic effect of the shock-absorbing metal rope, shock-absorbing spring, and damping vibration block, the vibration generated during pipeline operation is effectively reduced, improving the stability and service life of the equipment. Furthermore, the combination of the arc-shaped sound-absorbing plate and sound-absorbing cotton significantly reduces noise at pipeline connections, improving the working environment. In particular, the design of the mounting holes, sliding platform, and slide rod on the hanger allows for adjustable height and position of the equipment, enhancing its applicability. In addition, the motor-driven lead screw and sliding platform, in conjunction with the electric push rod, automate the pipeline installation process, improving work efficiency. Finally, the design of the arc-shaped support plate and support base ensures stable pipeline installation, while the overall structure is compact, facilitating transportation and use.

[0013] In summary, this utility model significantly improves the performance of electromechanical pipeline installation equipment through its innovative vibration reduction and noise reduction structure and flexible installation design, making it suitable for pipeline installation needs under various complex working conditions. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a front view of the three-dimensional structure of this utility model;

[0016] Figure 2 This is a partial schematic diagram of the support portion of this utility model;

[0017] Figure 3 This is a schematic diagram from another perspective of the present invention;

[0018] Figure 4 This is an enlarged view of section A of the present invention;

[0019] Figure 5 This is the front view of the present invention.

[0020] Numbering on the map:

[0021] 1. Bracket; 2. Fixing seat; 3. Hanger rod; 31. Mounting hole; 4. Shock-absorbing metal rope; 5. Pipe; 6. Motor; 7. Horizontal plate; 8. Connecting rod; 9. Support seat; 10. Connecting rod; 11. Arc-shaped sound-absorbing plate; 12. Sound-absorbing cotton; 13. Locking plate; 14. Arc-shaped support plate; 15. Side seat; 16. Slide rod; 17. Support bend; 18. Damping block; 19. Damping vibration block; 20. Shock-absorbing spring; 21. Inner groove; 22. Sliding table; 23. Sleeve. Detailed Implementation

[0022] This utility model provides an electromechanical pipeline installation device with a vibration damping and noise reduction structure, the specific implementation of which is as follows. Please refer to... Figures 1 to 5 The equipment includes a support frame 1, a sliding table 22 and a lifting mechanism, a sleeve 23 and a support structure, a shock absorption structure, and a noise reduction structure. The support frame 1 is a hollow structure with an opening at the bottom, used to support the entire equipment, and a motor 6 is installed at its end. The output end of the motor 6 is connected to a lead screw via a coupling, and the sliding table 22 is slidably mounted on the outside of the lead screw, slidably connected to the support frame 1. An electric push rod is installed on the sliding table 22, with a lifting rod fixedly connected to its end, and an arc-shaped pressure plate fixedly connected to the bottom end of the lifting rod. A sleeve 23 is fixedly fixed to the bottom of the sliding table 22, with a notch on one side, and the lifting rod is located inside the sleeve 23. A support base 9 is fixedly connected to the bottom end of the sleeve 23, and an arc-shaped support plate 14 is fixedly fixed to the support base 9 to support the pipe 5. The arc-shaped support plate 14 has an inner groove 21, the shape of which matches the outer diameter of the pipe 5, thereby achieving stable support for the pipe 5.

[0023] Symmetrically arranged support bends 17 are bolted to the bracket 1. Damping blocks 18 are fixedly connected to the ends of the support bends 17, and damping vibration blocks 19 are slidably installed between every two opposing damping blocks 18. Shock-absorbing rods are welded between the damping vibration blocks 19, and shock-absorbing springs 20 are sleeved on the outside of the shock-absorbing rods. An integrally formed fixing sleeve is located in the middle of the shock-absorbing rod, and the fixing sleeve is movably sleeved on the outside of the hanger rod 3. The hanger rod 3 has mounting holes 31 with a diameter of 10 mm. By adjusting the position of the hanger rod 3, it can adapt to pipe installation requirements at different heights. Furthermore, the design of the sliding table 22 and the sliding rod 16 allows the equipment to be flexibly adjustable, adapting to pipe installation scenarios of different sizes and shapes.

[0024] A horizontal plate 7 is welded to one side of the lifting rod. Connecting rods 8 are movably hinged to both ends of the horizontal plate 7, and a connecting rod 10 is movably hinged to the other end of the connecting rod 8. A sliding rod 16 and an arc-shaped sound-absorbing plate 11 are fixedly connected to both ends of the connecting rod 10, respectively. The sliding rod 16 is slidably installed inside the side seat 15, which is fixedly connected to the support seat 9. Sound-absorbing cotton 12 is glued to one side of the arc-shaped sound-absorbing plate 11 using adhesive. The sound-absorbing cotton 12 is made of high-density polyurethane foam with a thickness of 20 mm to 30 mm, used to press the pipe 5 connection to reduce noise caused by vibration or airflow. The inner surfaces of the arc-shaped pressure plate and the arc-shaped support plate 14 are provided with anti-slip textures. The depth of the anti-slip textures is 0.5 mm to 1 mm, the width is 2 mm to 3 mm, and the spacing is 5 mm to 8 mm, thereby enhancing the friction with the pipe 5 and improving installation stability.

[0025] The specific operating principle and process of the equipment are as follows: S1: Start motor 6. Motor 6 drives the lead screw to rotate through the coupling. The rotational motion of the lead screw is converted into the linear motion of the sliding table 22, which slides along the support 1. S2: The movement of the sliding table 22 drives the sleeve 23 and the support seat 9 to move synchronously, thereby adjusting the position of the arc-shaped support plate 14 to match the height of the pipe 5. S3: The electric push rod pushes the lifting rod to move up and down. The lifting rod drives the arc-shaped pressure plate to apply pressure to the pipe 5, which, together with the arc-shaped support plate 14, achieves the stable fixation of the pipe 5. S4: When the pipe 5 is subjected to external vibration, the damping vibration block 19 slides between the damping blocks 18. The shock absorber rod and the shock absorber spring 20 work together to absorb the vibration energy and achieve the shock absorption effect. S5: The horizontal plate 7 drives the arc-shaped sound-absorbing plate 11 to move through the connecting rod 8 and the connecting rod 10. The sound-absorbing cotton 12 on the arc-shaped sound-absorbing plate 11 presses against the connection of the pipe 5 to reduce noise transmission.

[0026] In practical applications, this equipment can be widely used in industrial plants, construction sites, and other locations requiring electromechanical pipeline installation. For example, during the installation of an air conditioning system in a large factory, traditional installation equipment struggles to effectively control vibration and noise due to the length of the pipeline 5 and its need to withstand significant airflow impact. Using this invention, the equipment is first fixed at an appropriate height by adjusting the position of the mounting holes 31 on the hanger 3. Then, the motor 6 is started, causing the sliding table 22 to move along the lead screw, adjusting the position of the arc-shaped support plate 14 to support the pipeline 5. The electric push rod pushes the lifting rod, applying appropriate pressure to the arc-shaped pressure plate on the pipeline 5 to ensure its stability. During this process, the shock-absorbing metal rope 4 and the shock-absorbing spring 20 work together to significantly reduce the vibration generated during pipeline 5 operation. Simultaneously, the sound-absorbing cotton 12 on the arc-shaped sound-absorbing plate 11 tightly adheres to the connection points of the pipeline 5, reducing noise caused by airflow. Ultimately, efficient and stable pipeline installation is achieved, improving the working environment.

[0027] Furthermore, the equipment's flexibility is reflected in its height and position adjustable design. The mounting holes 31 on the hanger 3 allow operators to quickly adjust the equipment's height according to actual site conditions. The sliding design of the sliding table 22 and the sliding rod 16 ensures that the equipment can adapt to the installation needs of pipes of different sizes and shapes. During the installation of a water supply and drainage system in a high-rise building, due to significant differences in floor height, traditional equipment struggled to meet the installation requirements of multi-story pipes. This invention successfully solved this problem by adjusting the position of the hanger 3 and the movement range of the sliding table 22. In addition, the design of the arc-shaped support plate 14 and the support base 9 not only ensures the stable installation of the pipe 5 but also improves the overall compactness and portability of the equipment, facilitating transportation and use.

[0028] In summary, this utility model significantly improves the performance of electromechanical pipeline installation equipment through its innovative shock-absorbing and noise-reducing structure and flexible installation design. The synergistic effect of the shock-absorbing metal rope 4, shock-absorbing spring 20, and damping vibration block 19 effectively reduces the vibration generated during pipeline 5 operation, improving the stability and service life of the equipment. The combination of the arc-shaped sound-absorbing plate 11 and the sound-absorbing cotton 12 significantly reduces noise at the pipeline 5 connection points, improving the working environment. The design of the mounting hole 31, sliding table 22, and slide rod 16 on the hanger 3 allows for adjustable height and position of the equipment, enhancing its applicability. The motor 6 drives the lead screw and sliding table 22, in conjunction with the electric push rod, automating the pipeline 5 installation process and improving work efficiency. The design of the arc-shaped support plate 14 and support base 9 ensures stable installation of the pipeline 5, while the overall structure is compact, facilitating transportation and use. This utility model is suitable for pipeline installation needs under various complex working conditions, possessing high practical value and promising prospects for promotion.

[0029] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An electromechanical pipeline installation device with a vibration damping and noise reduction structure, characterized in that, The structure includes a bracket (1), a sliding table (22), a lifting mechanism, a sleeve (23), a support structure, a shock-absorbing structure, and a noise reduction structure. The bracket (1) is a cavity structure with an opening at the bottom. A motor (6) is installed at the end of the bracket (1). The output end of the motor (6) is connected to a lead screw through a coupling. The sliding table (22) is slidably assembled outside the lead screw and slidably connected to the bracket (1). An electric push rod is installed on the sliding table (22). A lifting rod is fixedly connected to the end of the electric push rod. An arc-shaped pressure plate is fixed at the bottom of the lifting rod. The sleeve (23) is fixed to the bottom of the sliding table (22) and has a notch on one side. The lifting rod is located inside the sleeve (23). A support seat (9) is fixedly connected to the bottom of the sleeve (23). An arc-shaped support plate (14) is fixed on the support seat (9). An inner groove (21) is provided inside the arc-shaped support plate (14). The shape of the inner groove (21) matches the outer diameter of the pipe (5). The shock-absorbing structure includes symmetrically arranged... The support bend (17) is fixed to the bracket (1) by bolts. The end of the support bend (17) is fixedly connected to the damping block (18). A damping vibration block (19) is slidably installed between each pair of opposite damping blocks (18). A damping rod is welded between the damping vibration blocks (19). A damping spring (20) is sleeved on the outside of the damping rod. An integrally formed fixed sleeve is provided in the middle of the damping rod. The fixed sleeve is movably sleeved on the outside of the hanging rod (3). The noise reduction structure includes a horizontal plate (7). The two ends of the horizontal plate (7) are movably hinged to the connecting rod (8). The other end of the connecting rod (8) is movably hinged to the connecting rod (10). The two ends of the connecting rod (10) are respectively fixedly connected to the sliding rod (16) and the arc-shaped sound-absorbing plate (11). The sliding rod (16) is slidably installed inside the side seat (15). The side seat (15) is fixedly connected to the support seat (9). A sound-absorbing cotton (12) is glued to one side of the arc-shaped sound-absorbing plate (11).

2. The electromechanical pipeline installation equipment with vibration damping and noise reduction structure according to claim 1, characterized in that: The rod (3) is provided with a mounting hole (31) with a diameter of 10 mm.

3. The electromechanical pipeline installation equipment with vibration damping and noise reduction structure according to claim 2, characterized in that: The inner surfaces of the arc-shaped pressure plate and the arc-shaped support plate (14) are provided with anti-slip textures, the depth of which is 0.5 mm to 1 mm, the width of which is 2 mm to 3 mm, and the spacing of which is 5 mm to 8 mm.

4. The electromechanical pipeline installation equipment with vibration damping and noise reduction structure according to claim 1, characterized in that: The sound-absorbing cotton (12) is made of high-density polyurethane foam with a thickness of 20 mm to 30 mm.

5. The electromechanical pipeline installation equipment with vibration damping and noise reduction structure according to claim 4, characterized in that: The horizontal plate (7) drives the arc-shaped sound-absorbing plate (11) to move through the connecting rod (8) and the connecting rod (10). The sound-absorbing cotton (12) on the arc-shaped sound-absorbing plate (11) is used to press the connection of the pipe (5).

6. The electromechanical pipeline installation equipment with vibration damping and noise reduction structure according to claim 1, characterized in that: The sliding table (22) moves along the screw to adjust the position of the arc-shaped support plate (14), and the electric push rod pushes the lifting rod up and down to drive the arc-shaped pressure plate to apply pressure to the pipe (5).

7. The electromechanical pipeline installation equipment with vibration damping and noise reduction structure according to claim 1, characterized in that: The damping rod and damping spring (20) work together to absorb vibration energy, and the damping vibration block (19) slides between the damping blocks (18).

8. The electromechanical pipeline installation equipment with vibration damping and noise reduction structure according to claim 1, characterized in that: The supporting bend (17) is fixed to the bracket (1) by bolts and arranged symmetrically. The integrally formed fixed sleeve in the middle of the shock absorber rod is movably sleeved on the outside of the hanger (3).

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