Building tower crane steel wire rope flaw detection device

Abstract

The utility model discloses a building tower crane steel wire rope flaw detection device which comprises a lower main body, the outer surface of the lower main body is fixedly connected with a fixed seat, the inner surface of the fixed seat is fixedly connected with a fixed column, the outer surface of the fixed column is rotatably connected with a turnover seat, the outer surface of the turnover seat is fixedly connected with an upper main body, and the upper main body is fixedly connected with a steel wire rope. A sub-magnet plate is arranged on the lower surface of the upper main body, a mother magnet plate is arranged on the upper surface of the lower main body, and handles are fixedly connected to the outer surfaces of the lower main body and the upper main body. By arranging a handle, a threaded rod, a hexagonal rotating block, a limiting block, a connecting frame and other structures, the distance between two corresponding wheel rollers can be adjusted, so that the device can be suitable for various steel wire ropes with different thicknesses, and by arranging a forward and reverse motor, a transmission shaft, a small gear, a cavity cylinder, a half gear, a semi-annular brush plate and other structures, the steel wire ropes can be brushed more conveniently. The surface of the steel wire can be cleaned before flaw detection, so that the flaw detection accuracy is improved.

Description

Technical Field

[0001] This utility model relates to the field of flaw detection device technology, and in particular to a flaw detection device for steel wire rope of building tower crane. Background Technology

[0002] Tower cranes are indispensable lifting equipment in modern construction, especially in large-scale projects such as high-rise buildings, bridges, and ports, where they undertake critical tasks such as lifting building materials and installing components. Their efficient and safe operation directly affects the project's progress and quality. However, during long-term use, due to frequent lifting of heavy objects and complex operating conditions, key components of tower cranes, such as wire ropes, are prone to wear, fatigue, and wire breakage, posing significant safety hazards. Therefore, it is necessary to use flaw detection devices to inspect the wire ropes.

[0003] However, existing flaw detection devices for steel wire ropes of tower cranes still have certain defects. For example, the position of the rollers used to move the flaw detection equipment cannot be adjusted, which means that the device can usually only detect flaws in steel wire ropes of a specific size, making it impractical. Secondly, the flaw detection is usually performed directly on the steel wire rope, but the steel wire rope is usually outdoors, so there will be a lot of impurities on the surface, and the adhesion of impurities will affect the accuracy of the flaw detection equipment. Utility Model Content

[0004] The purpose of this invention is to provide a flaw detection device for steel wire ropes of building tower cranes. The distance between two corresponding rollers can be adjusted, so that the device can be used for steel wire ropes of various thicknesses. The surface of the steel wire can be cleaned before flaw detection, thereby improving the accuracy of flaw detection.

[0005] To achieve the above objectives, a flaw detection device for steel wire ropes of building tower cranes is provided, comprising:

[0006] The lower body has a fixed base fixedly connected to its outer surface, a fixed column fixedly connected to its inner surface, a flip seat rotatably connected to its outer surface, and an upper body fixedly connected to its outer surface. A sub-magnetic plate is provided on the lower surface of the upper body, and a female magnet plate is provided on the upper surface of the lower body. Handles are fixedly connected to the outer surfaces of both the lower and upper bodies. A silicone pad is provided on the outer surface of each handle. A threaded rod is rotatably connected to the inner surface of each handle. A hexagonal rotating block is fixedly connected to the upper end of the threaded rod, and a limit block is fixedly connected to the lower end of the threaded rod. A connecting frame is threadedly connected to the outer surface of the threaded rod. A rotating shaft is fixedly connected to the inner surface of the connecting frame, and a roller is rotatably connected to the outer surface of the rotating shaft.

[0007] A fixing frame is fixedly connected to the right surface of the upper body, a forward and reverse motor is fixedly connected to the right surface of the fixing frame, a drive shaft is fixedly connected to the output end of the forward and reverse motor, a small gear is fixedly connected to the outer surface of the drive shaft, a cavity cylinder is fixedly connected to the end of the fixing frame away from the upper body, a limit rod is fixedly connected to the inner surface of the cavity cylinder, a half gear is slidably connected to the outer surface of the limit rod, and a semi-annular brush plate is fixedly connected to the inner surface of the half gear.

[0008] According to the aforementioned flaw detection device for steel wire ropes of building tower cranes, the outer surface of the hollow cylinder is provided with an opening.

[0009] According to the aforementioned flaw detection device for steel wire rope of building tower crane, the outer surface of the connecting frame is provided with an adapter groove, and the inner surface of the adapter groove is slidably connected to the fixed frame.

[0010] According to the aforementioned flaw detection device for steel wire rope of building tower crane, the outer surface of the handle is provided with a limiting groove, and the inner surface of the limiting groove is adapted to the connecting frame.

[0011] According to the aforementioned flaw detection device for steel wire rope of building tower crane, the limiting block is rotatably connected to the handle, and the number of rollers is four.

[0012] According to the aforementioned flaw detection device for steel wire rope of building tower crane, the outer surface of the drive shaft is rotatably connected to the fixed frame, and the pinion meshes with the half gear.

[0013] According to the aforementioned flaw detection device for steel wire rope of building tower crane, the outer surface of the half gear is provided with an arc-shaped groove, and the inner surface of the arc-shaped groove is adapted to the limiting rod.

[0014] According to the aforementioned flaw detection device for steel wire ropes of building tower cranes, the forward and reverse motors are electrically connected to the built-in battery.

[0015] The above-mentioned solution has the following beneficial effects:

[0016] 1. By setting up a handle, threaded rod, hexagonal rotating block, limit block and connecting frame and other structures, the distance between the corresponding two rollers can be adjusted, so that this device can be used for steel wire ropes of various thicknesses;

[0017] 2. By setting up structures such as forward and reverse motors, drive shafts, pinions, hollow cylinders, half gears, and semi-annular brush plates, the surface of the steel wire can be cleaned before flaw detection, thereby improving the accuracy of flaw detection.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0020] Figure 1 This is a schematic diagram of the overall structure of a flaw detection device for steel wire ropes of building tower cranes according to this utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of the flaw detection device for steel wire rope of a building tower crane in the open state according to this utility model;

[0022] Figure 3 This is a partial structural cross-sectional view of a flaw detection device for steel wire ropes of building tower cranes according to this utility model;

[0023] Figure 4 This is a cross-sectional view of the internal structure of a flaw detection device for steel wire ropes of a building tower crane according to this utility model.

[0024] Legend:

[0025] 1. Lower main body; 2. Fixed base; 3. Fixed column; 4. Flip base; 5. Upper main body; 6. Sub-magnet plate; 7. Female magnet plate; 8. Handle; 9. Silicone pad; 10. Threaded rod; 11. Hexagonal rotating block; 12. Limiting block; 13. Connecting frame; 14. Rotating shaft; 15. Roller; 16. Fixed frame; 17. Forward and reverse motor; 18. Drive shaft; 19. Pinion; 20. Hollow cylinder; 21. Half gear; 22. Semi-annular brush plate; 23. Opening; 24. Adaptor groove; 25. Limiting groove; 26. Limiting rod; 27. Arc groove. Detailed Implementation

[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0027] Reference Figure 1-4This utility model discloses a flaw detection device for steel wire ropes of building tower cranes, comprising: a lower body 1, a fixed base 2 fixedly connected to the outer surface of the lower body 1, a fixed column 3 fixedly connected to the inner surface of the fixed base 2, a rotating base 4 rotatably connected to the outer surface of the fixed column 3, an upper body 5 fixedly connected to the outer surface of the rotating base 4, a sub-magnetic plate 6 provided on the lower surface of the upper body 5, a female magnet plate 7 provided on the upper surface of the lower body 1, and handles 8 fixedly connected to the outer surfaces of both the lower body 1 and the upper body 5 to facilitate the movement of the entire device along the steel wire rope. A silicone pad 9 is provided on the outer surface of the handle 8 to improve hand comfort. A threaded rod 10 is rotatably connected to the inner surface of handle 8. A hexagonal rotating block 11 is fixedly connected to the upper end of the threaded rod 10. A limit block 12 is fixedly connected to the lower end of the threaded rod 10. A connecting frame 13 is threadedly connected to the outer surface of the threaded rod 10. A rotating shaft 14 is fixedly connected to the inner surface of the connecting frame 13. A roller 15 is rotatably connected to the outer surface of the rotating shaft 14. An adapter groove 24 is provided on the outer surface of the connecting frame 13. A limit groove 25 is provided on the outer surface of the handle 8. The inner surface of the limit groove 25 is adapted to the connecting frame 13 and is used to limit the movement of the connecting frame 13. The limit block 12 is rotatably connected to the handle 8. There are four rollers 15.

[0028] A fixing frame 16 is fixedly connected to the right surface of the upper body 5. A forward and reverse motor 17 is fixedly connected to the right surface of the fixing frame 16. A drive shaft 18 is fixedly connected to the output end of the forward and reverse motor 17. A small gear 19 is fixedly connected to the outer surface of the drive shaft 18. A cavity cylinder 20 is fixedly connected to the end of the fixing frame 16 away from the upper body 5. A limit rod 26 is fixedly connected to the inner surface of the cavity cylinder 20. A half gear 21 is slidably connected to the outer surface of the limit rod 26. A semi-annular brush plate 22 is fixedly connected to the inner surface of the half gear 21. The outer surface of the cylinder 20 is provided with an opening 23 to facilitate the meshing and transmission of the pinion 19 and the half gear 21. The inner surface of the adapter groove 24 is slidably connected to the fixed frame 16 to avoid affecting the movement of the fixed frame 16. The outer surface of the transmission shaft 18 is rotatably connected to the fixed frame 16. The pinion 19 meshes with the half gear 21. The outer surface of the half gear 21 is provided with an arc-shaped groove 27. The inner surface of the arc-shaped groove 27 is adapted to the limiting rod 26 to limit the rotation of the half gear 21. The forward and reverse motor 17 is electrically connected to the built-in battery.

[0029] Working principle: During operation, with the cooperation of the fixed seat 2 and the flipping seat 4, the upper body 5 is flipped around the fixed column 3 as the axis. Then, the wire rope to be inspected is placed into the opening inside the lower body 1. The upper body 5 is then flipped again, and the sub-magnet plate 6 and the female magnet plate 7 are brought into contact to close the lower body 1 and the upper body 5. Then, depending on the thickness of the wire rope, the hexagonal rotating block 11 is rotated, which drives the threaded rod 10 to drive the two corresponding rollers 15 to move closer to each other through the connecting frame 13, thereby contacting the wire rope. Then, while moving, the handle 8 on this device is pulled to... This device allows for smooth movement along the wire rope, enabling flaw detection. The position adjustment of the roller 15 allows the device to be used with wire ropes of various thicknesses. During the movement of the device, the forward and reverse motors 17 are simultaneously activated, driving the drive shaft 18 to rotate the pinion 19 back and forth. In turn, the meshing action of the drive shaft 18 and the half-gear 21 drives the semi-annular brush plate 22 to rotate back and forth under the limiting action of the limiting rod 26, thereby cleaning the surface of the wire rope and improving the accuracy of the flaw detection results.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A flaw detection device for steel wire ropes of construction tower cranes, comprising: The lower body (1) has a fixed base (2) fixedly connected to its outer surface, a fixed column (3) fixedly connected to the inner surface of the fixed base (2), a rotating base (4) rotatably connected to the outer surface of the fixed column (3), an upper body (5) fixedly connected to the outer surface of the rotating base (4), a sub-magnetic plate (6) provided on the lower surface of the upper body (5), and a female magnet plate (7) provided on the upper surface of the lower body (1). The lower body (1) and the upper body (5) are characterized by having their outer surfaces fixedly connected... A handle (8) is attached, and a silicone pad (9) is provided on the outer surface of the handle (8). A threaded rod (10) is rotatably connected to the inner surface of the handle (8). A hexagonal rotating block (11) is fixedly connected to the upper end of the threaded rod (10). A limit block (12) is fixedly connected to the lower end of the threaded rod (10). A connecting frame (13) is threadedly connected to the outer surface of the threaded rod (10). A rotating shaft (14) is fixedly connected to the inner surface of the connecting frame (13). A roller (15) is rotatably connected to the outer surface of the rotating shaft (14). A fixing frame (16) is fixedly connected to the right surface of the upper body (5). A forward and reverse motor (17) is fixedly connected to the right surface of the fixing frame (16). A transmission shaft (18) is fixedly connected to the output end of the forward and reverse motor (17). A small gear (19) is fixedly connected to the outer surface of the transmission shaft (18). A cavity cylinder (20) is fixedly connected to the end of the fixing frame (16) away from the upper body (5). A limit rod (26) is fixedly connected to the inner surface of the cavity cylinder (20). A half gear (21) is slidably connected to the outer surface of the limit rod (26). A semi-annular brush plate (22) is fixedly connected to the inner surface of the half gear (21).

2. The flaw detection device for steel wire rope of building tower crane according to claim 1, characterized in that, The outer surface of the cavity tube (20) is provided with an opening (23).

3. The flaw detection device for steel wire rope of building tower crane according to claim 1, characterized in that, The outer surface of the connecting frame (13) is provided with an adapter groove (24), and the inner surface of the adapter groove (24) is slidably connected to the fixing frame (16).

4. The flaw detection device for steel wire rope of building tower crane according to claim 1, characterized in that, The outer surface of the handle (8) is provided with a limiting groove (25), and the inner surface of the limiting groove (25) is adapted to the connecting frame (13).

5. The flaw detection device for steel wire rope of building tower crane according to claim 1, characterized in that, The limiting block (12) is rotatably connected to the handle (8), and the number of rollers (15) is four.

6. The flaw detection device for steel wire rope of building tower crane according to claim 1, characterized in that, The outer surface of the drive shaft (18) is rotatably connected to the fixed frame (16), and the pinion (19) meshes with the half gear (21).

7. The flaw detection device for steel wire rope of building tower crane according to claim 1, characterized in that, The outer surface of the half gear (21) is provided with an arc groove (27), and the inner surface of the arc groove (27) is adapted to the limiting rod (26).

8. The flaw detection device for steel wire rope of building tower crane according to claim 1, characterized in that, The forward and reverse motor (17) is electrically connected to the built-in battery.

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