Large-size battery structure convenient to assemble and disassemble

By improving the fixture structure and insulation design, the problem of inconvenient assembly and disassembly of large-size batteries has been solved, enabling convenient fixing and insulation protection of batteries, and improving assembly and testing efficiency.

CN224232817UActive Publication Date: 2026-05-12SHENZHEN NOTE LITHIUM ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN NOTE LITHIUM ENERGY TECHNOLOGY CO LTD
Filing Date
2025-05-22
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing large-size batteries present inconveniences during assembly and disassembly, especially due to the inconvenience of the clamping structure in fixing and disassembling them, and the potential safety hazard of battery short circuits.

Method used

The fixture structure, which includes a connecting plate, a first clamping plate, a second clamping plate, a knob, a screw, a limiting groove, and a slot, combined with an insulating cover and an insulating pad, enables convenient clamping and fixing of the battery, and maintains a consistent clamping angle through gear meshing.

Benefits of technology

It improves battery assembly and testing efficiency, enhances insulation performance, prevents battery short circuits, protects batteries from wear, and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224232817U_ABST
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Abstract

The utility model discloses a large-size battery structure convenient to assemble and disassemble. The large-size battery structure convenient to assemble and disassemble comprises a battery body and a clamp, the clamp comprises a connecting plate, a first clamping plate and a second clamping plate are rotationally installed on the connecting plate, limiting grooves are formed in the sides, close to each other, of the first clamping plate and the second clamping plate, a screw rod is rotationally installed on the second clamping plate, a rotary knob is installed on the screw rod, a clamping groove is formed in the first clamping plate, and the screw rod is embedded into the clamping groove. According to the large-size battery structure convenient to assemble and disassemble, provided by the utility model, the clamp comprising the connecting plate, the first clamping plate, the second clamping plate, the knob, the screw rod, the limiting groove and the clamping groove is arranged, so that the battery body can be conveniently clamped and fixed, and the assembling and testing efficiency of the battery can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of battery technology, and in particular to a large-size battery structure that is easy to assemble and disassemble. Background Technology

[0002] Traditional button cells offer high efficiency as a primary screening tool for materials, but their simplified structure leads to performance deviations that require rigorous calibration. While micro-pouch cells are closer to practical applications, they are costly to develop and require large quantities of materials, especially new and expensive ones. The complex manufacturing and packaging processes of pouch cells may introduce additional variables during the development phase, affecting the reproducibility of results. Furthermore, pouch cells are prone to expansion or leakage during testing, particularly when testing high-energy-density materials, posing safety hazards.

[0003] Large-size batteries have a capacity between traditional button cells and micro-pouch cells, and their manufacturing process is much more convenient than that of pouch cells. However, when assembling large-size batteries, clamps are needed to apply a certain pre-tightening force to both ends of the electrodes, and the existing clamp structures are not convenient for assembling and disassembling the batteries.

[0004] Therefore, it is necessary to provide a large-size battery structure that is easy to assemble and disassemble to solve the above-mentioned technical problems. Utility Model Content

[0005] In view of the above situation and to overcome the defects of the prior art, this utility model provides a large-size battery structure that is easy to assemble and disassemble and can easily clamp and fix the battery.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A large-size battery structure that is easy to assemble and disassemble includes: a battery body and a clamp; the clamp includes a connecting plate, which has two parts, an upper and a lower one, on which a first clamping plate and a second clamping plate are rotatably mounted. The first clamping plate and the second clamping plate clamp and fix the battery body between them. Limiting grooves are provided on the side of the first clamping plate and the second clamping plate that are close to each other. A screw is rotatably mounted on the second clamping plate, and a knob is threaded on the screw. A slot is provided on the first clamping plate, and the screw is embedded in the slot.

[0008] Preferably, the battery body includes a battery body, a battery top cover, and a battery bottom cover.

[0009] Preferably, an insulating cover is installed on the battery body, the insulating cover including an insulating upper cover and an insulating lower cover.

[0010] Preferably, an insulating layer is coated inside the limiting groove.

[0011] Preferably, an insulating pad is installed inside the limiting groove.

[0012] Preferably, gears are fixedly installed at the ends of the first and second clamping plates that are close to each other, and the two gears mesh.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] (1) By setting a clamp including a connecting plate, a first clamping plate, a second clamping plate, a knob, a screw, a limiting groove and a slot, this utility model can conveniently clamp and fix the battery body, which can effectively improve the assembly and testing efficiency of the battery.

[0015] (2) By setting an insulating layer in the limiting groove, this utility model can improve the insulation performance of the first card plate and the second card plate;

[0016] (3) This utility model improves the insulation performance of the first card plate and the second card plate by installing an insulating pad in the card slot, and can also play a certain protective role for the battery body.

[0017] (4) By installing gears at the ends of the first and second plates that are close to each other, this utility model can keep the included angle between the first and second plates and the connecting plate consistent. Attached Figure Description

[0018] Figure 1 A schematic diagram of the large-size battery structure that facilitates assembly and disassembly provided by this utility model;

[0019] Figure 2 for Figure 1 A schematic diagram of the clamping mechanism in a large-size battery structure that facilitates assembly and disassembly is shown.

[0020] Figure 3 for Figure 1 A cross-sectional view of a large-size battery structure that facilitates assembly and disassembly.

[0021] Figure 4 for Figure 1 The diagram shows an embodiment of a clamp in a large-sized battery structure that facilitates assembly and disassembly.

[0022] The corresponding names of the attached figures are: 1-battery body, 2-connecting plate, 3-first locking plate, 4-second locking plate, 5-knob, 6-screw, 7-limiting groove, 8-slot, 9-insulating pad, 11-battery body, 12-battery top cover, 13-battery bottom cover, 14-insulating top cover, 15-insulating bottom cover, 16-gear. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0024] Example 1:

[0025] like Figure 1-4 As shown, this utility model provides a large-size battery structure that is easy to assemble and disassemble, including: a battery body 1 and a clamp. The battery body 1 is a large-size battery. The clamp includes a connecting plate 2, which has two parts, upper and lower. A first clamping plate 3 and a second clamping plate 4 are rotatably mounted on the connecting plate 2. The first clamping plate 3 and the second clamping plate 4 clamp and fix the battery body 1 between them. Limiting grooves 7 are provided on the sides of the first clamping plate 3 and the second clamping plate 4 that are close to each other. A screw 6 is rotatably mounted on the second clamping plate 4, and a knob 5 is threaded onto the screw 6. A slot 8 is provided on the first clamping plate 3, and the screw 6 is embedded in the slot 8. The battery body 1 is generally disc-shaped, and includes a battery body 11 that can store electricity. A battery top cover 12 and a battery bottom cover 13 are respectively installed on the top and bottom of the battery body 11. The battery top cover 12 and the battery bottom cover 13 are used as the positive and negative terminals of the battery. The edge of the battery body 1 is embedded and fixed in the limiting groove 7. An insulating cover is installed on the battery body 1. The insulating cover is used to insulate the contact parts between the battery body 1 and the first clamping plate 3 and the second clamping plate 4. The insulating cover includes an insulating upper cover 14 and an insulating lower cover 15. The insulating upper cover 14 is fastened to the battery body 1 from the upper and lower sides, covering the sides, top and bottom parts of the battery body 1. The insulating cover provides insulation to prevent the battery body 1 from short-circuiting during assembly. In use, after the battery body 1 is initially assembled according to the process, the insulating cover is fastened onto the battery body 1. Then, the first clamping plate 3 and the second clamping plate 4 are opened, with the opening angle allowing the battery body 1 to be embedded between them. The left and right sides of the battery body 1 are respectively inserted into the limiting grooves 7 on the first clamping plate 3 and the second clamping plate 4. The space between the first clamping plate 3, the second clamping plate 4 and the limiting grooves 7 is filled by the insulating cover. Rotate the first clamping plate 3 or the second clamping plate 4 to bring the screw 6 closer to the slot 8. Rotate the screw 6 to insert it into the slot 8. Then, rotate the knob 5 to bring one end of the first clamping plate 3 and the second clamping plate 4 closer together, fixing the battery body 1 between the first clamping plate 3 and the second clamping plate 4. The insulating cover can insulate the battery body 1 from the first clamping plate 3 and the second clamping plate 4 to prevent short circuits. This structure can easily clamp and fix the battery body 1. After clamping and fixing, the battery body 1 can be further assembled and tested, and the assembled battery body 1 can be easily disassembled. It has the advantages of simple structure and easy operation, and is suitable for widespread use.

[0026] By setting up a clamp including a connecting plate 2, a first clamping plate 3, a second clamping plate 4, a knob 5, a screw 6, a limiting groove 7, and a slot 8, the battery body 1 can be easily clamped and fixed, which can effectively improve the assembly and testing efficiency of the battery.

[0027] Example 2:

[0028] An insulating layer is coated inside the limiting groove 7 to further prevent short circuits caused by direct contact between the two poles of the battery body 1 and the first card plate 3 and the second card plate 4.

[0029] By setting an insulating layer in the limiting groove 7, the insulation performance of the first card plate 3 and the second card plate 4 can be improved.

[0030] Example 3:

[0031] like Figure 3 As shown, an insulating pad 9 is installed in the limiting groove 7. The insulating pad 9 is used for insulation between the battery body 1 and the limiting groove 7, which can further prevent the battery body 1 from directly contacting the two poles with the first clamping plate 3 and the second clamping plate 4, thus preventing short circuits. At the same time, the insulating pad 9 is made of flame-retardant rubber material, which has a certain degree of deformability. When the battery body 1 is embedded in the limiting groove 7, the flexible deformation of the insulating pad 9 can prevent the battery body 1 from rigidly contacting the limiting groove 7, thus preventing wear or even damage to the battery body 1.

[0032] By installing an insulating pad 9 inside the card slot 7, the insulation performance of the first card plate 3 and the second card plate 4 is improved, and the battery body 1 can be protected to a certain extent.

[0033] Example 4:

[0034] like Figure 4 As shown, gears 16 are fixedly installed at the ends of the first card plate 3 and the second card plate 4 that are close to each other. The two gears 16 mesh, so that the first card plate 3 and the second card plate 4 can rotate uniformly with their rotation axis as the axis, that is, the included angle between the first card plate 3 and the connecting plate 2 and the included angle between the second card plate 4 and the connecting plate 2 can be kept consistent.

[0035] By installing gears 16 at the ends of the first card plate 3 and the second card plate 4 that are close to each other, the included angle between the first card plate 3, the second card plate 4 and the connecting plate 2 can be kept consistent.

[0036] Working principle: In use, after the battery body 1 is initially assembled according to the process, the first clamping plate 3 and the second clamping plate 4 are opened, and the edge of the battery body 1 is inserted into the limiting groove 7 on the first clamping plate 3 and the second clamping plate 4. The first clamping plate 3 or the second clamping plate 4 is rotated to bring the screw 6 closer to the slot 8. The screw 6 is rotated to insert the screw 6 into the slot 8. Then the knob 5 is rotated to bring one end of the first clamping plate 3 and the second clamping plate 4 closer together, and the battery body 1 is clamped and fixed between the first clamping plate 3 and the second clamping plate 4. Then the battery body 1 can be followed up with subsequent assembly and testing processes.

Claims

1. A large-size battery structure that is easy to assemble and disassemble, characterized in that, include: Battery body (1) and clamp; The fixture includes a connecting plate (2), on which a first clamping plate (3) and a second clamping plate (4) are rotatably mounted. Limiting grooves (7) are provided on the side of the first clamping plate (3) and the second clamping plate (4) that are close to each other. A screw (6) is rotatably mounted on the second clamping plate (4). A knob (5) is installed on the screw (6). A slot (8) is provided on the first clamping plate (3), and the screw (6) is embedded in the slot (8).

2. The large-size battery structure for easy assembly and disassembly according to claim 1, characterized in that, The battery body (1) includes a battery body (11), a battery top cover (12), and a battery bottom cover (13).

3. The large-size battery structure for easy assembly and disassembly according to claim 1, characterized in that, An insulating cover is installed on the battery body (1), the insulating cover including an insulating upper cover (14) and an insulating lower cover (15).

4. A large-size battery structure that is easy to assemble and disassemble according to claim 1, characterized in that, An insulating layer is provided inside the limiting groove (7).

5. A large-size battery structure that is easy to assemble and disassemble according to claim 1, characterized in that, An insulating pad (9) is installed inside the limiting groove (7).

6. A large-size battery structure that is easy to assemble and disassemble according to claim 1, characterized in that, Gears (16) are fixedly installed at the ends of the first card plate (3) and the second card plate (4) that are close to each other, and the two gears (16) mesh.