Intelligent egg brushing and sesame scattering dual-function integrated device
The integrated device design automates and precisely controls egg coating and sesame seed spreading, solving the problems of inconvenient installation, debugging, and maintenance of traditional devices, and improving production efficiency and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN FUJINJI FOOD CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-15
AI Technical Summary
Existing traditional egg brushing and sesame-sprinkling devices are inconvenient to install, debug, and maintain due to the separate installation of the egg brushing and sesame-sprinkling equipment. This increases the production line's footprint and operational difficulty, reduces production efficiency, and makes it difficult to coordinate repairs when equipment malfunctions, thus increasing labor and time costs.
Design an intelligent dual-function integrated device for brushing eggs and sprinkling sesame seeds. Through the coordinated work of a dough conveyor belt, a sesame storage component, an egg liquid extraction mechanism, an egg liquid brushing mechanism, and a sesame seed distribution mechanism, the device achieves automated and precise control of egg liquid brushing and sesame seed sprinkling, reducing manual intervention.
It improves production efficiency and automation, ensures uniform coating and sesame seed distribution, reduces maintenance difficulty and time costs in case of equipment failure, and enhances the smoothness of the production line and the stability of the equipment.
Smart Images

Figure CN224234572U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pastry production technology, specifically to an intelligent dual-function integrated device for brushing eggs and sprinkling sesame seeds. Background Technology
[0002] The egg-brushing and sesame-sprinkling device is a mechanical device used in food processing, mainly for coating and sprinkling ingredients on food, especially in the production of cakes, bread, pastries, and other foods. Its working principle involves using a specially designed brush or spraying system to evenly coat the food surface with liquid egg wash, or sprinkling sesame seeds and other ingredients using a sprinkling device, to improve the taste and appearance of the food. This equipment can precisely control the amount of coating and sprinkling, thus ensuring the consistency of each product. The egg-brushing and sesame-sprinkling device not only improves production efficiency but also effectively reduces the unevenness problems caused by manual operation, making it a common automated device in modern food production lines.
[0003] Traditional egg-brushing and sesame-sprinkling devices in the prior art typically perform these two functions separately by installing separate egg-brushing and sesame-sprinkling equipment. While this design allows for independent operation, the independent installation of the two devices leads to significant inconveniences in installation, debugging, and daily maintenance. First, the installation of two separate devices requires more space and time, increasing the production line's footprint. Furthermore, precise calibration is needed for proper coordination between the devices, which may result in reduced efficiency due to improper operation. Second, separate settings are required for debugging, increasing the difficulty for workers and raising the risk of errors, thus affecting the smoothness of the production line. Additionally, during maintenance, operators must inspect and maintain both devices separately, increasing labor and time costs. In the long run, this separate equipment setup leads to reduced production efficiency and makes timely coordination and repair difficult in case of equipment failure, placing additional production pressure on enterprises. Therefore, those skilled in the art provide an intelligent integrated device for egg brushing and sesame-sprinkling with dual functions to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this invention is to provide an intelligent dual-function integrated device for brushing eggs and sprinkling sesame seeds. This addresses the problem that existing egg-brushing and sesame-sprinkling devices typically use separate, independently installed brushing and sprinkling equipment to perform these two functions. While this design allows for independent operation, the separate installation and maintenance present significant inconveniences. First, the installation of two independent devices requires more space and time, increasing the production line's footprint. Furthermore, precise calibration between the devices is necessary, potentially leading to reduced efficiency due to improper operation. Second, separate settings are required for debugging, increasing the difficulty for workers and raising the risk of errors, thus affecting production line smoothness. Additionally, maintenance requires operators to inspect and maintain both devices separately, increasing labor and time costs. In the long run, this separate setup leads to reduced production efficiency and makes timely repairs difficult in case of equipment failure, placing additional production pressure on enterprises.
[0005] This utility model provides the following technical solution: an intelligent dual-function integrated device for brushing eggs and sprinkling sesame seeds, comprising a dough conveyor belt and a transmission component conveyor belt for conveying multiple dough conveyor belts. The upper end of the transmission component conveyor belt is equipped with a sesame storage component conveyor belt for storing sesame seeds. One side of the sesame storage component conveyor belt is equipped with an egg liquid extraction mechanism conveyor belt for extracting egg liquid and spraying it onto the dough conveyor belt. The lower end of the egg liquid extraction mechanism conveyor belt is equipped with an egg liquid brushing mechanism conveyor belt for brushing egg liquid onto the surface of the dough conveyor belt. The lower end of the sesame storage component conveyor belt is equipped with a sesame distribution mechanism conveyor belt for evenly distributing sesame seeds and sprinkling them onto the surface of the dough conveyor belt. Inside the sesame storage component conveyor belt, the upper end of the sesame distribution mechanism conveyor belt is equipped with a drive mechanism conveyor belt for driving the sesame distribution mechanism conveyor belt to operate at a uniform speed.
[0006] As a preferred embodiment of the above technical solution, the conveyor belt of the transmission component includes multiple first support column conveyor belts, each of which is fixedly connected to a first connecting plate conveyor belt at its upper end. Two side connecting plate conveyor belts are fixedly connected to the sides of the multiple first connecting plate conveyor belts that are close to each other. A first support plate conveyor belt is fixedly connected to the center between the two side connecting plate conveyor belts. A rotating shaft conveyor belt is rotatably sleeved between the two side connecting plate conveyor belts at both ends via bearings. Roller conveyor belts are fixedly sleeved on the outer sides of the two rotating shaft conveyor belts. Conveyor belts are evenly arranged on the upper end of the conveyor belt. Servo motor conveyor belts are fixedly connected to the two sides of one side of the side connecting plate conveyor belt at both ends. The output ends of the two servo motor conveyor belts are respectively fixedly connected to one end of the two rotating shaft conveyor belts.
[0007] As a preferred embodiment of the above technical solution, the sesame storage component conveyor belt includes two second support column conveyor belts, which are fixedly connected to the upper ends of two first connecting plate conveyor belts near the center. Each of the two second support column conveyor belts has a second connecting plate conveyor belt fixedly connected to its upper end. A conical sesame storage tube conveyor belt is fixedly connected between the two second connecting plate conveyor belts. A second support plate conveyor belt is fixedly connected to one upper side of the conical sesame storage tube conveyor belt. Multiple reinforcing rib conveyor belts are arranged and fixedly connected to the lower end of the second support plate conveyor belt. One side of each reinforcing rib conveyor belt is fixedly connected to the conical sesame storage tube conveyor belt. A first drive motor conveyor belt is fixedly connected to the upper end of the second support plate conveyor belt. An installation sleeve conveyor belt is fixedly fitted onto the discharge port of the conical sesame storage tube conveyor belt at its lower end.
[0008] As a preferred embodiment of the above technical solution, the egg liquid extraction mechanism conveyor belt includes a support sleeve conveyor belt, which is fixedly connected to one side of the conical sesame storage tube conveyor belt. An egg liquid storage box conveyor belt is fitted inside the support sleeve conveyor belt, and the egg liquid storage box conveyor belt and the support sleeve conveyor belt are detachably connected. Multiple third support plate conveyor belts are arranged and fixedly connected on the side of the support sleeve conveyor belt away from the conical sesame storage tube conveyor belt. A cylinder conveyor belt is fixedly fitted inside the multiple third support plate conveyor belts. A liquid extraction pump conveyor belt is fixedly connected to one end of the support sleeve conveyor belt near the multiple third support plate conveyor belts. A material extraction hose conveyor belt is fitted at the input end of the liquid extraction pump conveyor belt. The input end of the material extraction hose conveyor belt is placed inside the egg liquid storage box conveyor belt. A three-way hose conveyor belt is fitted at the output end of the liquid extraction pump conveyor belt.
[0009] As a preferred embodiment of the above technical solution, the conveyor belt of the egg coating mechanism includes a docking plate conveyor belt, which is fixedly connected to the telescopic end of the cylinder conveyor belt at its lower end. A protective sleeve conveyor belt is fixedly connected to the lower end of the docking plate conveyor belt. An upper mounting plate conveyor belt and a lower mounting plate conveyor belt are fixedly fitted inside the protective sleeve conveyor belt at its upper and lower ends, respectively. Synchronous shaft conveyor belts are provided on both sides inside the protective sleeve conveyor belt. The upper and lower ends of the two synchronous shaft conveyor belts are respectively rotatably fitted inside the upper mounting plate conveyor belt and the lower mounting plate conveyor belt through bearings. A synchronous gear conveyor belt is fixedly connected to the center of the outer side of the two synchronous shaft conveyor belts. The two synchronous gear conveyor belts are connected by gear meshing transmission. A second drive motor conveyor belt is fixedly connected to one side of the upper end of the docking plate conveyor belt. The output end of the second drive motor conveyor belt passes through the docking plate conveyor belt and is fixedly connected to the upper end of one of the synchronous shaft conveyor belts.
[0010] As a preferred embodiment of the above technical solution, a docking plate conveyor belt is fixedly fitted on the lower outer side of each of the two synchronous shaft conveyor belts. A swing arm conveyor belt is fixedly connected to the center of one side of each of the two docking plate conveyor belts. An egg liquid transfer hose conveyor belt is fitted inside each of the two swing arm conveyor belts. Multiple output ends of the egg liquid transfer hose conveyor belts are arranged and fixedly connected to multiple separation pipe conveyor belts at their lower ends. The output ends of the multiple separation pipe conveyor belts pass through the lower inner wall of the swing arm conveyor belt and lead to the lower end of the swing arm conveyor belt. A docking plate conveyor belt is fixedly connected to the lower end of each of the two egg liquid transfer hose conveyor belts. Multiple sets of soft and elastic brush conveyor belts are fixedly connected to the lower end of each of the two docking plate conveyor belts in a filled and aligned row.
[0011] As a preferred embodiment of the above technical solution, the sesame seed equalizing mechanism conveyor belt includes an outer fixed tube conveyor belt, which is fixedly sleeved inside the mounting sleeve conveyor belt. A plastic retaining ring conveyor belt is fixedly sleeved at the center of the outer fixed tube conveyor belt. Guide hole conveyor belts are provided through both sides of the plastic retaining ring conveyor belt. Guide rod conveyor belts are slidably sleeved inside both guide hole conveyor belts. An upper conical cover conveyor belt is fixedly sleeved on the upper outer side of both guide rod conveyor belts, and a lower conical cover conveyor belt is fixedly sleeved on the lower outer side of both guide rod conveyor belts. A synchronous rod conveyor belt is fixedly connected between the upper and lower conical cover conveyor belts.
[0012] As a preferred embodiment of the above technical solution, the drive mechanism conveyor belt includes an arched support plate conveyor belt, which is fixedly connected to the lower part of the conical sesame storage tube conveyor belt. A positioning tube conveyor belt is fixedly sleeved at the center of the arched support plate conveyor belt. A lower limit ring conveyor belt is fixedly sleeved at the lower part of the positioning tube conveyor belt, and an upper limit ring conveyor belt is fixedly sleeved at the upper part of the positioning tube conveyor belt. A movable rod conveyor belt is slidably sleeved between the lower limit ring conveyor belt and the upper limit ring conveyor belt. The lower end of the movable rod conveyor belt is fixedly sleeved at the upper center of the upper conical cover conveyor belt. A limit plate conveyor belt is slidably sleeved inside the positioning tube conveyor belt, and the limit plate conveyor belt is fixedly sleeved on the outside of the movable rod conveyor belt. A lifting spring conveyor belt is sleeved at the lower part of the positioning tube conveyor belt. The upper end of the lower limit ring conveyor belt abuts against each other, the upper end of the lifting spring conveyor belt abuts against each other, the upper end of the movable rod conveyor belt is fixedly connected to an arc-shaped contact piece conveyor belt, the upper center of the arc-shaped contact piece conveyor belt is fixedly connected to both sides of the center of the upper end, the center of both sides of the arched support plate conveyor belt is fixedly connected to a vertical plate conveyor belt, the upper center of the two vertical plate conveyor belts is rotatably sleeved with a drive shaft conveyor belt through a bearing, one end of the drive shaft conveyor belt is fixedly connected to the output end of the first drive motor conveyor belt, a cam plate conveyor belt is provided between the two vertical plate conveyor belts, the cam plate conveyor belt is fixedly sleeved on the outside of the drive shaft conveyor belt, and the outer surface of the cam plate conveyor belt is in contact with the upper surface of the arc-shaped contact piece conveyor belt, and the two sides of the cam plate conveyor belt are in contact with the side of the two stop piece conveyor belts that are close to each other.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This intelligent dual-function integrated device for brushing eggs and sprinkling sesame seeds achieves the uniform application of egg wash and the even distribution of sesame seeds on the dough conveyor belt through the precise collaboration of its various mechanisms. The conveyor belt of the transmission component is responsible for the stable transport of the dough, ensuring consistency throughout the production process. The sesame storage component conveyor belt uses a conical structure to store and evenly distribute sesame seeds, reducing the tediousness of traditional manual sesame seed sprinkling. The egg wash extraction mechanism conveyor belt ensures uniform egg wash application through precise pumping and hose delivery. The egg wash application mechanism conveyor belt, in conjunction with a soft and elastic brush conveyor belt, effectively applies the egg wash, ensuring a uniform coating without waste. The sesame seed distribution mechanism conveyor belt uses a synchronization device to precisely distribute sesame seeds, reducing waste. The drive mechanism conveyor belt, through precise control of the sesame seed distribution mechanism conveyor belt, ensures the stable and efficient operation of the entire sesame seed distribution mechanism conveyor belt. The combination of these modules not only improves operational precision but also greatly reduces manual intervention, increasing production efficiency and automation levels. Attached Figure Description
[0015] Figure 1A three-dimensional structural diagram of a smart egg-brushing and sesame-sprinkling dual-function integrated device;
[0016] Figure 2 A three-dimensional structural diagram of a smart egg-brushing and sesame-sprinkling dual-function integrated device from another perspective;
[0017] Figure 3 A three-dimensional disassembled structural diagram of a smart egg-brushing and sesame-sprinkling dual-function integrated device;
[0018] Figure 4 A three-dimensional disassembled structural diagram of a smart egg-brushing and sesame-sprinkling dual-function integrated device from another perspective;
[0019] Figure 5 A schematic diagram of the three-dimensional disassembled structure of the transmission component;
[0020] Figure 6 This is a schematic diagram of the three-dimensional structure of the Sesame storage component;
[0021] Figure 7 A three-dimensional disassembled structural diagram of the egg liquid extraction mechanism;
[0022] Figure 8 A three-dimensional, disassembled structural diagram of the egg wash application mechanism;
[0023] Figure 9 A three-dimensional structural diagram of the egg liquid transfer tube;
[0024] Figure 10 This is a three-dimensional structural diagram of the drive mechanism;
[0025] Figure 11 This is a schematic diagram of the three-dimensional splitting structure of the sesame seed equalization mechanism;
[0026] Figure 12 This is a schematic diagram of the three-dimensional disassembled structure of the drive mechanism.
[0027] Legend:
[0028] 1. Dough; 2. Conveying assembly; 201. First support column; 202. First connecting plate; 203. Side connecting plate; 204. First support plate; 205. Rotating shaft; 206. Roller shaft; 207. Conveyor belt; 208. Servo motor; 3. Sesame storage assembly; 301. Second support column; 302. Second connecting plate; 303. Conical sesame storage tube; 304. Second support plate; 305. Reinforcing rib; 306. First drive motor; 307. Mounting sleeve; 4. Egg liquid extraction mechanism; 401. Support sleeve; 402. Egg liquid storage box; 403. Third support plate; 404. Cylinder; 405. Liquid pump; 406. Extraction hose; 407. T-shaped hose; 5. Egg liquid coating mechanism; 501. Connecting plate; 502. Upper mounting plate; 503. Protective sleeve; 504. Lower... Mounting plate; 505, Synchronous shaft; 506, Synchronous gear; 507, Second drive motor; 508, Docking plate; 509, Swing arm; 5010, Egg liquid transfer hose; 5011, Separation pipe; 5012, Docking piece; 5013, Soft and elastic brush bristles; 6, Sesame seed distribution mechanism; 601, External fixing tube; 602, Plastic retaining ring; 603, Guide hole; 604, Guide rod; 605, Upper conical cover; 606, Lower conical cover; 607, Synchronous rod; 7, Drive mechanism; 701, Arched support plate; 702, Positioning tube; 703, Lower limit ring; 704, Upper limit ring; 705, Movable rod; 706, Limiting piece; 707, Arc-shaped contact piece; 708, Stop bar; 709, Vertical plate; 7010, Drive shaft; 7011, Cam plate; 7012, Lifting spring. Detailed Implementation
[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0030] Please see Figures 1-4As shown, this utility model provides a technical solution: an intelligent dual-function integrated device for brushing eggs and sprinkling sesame seeds, including dough cakes 1 and a transmission component 2 for conveying multiple dough cakes 1. The upper end of the transmission component 2 is equipped with a sesame seed storage component 3 for storing sesame seeds. One side of the sesame seed storage component 3 is equipped with an egg liquid extraction mechanism 4 for extracting egg liquid and spraying it onto the dough cakes 1. The lower end of the egg liquid extraction mechanism 4 is equipped with an egg liquid application mechanism 5 for brushing egg liquid onto the surface of the dough cakes 1. The lower end of the sesame seed storage component 3 is equipped with a sesame seed distribution mechanism 6 for evenly distributing sesame seeds onto the surface of the dough cakes 1. Inside the sesame seed storage component 3, the upper end of the sesame seed distribution mechanism 6 is equipped with a drive mechanism 7 for driving the sesame seed distribution mechanism 6 to rotate at a uniform speed. This intelligent dual-function integrated device for brushing eggs and sprinkling sesame seeds achieves this through the precise cooperation of its various mechanisms. The system achieves the application of egg wash and the even distribution of sesame seeds on the dough cake 1. The transmission component 2 is responsible for the stable transport of the dough cake 1, ensuring consistency throughout the production process. The sesame seed storage component 3 stores and evenly distributes sesame seeds through a conical structure, reducing the tediousness of traditional manual sesame seed distribution. The egg wash extraction mechanism 4 ensures the even coating of egg wash through precise pumping and hose delivery. The egg wash application mechanism 5, in conjunction with the soft and elastic brush 5013, effectively applies egg wash, ensuring a uniform coating without waste. The sesame seed distribution mechanism 6 precisely distributes sesame seeds through a synchronization device, reducing waste. The drive mechanism 7 precisely controls the sesame seed distribution mechanism 6, ensuring its stable and efficient operation. The combination of these modules not only improves operational precision but also greatly reduces manual intervention, increasing production efficiency and automation levels.
[0031] As one implementation method in this embodiment, please refer to Figure 5As shown, the transmission component 2 includes multiple first support columns 201, each with a first connecting plate 202 fixedly connected to its upper end. Two side connecting plates 203 are fixedly connected to the side of the multiple first connecting plates 202 closest to each other. A first support plate 204 is fixedly connected between the two side connecting plates 203 near their center. A rotating shaft 205 is rotatably sleeved between the two side connecting plates 203 at both ends via bearings. Rollers 206 are fixedly sleeved on the outer sides of the two rotating shafts 205. A conveyor belt 207 is sleeved on the outer sides of the two rollers 206. Multiple dough discs 1 are evenly arranged on the upper end of the conveyor belt 207. The side connecting plates 203 on one side... Servo motors 208 are fixedly connected to both ends of the side. The output ends of the two servo motors 208 are fixedly connected to one end of the two rotating shafts 205 respectively. The transmission component 2 supports the entire structure through multiple first support columns 201, so that the conveyor belt 207 runs stably in the structure. The dough cakes 1 are placed evenly at intervals on the conveyor belt 207. The rotating shafts 205 driven by the servo motors 208 drive the roller shafts 206 to rotate, thereby realizing the continuous and stable conveying of the dough cakes 1. By adjusting the rotation speed of the rotating shafts 205, the conveying speed of the dough cakes 1 can be precisely controlled, thereby ensuring the consistency of the rhythm of subsequent egg wash coating and sesame sprinkler application, and improving the coordination and automation level of the entire production line.
[0032] As one implementation method in this embodiment, please refer to Figure 6 As shown, the sesame storage component 3 includes two second support columns 301, which are fixedly connected to the upper ends of two first connecting plates 202 near the center. Each of the two second support columns 301 has a second connecting plate 302 fixedly connected to its upper end. A tapered sesame storage tube 303 is fixedly connected between the two second connecting plates 302. A second support plate 304 is fixedly connected to the upper part of one side of the tapered sesame storage tube 303. Multiple reinforcing ribs 305 are arranged and fixedly connected to the lower end of the second support plate 304. One side of each reinforcing rib 305 is fixedly connected to the tapered sesame storage tube 303. The upper end of the second support plate 304 is fixedly connected to... The first drive motor 306 and the lower outlet of the conical sesame storage tube 303 are fixedly fitted with an installation sleeve 307. The sesame storage component 3 uses the conical sesame storage tube 303 as the main load-bearing structure. Its conical structure allows the sesame seeds to slide down naturally and concentrate automatically, which is conducive to uniform distribution. The reinforcing ribs 305 and the second support plate 304 enhance the rigidity and stability of the structure. The first drive motor 306 precisely drives the sesame distribution mechanism 6 through the drive mechanism 7, thereby realizing efficient control of the sesame distribution process, effectively solving the problems of uneven distribution and low efficiency in traditional manual sesame spreading, and improving the quality and efficiency of automated spreading.
[0033] As one implementation method in this embodiment, please refer to 7- Figure 8As shown, the egg liquid extraction mechanism 4 includes a support sleeve 401, which is fixedly connected to one side of the conical sesame storage tube 303. An egg liquid storage box 402 is fitted inside the support sleeve 401, and the egg liquid storage box 402 is detachably connected to the support sleeve 401. Multiple third support plates 403 are arranged and fixedly connected on the side of the support sleeve 401 away from the conical sesame storage tube 303. A cylinder 404 is fixedly fitted inside the multiple third support plates 403. A liquid extraction pump 405 is fixedly connected to one end of the support sleeve 401 near the multiple third support plates 403. A material extraction device is fitted at the input end of the liquid extraction pump 405. The inlet of the suction hose 406 is placed inside the egg liquid storage box 402. The outlet of the suction pump 405 is connected to a three-way hose 407. The egg liquid extraction mechanism 4 uses a detachable structure between the support sleeve 401 and the egg liquid storage box 402 to facilitate the maintenance and cleaning of the entire system. The suction pump 405 accurately extracts egg liquid from the egg liquid storage box 402 and delivers it stably to the egg liquid coating mechanism 5 through the suction hose 406. This process achieves precise control of the liquid flow, avoids excess waste, and ensures the uniformity of egg liquid distribution, laying an efficient and stable liquid supply foundation for the next coating operation.
[0034] As one implementation method in this embodiment, please refer to Figure 9As shown, the egg wash coating mechanism 5 includes a docking plate 501, which is fixedly connected to the telescopic end of the cylinder 404 at its lower end. A protective sleeve 503 is fixedly connected to the lower end of the docking plate 501. An upper mounting plate 502 and a lower mounting plate 504 are fixedly fitted inside the protective sleeve 503 at its upper and lower ends, respectively. Synchronous shafts 505 are provided on both sides inside the protective sleeve 503. The upper and lower ends of the two synchronous shafts 505 are respectively rotatably fitted inside the upper mounting plate 502 and the lower mounting plate 504 through bearings. Synchronous gears 506 are fixedly connected to the center of each side, and the two synchronous gears 506 are meshed for transmission. A second drive motor 507 is fixedly connected to one side of the upper end of the docking plate 501. The output end of the second drive motor 507 passes through the docking plate 501 and is fixedly connected to the upper end of one of the synchronous shafts 505. A docking plate 508 is fixedly sleeved on the lower outer side of each of the two synchronous shafts 505. A swing arm 509 is fixedly connected to the center of one side of each of the two docking plates 508. An egg liquid transfer hose 501 is sleeved inside each of the two swing arms 509. 0. Multiple output ends of the two egg liquid transfer hoses 5010 at their lower positions are fixedly connected to multiple separation pipes 5011. The output ends of the multiple separation pipes 5011 pass through the lower inner wall of the swing arm 509 and lead to the lower end of the swing arm 509. The lower ends of the two egg liquid transfer hoses 5010 are fixedly connected to docking plates 5012. The lower ends of the two docking plates 5012 are fixedly connected to multiple sets of soft and elastic brush bristles 5013 in a filled row. The egg liquid coating mechanism 5 controls the reciprocating extension and retraction of the docking plates 501 through the cylinder 404, so that the coating component and the dough... Maintaining appropriate distance and pressure, the two synchronous shafts 505 and the two synchronous gears 506 cooperate to drive the docking plate 508 to achieve synchronous operation between components. The swing arm 509 connects to the separation pipe 5011 to guide the egg liquid to be evenly distributed. Finally, the soft and elastic brush bristles 5013 fully contact the surface of the dough 1 to achieve a fine and even egg liquid coating. The flexibility of the soft and elastic brush bristles 5013 can adapt to the slight unevenness of the surface of the dough 1, improve the consistency and quality of the overall coating effect, replace manual operation, and significantly improve efficiency and standardization.
[0035] As one implementation method in this embodiment, please refer to Figure 11As shown, the sesame seed equalizing mechanism 6 includes an outer fixing tube 601, which is fixedly sleeved inside the mounting sleeve 307. A plastic retaining ring 602 is fixedly sleeved at the center of the outer fixing tube 601. Guide holes 603 are opened through both sides of the plastic retaining ring 602. Guide rods 604 are slidably sleeved inside both guide holes 603. An upper conical cover 605 is fixedly sleeved on the upper outer side of the two guide rods 604, and a lower conical cover 606 is fixedly sleeved on the lower outer side of the two guide rods 604. The upper conical cover 605 and... A synchronizing rod 607 is fixedly connected between the lower conical baffles 606. Under the constraint of the outer fixed tube 601 and the plastic retaining ring 602, the sesame distribution mechanism 6 ensures that the sesame seeds fall smoothly and stably. The guide rod 604 guides the sesame seeds to slide evenly along the trajectory. The upper conical baffle 605 and the lower conical baffle 606 cooperate to form a closed distribution structure. The sesame seed distribution rate is adjusted by the synchronizing rod 607 to achieve precise quantitative spreading, avoid waste caused by excessive or uneven distribution, ensure that the sesame seeds on the surface of each cake 1 are evenly and beautifully distributed, and improve product quality.
[0036] As one implementation method in this embodiment, please refer to Figure 12As shown, the drive mechanism 7 includes an arched support plate 701, which is fixedly connected to the lower part of the conical sesame storage tube 303. A positioning tube 702 is fixedly sleeved at the center of the arched support plate 701. A lower limit ring 703 is fixedly sleeved at the lower part of the positioning tube 702, and an upper limit ring 704 is fixedly sleeved at the upper part of the positioning tube 702. A movable rod 705 is slidably sleeved between the lower limit ring 703 and the upper limit ring 704. The lower end of the movable rod 705 is fixedly sleeved at the upper center of the upper conical cover 605. A limiting piece 706 is slidably sleeved inside the positioning tube 702 and is fixedly sleeved on the outside of the movable rod 705. A lifting spring 7012 is sleeved at the lower part of the positioning tube 702. The lower end of the 012 abuts against the upper end of the lower limit ring 703. The upper end of the lifting spring 7012 abuts against the lower end of the limit plate 706. An arc-shaped contact piece 707 is fixedly connected to the upper end of the movable rod 705. A stop strip 708 is fixedly connected to both sides of the upper center of the arc-shaped contact piece 707. An upright plate 709 is fixedly connected to the center of both sides of the arched support plate 701. A drive shaft 7010 is rotatably sleeved on the upper part of the center of the two upright plates 709 through a bearing. One end of the drive shaft 7010 is fixedly connected to the output end of the first drive motor 306. A cam plate 7011 is provided between the two upright plates 709. The cam plate 7011 is fixedly sleeved on the outside of the drive shaft 7010, and the outer surface of the cam plate 7011 is in contact with the upper surface of the arc-shaped contact piece 707. The cam plate 7011 and the two stop bars 708 are closely fitted to each other on their respective sides. The drive mechanism 7 provides stable support for the entire structure through the arched support plate 701 and is combined with the conical sesame storage tube 303 to ensure the structural stability of the device. The arched support plate 701 has a positioning tube 702 inside, and the lower limit ring 703 and the upper limit ring 704 ensure that the movable rod 705 can slide within a predetermined range. The sliding sleeve between the lower limit ring 703 and the upper limit ring 704 makes the movement of the overall transmission system more stable and precise. The lower end of the movable rod 705 is fixedly connected to the upper conical cover 605. In this way, the movable rod 705 and the upper conical cover 605 work together to ensure the mechanical components. Synchronous and stable operation is ensured by the sliding limit plate 706 within the positioning tube 702 cooperating with the movable rod 705 to ensure that the movable rod 705 slides within a precise range, preventing deviation. The lifting spring 7012, acting on the upper end of the movable rod 705, guarantees the self-adaptive adjustment of each component. The upper and lower limit design of the spring allows the lifting system to effectively restore force, preventing damage due to excessive stretching or compression. The arc-shaped contact plate 707 is fixed to the upper end of the movable rod 705, and its arc design precisely contacts the outer surface of the cam plate 7011, ensuring stable cooperation between the two. When the drive shaft 7010 is pushed by the rotation of the cam plate 7011, the arc-shaped contact plate 707 drives the movable rod 705 to rise or fall, thereby adjusting the precision of the sesame seed distribution.The fit between the cam plate 7011 and the stop bar 708 further ensures the precision and stability of the drive mechanism 7. This drive mechanism design makes the entire sesame seed distribution process smoother, avoiding inaccurate distribution caused by mechanical vibration or uneven transmission, thus significantly improving the efficiency and accuracy of the device. By using the cooperation of the cam plate 7011 and the arc-shaped contact plate 707, power can be transmitted efficiently while reducing excessive wear, enhancing the durability and stability of the system. In addition, the lifting spring 7012 provides a buffer function for the device, reducing impact during operation and further improving the smoothness of the working process.
[0037] Working principle: The transmission component 2 supports the entire structure through multiple first support columns 201, allowing the conveyor belt 207 to run stably within the structure. The dough cakes 1 are placed evenly spaced on the conveyor belt 207. A servo motor 208 drives the rotating shaft 205, which in turn rotates the roller shaft 206, thus achieving continuous and stable conveying of the dough cakes 1. By adjusting the rotation speed of the rotating shaft 205, precise control of the conveying speed of the dough cakes 1 can be achieved, ensuring consistent timing of subsequent egg wash application and sesame seed sprinkling, improving the coordination and automation level of the entire production line. The sesame storage component 3 uses a conical sesame storage tube 303 as the main load-bearing structure. Its conical structure allows the sesame seeds to slide down naturally and automatically concentrate, facilitating even distribution. Reinforcing ribs 305 and a second support plate... 304 enhances the rigidity and stability of the structure. The first drive motor 306 precisely drives the sesame distribution mechanism 6 through the drive mechanism 7, thereby achieving efficient control of the sesame distribution process. This effectively solves the problems of uneven distribution and low efficiency in traditional manual sesame spreading, improving the quality and efficiency of automated spreading. The egg liquid extraction mechanism 4, through the detachable structure between the support sleeve 401 and the egg liquid storage box 402, makes the entire system easy to maintain and clean. The liquid pump 405 precisely extracts egg liquid from the egg liquid storage box 402 and stably delivers it to the egg liquid coating mechanism 5 through the extraction hose 406. This process achieves precise control of the liquid flow rate, avoiding unnecessary waste and ensuring the uniformity of egg liquid distribution, laying an efficient and stable foundation for the next coating operation. Based on the liquid supply system, the egg wash coating mechanism 5 controls the reciprocating extension and retraction of the docking plate 501 via cylinder 404, maintaining an appropriate distance and pressure between the coating component and the dough cake 1. Two synchronous shafts 505 and two synchronous gears 506 cooperate to drive the docking plate 508, achieving synchronous operation between components. The swing arm 509 connects to the separation pipe 5011, guiding the egg wash to distribute evenly. Finally, the soft, elastic brush bristles 5013 fully contact the surface of the dough cake 1, achieving a fine and uniform egg wash coating. The flexibility of the soft, elastic brush bristles 5013 can adapt to the slight unevenness of the dough cake 1 surface, improving the consistency and quality of the overall coating effect. This replaces manual operation, significantly improving efficiency and standardization. The sesame seed distribution mechanism 6 uses the outer fixed tube 601 and the plastic retaining ring 602 to... Under the guidance of the guide rod 604, the sesame seeds fall evenly along the trajectory, ensuring a stable and smooth path. The upper conical cover 605 and the lower conical cover 606 cooperate to form a closed distribution structure. The distribution rate of the sesame seeds is adjusted by the synchronization rod 607 to achieve precise quantitative spreading, avoiding waste caused by excessive or uneven distribution, ensuring that the sesame seeds on the surface of each cake 1 are evenly and beautifully distributed, and improving product quality. The drive mechanism 7 provides stable support for the entire structure through the arched support plate 701 and is combined with the conical sesame seed storage tube 303 to ensure the structural stability of the device. The arched support plate 701 has a positioning tube 702 inside, and the lower limit ring 703 and the upper limit ring 704 ensure that the movable rod 705 can slide within a predetermined range.The sliding sleeve of the movable rod 705 between the lower limit ring 703 and the upper limit ring 704 makes the movement of the overall transmission system smoother and more precise. The lower end of the movable rod 705 is fixedly connected inside the upper conical cover 605. In this way, the movable rod 705 and the upper conical cover 605 work together to ensure the synchronous and stable operation of the mechanical components. The sliding limit piece 706 in the positioning tube 702 cooperates with the movable rod 705 to ensure that the movable rod 705 slides within a precise range and prevents deviation. Under the action of the upper end of the movable rod 705, the lifting spring 7012 ensures the adaptive adjustment of each component. The upper and lower limit design of the spring allows the lifting system to effectively restore force and avoid damage to the system due to excessive stretching or compression. The arc-shaped contact piece 707 is fixed to the upper end of the movable rod 705, and its arc-shaped design makes precise contact with the outer surface of the cam plate 7011. This design ensures stable coordination between the two components. When the drive shaft 7010 is pushed by the rotation of the cam plate 7011, the arc-shaped contact plate 707 drives the movable rod 705 to rise or fall, thereby adjusting the accuracy of sesame seed distribution. The contact relationship between the cam plate 7011 and the stop bar 708 further ensures the precision and stability of the drive mechanism 7. This drive mechanism design makes the entire sesame seed distribution process smoother, avoiding inaccurate distribution caused by mechanical vibration or uneven transmission, thus significantly improving the efficiency and accuracy of the device. By using the cooperation of the cam plate 7011 and the arc-shaped contact plate 707, power can be transmitted efficiently while reducing excessive wear, enhancing the durability and stability of the system. In addition, the lifting spring 7012 also provides a buffer function for the device, reducing impact during operation and further improving the smoothness of the working process.
[0038] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A smart egg-brushing and sesame-sprinkling dual-function integrated device, characterized in that: The device includes a dough cake (1) and a conveying assembly (2) for conveying multiple dough cakes (1). The upper end of the conveying assembly (2) is provided with a sesame storage assembly (3) for storing sesame seeds. The side of the sesame storage assembly (3) is provided with an egg liquid extraction mechanism (4) for extracting egg liquid and spraying it onto the dough cake (1). The lower end of the egg liquid extraction mechanism (4) is provided with an egg liquid brushing mechanism (5) for brushing egg liquid onto the surface of the dough cake (1). The lower end of the sesame storage assembly (3) is provided with a sesame distribution mechanism (6) for evenly distributing sesame seeds and sprinkling them onto the surface of the dough cake (1). The upper end of the sesame distribution mechanism (6) inside the sesame storage assembly (3) is provided with a driving mechanism (7) for driving the sesame distribution mechanism (6) to rotate at a uniform speed.
2. The intelligent egg-brushing and sesame-sprinkling dual-function integrated device according to claim 1, characterized in that: The transmission component (2) includes multiple first support columns (201), each of which is fixedly connected to a first connecting plate (202). Two side connecting plates (203) are fixedly connected to the side of the multiple first connecting plates (202) that are close to each other. A first support plate (204) is fixedly connected between the two side connecting plates (203) near the center. A rotating shaft (205) is rotatably sleeved between the two side connecting plates (203) at both ends via bearings. Roller shafts (206) are fixedly sleeved on the outside of the two rotating shafts (205). A conveyor belt (207) is sleeved on the outside of the two roller shafts (206). Multiple dough pieces (1) are evenly arranged on the upper end of the conveyor belt (207). Servo motors (208) are fixedly connected to the side of the side connecting plate (203) near both ends. The output ends of the two servo motors (208) are fixedly connected to one end of the two rotating shafts (205) respectively.
3. The intelligent egg-brushing and sesame-sprinkling dual-function integrated device according to claim 2, characterized in that: The sesame storage component (3) includes two second support columns (301), which are fixedly connected to the upper ends of two first connecting plates (202) near the center. The upper ends of the two second support columns (301) are fixedly connected to the second connecting plates (302). A conical sesame storage tube (303) is fixedly connected between the two second connecting plates (302). A second support plate (304) is fixedly connected to the upper side of one side of the conical sesame storage tube (303). A plurality of reinforcing ribs (305) are arranged and fixedly connected to the lower end of the second support plate (304). One side of the plurality of reinforcing ribs (305) is fixedly connected to the conical sesame storage tube (303). A first drive motor (306) is fixedly connected to the upper end of the second support plate (304). An installation sleeve (307) is fixedly fitted onto the discharge port of the conical sesame storage tube (303) near the lower end.
4. The intelligent egg-brushing and sesame-sprinkling dual-function integrated device according to claim 3, characterized in that: The egg liquid extraction mechanism (4) includes a support sleeve (401), which is fixedly connected to one side of the conical sesame storage tube (303). An egg liquid storage box (402) is fitted inside the support sleeve (401). The egg liquid storage box (402) and the support sleeve (401) are detachably connected. Multiple third support plates (403) are arranged and fixedly connected on the side of the support sleeve (401) away from the conical sesame storage tube (303). A cylinder (404) is fixedly fitted inside the multiple third support plates (403). A liquid pump (405) is fixedly connected to one end of the support sleeve (401) near the multiple third support plates (403). A material extraction hose (406) is fitted to the input end of the liquid pump (405). The input end of the material extraction hose (406) is placed inside the egg liquid storage box (402). A three-way hose (407) is fitted to the output end of the liquid pump (405).
5. The intelligent egg-brushing and sesame-sprinkling dual-function integrated device according to claim 4, characterized in that: The egg wash application mechanism (5) includes a docking plate (501), which is fixedly connected to the telescopic end of the cylinder (404) at its lower end. A protective sleeve (503) is fixedly connected to the lower end of the docking plate (501). An upper mounting plate (502) and a lower mounting plate (504) are fixedly fitted inside the protective sleeve (503) at its upper and lower ends, respectively. Synchronous shafts (505) are provided on both sides inside the protective sleeve (503). The upper and lower ends of the two synchronous shafts (505) are respectively fixedly fitted inside the protective sleeve (503). The two synchronous shafts (505) are respectively rotatably connected to the upper mounting plate (502) and the lower mounting plate (504) through bearings. Synchronous gears (506) are fixedly connected to the outer center of each of the two synchronous shafts (505). The two synchronous gears (506) are meshed and driven by gears. A second drive motor (507) is fixedly connected to one side of the upper end of the docking plate (501). The output end of the second drive motor (507) passes through the docking plate (501) and is fixedly connected to the upper end of one of the synchronous shafts (505).
6. The intelligent egg-brushing and sesame-sprinkling dual-function integrated device according to claim 5, characterized in that: A docking plate (508) is fixedly fitted on the lower outer side of each of the two synchronous shafts (505). A swing arm (509) is fixedly connected to the center of one side of each of the two docking plates (508). An egg liquid transfer hose (5010) is fitted inside each of the two swing arms (509). Multiple output ends of the two egg liquid transfer hoses (5010) are arranged and fixedly connected to multiple separation pipes (5011). The output ends of the multiple separation pipes (5011) pass through the lower inner wall of the swing arm (509) and lead to the lower end of the swing arm (509). A docking piece (5012) is fixedly connected to the lower end of each of the two egg liquid transfer hoses (5010). Multiple sets of soft and elastic bristles (5013) are fixedly connected to the lower end of each of the two docking pieces (5012) in a filled row.
7. The intelligent egg-brushing and sesame-sprinkling dual-function integrated device according to claim 3, characterized in that: The sesame seed distribution mechanism (6) includes an outer fixed tube (601), which is fixedly sleeved inside the mounting sleeve (307). A plastic retaining ring (602) is fixedly sleeved at the center of the outer fixed tube (601). Guide holes (603) are opened through the plastic retaining ring (602) on both sides. Guide rods (604) are slidably sleeved inside the two guide holes (603). An upper conical cover (605) is fixedly sleeved on the upper side of the two guide rods (604), and a lower conical cover (606) is fixedly sleeved on the lower side of the two guide rods (604). A synchronizing rod (607) is fixedly connected between the upper conical cover (605) and the lower conical cover (606).
8. The intelligent egg-brushing and sesame-sprinkling dual-function integrated device according to claim 6, characterized in that: The driving mechanism (7) includes an arched support plate (701), which is fixedly connected to the lower part of the conical sesame storage tube (303). A positioning tube (702) is fixedly sleeved at the center of the arched support plate (701). A lower limiting ring (703) is fixedly sleeved at the lower part of the positioning tube (702), and an upper limiting ring (704) is fixedly sleeved at the upper part of the positioning tube (702). The lower limiting ring (703) and the upper limiting ring (704) are fixedly sleeved together. A movable rod (705) is slidably sleeved between the positioning ring (704). The lower end of the movable rod (705) is fixedly sleeved on the upper center of the upper conical cover (605). A limiting piece (706) is slidably sleeved inside the positioning tube (702). The limiting piece (706) is fixedly sleeved on the outside of the movable rod (705). A lifting spring (7012) is sleeved on the lower part of the positioning tube (702). The lower end of the lifting spring (7012) is connected to the lower limiting ring (703). The upper ends of the lifting spring (7012) and the lower end of the limiting plate (706) abut against each other. The upper end of the movable rod (705) is fixedly connected to an arc-shaped contact piece (707). The upper center of the arc-shaped contact piece (707) is fixedly connected to both sides of the upper center of the arc-shaped contact piece (707). The center of both sides of the arched support plate (701) is fixedly connected to a vertical plate (709). The upper center of the two vertical plates (709) is rotatably connected to a drive shaft through a bearing. (7010), one end of the drive shaft (7010) is fixedly connected to the output end of the first drive motor (306), a cam plate (7011) is provided between the two upright plates (709), the cam plate (7011) is fixedly sleeved on the outside of the drive shaft (7010), and the outer surface of the cam plate (7011) is in contact with the upper surface of the arc-shaped contact piece (707), and the two sides of the cam plate (7011) are in contact with the side of the two baffles (708) that are close to each other.