Discharging adjusting device of high-speed shearing homogenizer

Abstract

The utility model discloses a discharge adjusting device of a high-speed shearing homogenizer, which relates to the technical field of homogenizers and comprises a homogenizer body, a homogenizing head mounted on the front side of the homogenizer body, a pressure tank mounted at the front end of the homogenizing head, a booster pump mounted on the pressure tank and an adjusting pipe arranged at the front end of the pressure tank and capable of sliding inside and outside. Half sleeves are arranged on the upper side and the lower side of the adjusting pipe, the two half sleeves are rotationally connected to the pressure tank, two adjusting valve blocks are arranged at the front end of the adjusting pipe, a sliding groove is formed in the front end of the adjusting pipe, and the two adjusting valve blocks slide at the front end of the adjusting pipe through the sliding groove. By adjusting the internal volume and flow of the pressure tank, the discharge pressure is accurately controlled, the requirements of different materials and a homogenizing head are met, the phenomenon of excessive shearing or demulsification is avoided, liquid leakage is effectively prevented through a sealing rubber mat, the product consistency is improved through accurate flow and pressure control, the good emulsification effect is ensured, and the production efficiency is improved. The equipment loss is reduced, the service life is prolonged, and the discharging adjusting system is efficient and stable.

Description

Technical Field

[0001] This utility model relates to the field of homogenizer technology, and in particular to a discharge adjustment device for a high-speed shear homogenizer. Background Technology

[0002] High-speed shear homogenizers are commonly used in laboratories and industrial production. They are mainly used for homogenizing, dispersing, emulsifying, and refining materials. They generate strong shearing forces between the high-speed rotating rotor and stator to finely process materials. High-speed shear homogenizers are often used in fields requiring efficient processing and refining, and are especially suitable for processing high-viscosity materials. High-speed shear homogenizers can effectively improve the uniformity of material processing. They are suitable for materials of various viscosities and have a wide processing range.

[0003] During long-term use, the rotor and stator of the homogenizing head of a high-speed shear homogenizer undergo continuous mechanical wear. This wear leads to a decrease in homogenization efficiency, insufficient shear force on the material, and affects emulsification, dispersion, and homogenization, ultimately resulting in unstable product quality. Therefore, the homogenizing head needs to be replaced periodically. However, after replacing the homogenizing head of the high-speed shear homogenizer, the consistency of the produced salad dressing varies significantly, and phenomena such as over-shearing and demulsification occur. Therefore, this invention proposes a discharge adjustment device for a high-speed shear homogenizer to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-speed shear homogenizer discharge adjustment device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-speed shear homogenizer discharge regulating device includes a homogenizer body, a homogenizing head installed on the front side of the homogenizer body, a pressure tank installed at the front end of the homogenizing head, a booster pump installed on the pressure tank, an inner and outer sliding regulating pipe provided at the front end of the pressure tank, half-sleeves provided on the upper and lower sides of the regulating pipe, both half-sleeves being rotatably connected to the pressure tank, two regulating valve blocks provided at the front end of the regulating pipe, and a sliding groove opened at the front end of the regulating pipe, through which the two regulating valve blocks slide at the front end of the regulating pipe.

[0007] Preferably, the pressure tank has a corresponding regulating pipe opening at its front end, the opening is provided with a rectangular protrusion, and the regulating pipe has a limiting groove with a corresponding rectangular protrusion on both its upper and lower sides.

[0008] Preferably, a sealing gasket is provided on the inner side of the half-sleeve, and a torsion spring is provided at the junction of the half-sleeve.

[0009] Preferably, the two half-sleeves are provided with locking screw sleeves on their exteriors, and the two half-sleeves are provided with external threads corresponding to the locking screw sleeves on their exteriors.

[0010] Preferably, two screws are provided on one side of the front end of the regulating tube, the two screws are fixedly connected, and both screws are rotatably connected to the regulating tube.

[0011] Preferably, each of the two regulating valve blocks has a screw block fixed to its outer end, and the two screw blocks are respectively threadedly connected to the two screw rods.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model design achieves precise control of the discharge pressure by adjusting the internal volume and flow rate of the pressure tank, adapting to the needs of different materials and homogenizing heads, avoiding excessive shearing or demulsification caused by improper pressure. By adjusting the sliding of the regulating pipe and the sliding of the regulating valve block, the discharge flow rate can be dynamically adjusted to ensure the stability of material consistency during the production process.

[0014] 2. This utility model is designed to be easy to operate and maintain. The cooperation between the half-sleeve and the locking screw sleeve makes the sliding and positioning of the regulating tube more convenient. The sealing gasket effectively prevents liquid leakage, ensures efficient operation of the equipment, and the precise flow and pressure control improves product consistency, avoids quality fluctuations, and ensures good emulsification effect for products such as salad dressing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the discharge adjustment device for a high-speed shear homogenizer proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure of the pressure tank in the discharge regulating device of a high-speed shear homogenizer proposed in this utility model;

[0017] Figure 3 This is a side sectional view of the discharge adjustment device of a high-speed shear homogenizer proposed in this utility model;

[0018] Figure 4 This is a front cross-sectional view of the discharge adjustment device for a high-speed shear homogenizer proposed in this utility model.

[0019] In the diagram: 1. Homogenizer body; 2. Homogenizing head; 3. Pressure tank; 4. Booster pump; 5. Regulating pipe; 6. Half sleeve; 7. Locking nut; 8. Screw; 9. Regulating valve block; 10. Sealing gasket; 11. Slide groove; 12. Limiting groove. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-4 A high-speed shear homogenizer discharge adjustment device includes a homogenizer body 1, a homogenizing head 2 installed on the front side of the homogenizer body 1, a pressure tank 3 installed at the front end of the homogenizing head 2, a booster pump 4 installed on the pressure tank 3, an inner and outer sliding adjustment pipe 5 provided at the front end of the pressure tank 3, a corresponding pipe opening of the adjustment pipe 5 at the front end of the pressure tank 3, a rectangular protrusion provided at the pipe opening, and a limiting groove 12 corresponding to the rectangular protrusion on both the upper and lower sides of the adjustment pipe 5. The adjustment pipe 5 in the inner and outer sliding pressure tank 3 can change the volume of the pressure tank 3. Under the condition that the booster pump 4 provides a constant pressure in the pressure tank 3, the discharge pressure of the fluid inside the pressure tank 3 is different for different volumes. The discharge pressure is adjusted according to the different specifications of the homogenizing head 2, the material characteristics and production needs.

[0022] The regulating pipe 5 is provided with half-sleeves 6 on both the upper and lower sides. Both half-sleeves 6 are rotatably connected to the pressure tank 3. The inner side of the half-sleeve 6 is provided with a sealing gasket 10, and the junction of the half-sleeve 6 is provided with a torsion spring. The outer side of the two half-sleeves 6 is provided with a locking screw 7, and the outer side of the two half-sleeves 6 is provided with an external thread corresponding to the locking screw 7. When adjusting the regulating pipe 5 inside the pressure tank 3, first turn off the locking screw 7 on the outer side of the two half-sleeves 6. The two half-sleeves 6 are turned off by the torsion spring. At this time, the regulating pipe 5 loses the squeezing and positioning of the two half-sleeves 6, and the position of the regulating pipe 5 can be slid easily. After the adjustment position is determined, turn the two half-sleeves 6 so that the two half-sleeves 6 are close to the surface of the regulating pipe 5. Then tighten the locking screw 7 on the outer side of the two half-sleeves 6. The sealing gasket 10 on the inner side of the half-sleeve 6 is close to the gap between the regulating pipe 5 and the pressure tank 3, which can prevent water from flowing out of the gap between the regulating pipe 5 and the pressure tank 3.

[0023] Two regulating valve blocks 9 are provided at the front end of the regulating pipe 5. A sliding groove 11 is opened at the front end of the regulating pipe 5. The two regulating valve blocks 9 slide at the front end of the regulating pipe 5 through the sliding groove 11. Two screws 8 are provided on one side of the front end of the regulating pipe 5. The two screws 8 are fixedly connected and rotatably connected to the regulating pipe 5. Screw blocks are fixed at the outer ends of the two regulating valve blocks 9. The two screw blocks are threadedly connected to the two screws 8 respectively. By rotating the screws 8, the two regulating valve blocks 9 at the opening of the regulating pipe 5 move closer or further away from each other. When the two regulating valve blocks 9 move away from each other, the opening of the regulating pipe 5 increases, and when the two regulating valve blocks 9 move closer, the opening of the regulating pipe 5 decreases. By changing the size of the opening of the regulating pipe 5, the fluid flow rate can be adjusted, so that the flow rate can be dynamically adjusted according to production requirements. The discharge flow rate can be adjusted according to the product consistency requirements to maintain the appropriate consistency of the salad dressing and ensure that the material does not undergo excessive shearing or demulsification when passing through the homogenizing head 2 due to excessive flow rate.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A discharge adjustment device for a high-speed shear homogenizer, comprising a homogenizer body (1), characterized in that, The homogenizer body (1) is equipped with a homogenizing head (2) on the front side. A pressure tank (3) is installed at the front end of the homogenizing head (2). A booster pump (4) is installed on the pressure tank (3). An internally and externally sliding regulating pipe (5) is provided at the front end of the pressure tank (3). Half-sleeves (6) are provided on both the upper and lower sides of the regulating pipe (5). The two half-sleeves (6) are rotatably connected to the pressure tank (3). Two regulating valve blocks (9) are provided at the front end of the regulating pipe (5). A sliding groove (11) is opened at the front end of the regulating pipe (5). The two regulating valve blocks (9) slide on the front end of the regulating pipe (5) through the sliding groove (11).

2. The discharge adjustment device for a high-speed shear homogenizer according to claim 1, characterized in that, The pressure tank (3) has a corresponding regulating pipe (5) opening at the front end, and a rectangular protrusion is provided at the pipe opening. The regulating pipe (5) has a corresponding rectangular protrusion limiting groove (12) on both the upper and lower sides.

3. The discharge adjustment device for a high-speed shear homogenizer according to claim 1, characterized in that, A sealing gasket (10) is provided on the inner side of the half sleeve (6), and a torsion spring is provided at the junction of the half sleeve (6).

4. The discharge adjustment device for a high-speed shear homogenizer according to claim 1, characterized in that, The two half-sleeves (6) are provided with locking screw sleeves (7) on the outside, and the two half-sleeves (6) are provided with external threads corresponding to the locking screw sleeves (7).

5. The discharge adjustment device for a high-speed shear homogenizer according to claim 1, characterized in that, Two screws (8) are provided on one side of the front end of the regulating tube (5). The two screws (8) are fixedly connected, and both screws (8) are rotatably connected to the regulating tube (5).

6. The discharge adjustment device for a high-speed shear homogenizer according to claim 1, characterized in that, Both regulating valve blocks (9) have screw blocks fixed to their outer ends, and the two screw blocks are threadedly connected to the two screw rods (8).

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