Chromium-free passivator processing device
By coordinating the installation and drive components, the problem of insufficient control over the oxidant addition rate in the chromium-free passivator processing unit was solved, achieving full reaction between materials and additives and improving production quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG WUYUAN TECH CO LTD
- Filing Date
- 2025-05-17
- Publication Date
- 2026-05-15
AI Technical Summary
Existing chromium-free passivating agent processing equipment cannot control the feeding speed when adding oxidant, resulting in insufficient mixing reaction and affecting production quality.
By using a combination of mounting and driving components, the rotation of the mounting shaft, mixing bracket, and mixing disc is achieved through the adjustment of the motor and the movable motor, thereby realizing stepped discharge and mixing and ensuring the full reaction of materials and additives.
This technology enables the dual addition of materials and additives, along with rapid mixing, thereby improving the production quality and performance of chromium-free passivation solutions.
Smart Images

Figure CN224236769U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chromium-free passivating agent production technology, and in particular to chromium-free passivating agent processing equipment. Background Technology
[0002] The function of metal passivators is to form an inorganic protective film on the surface of die-cast aluminum. This protective film can significantly improve the corrosion resistance of the metal, protect the color of the metal, and enhance its appearance. Chromium-free passivators are more environmentally friendly than traditional metal passivators because they do not contain chromium.
[0003] Patent publication number CN215540197U discloses a stirring device for the production of chromium-free passivation solution, including a stirring drum. A top cover plate is fitted onto the top of the stirring drum, and a stirring sampling tube is installed at the bottom of the top cover plate. Stirring rods are equidistantly mounted around the surface of the stirring sampling tube, and suction nozzles are mounted on the surface of the stirring rods. A sampling hose is installed inside the stirring sampling tube, and a branch pipe is connected to the end of the sampling hose. The end of the branch pipe extends into the interior of the stirring rods and connects to the output end of the suction nozzles. Oxidant delivery pipes are installed on the inner wall of the stirring drum at equal intervals. This utility model, by incorporating a stirring sampling tube, can simultaneously achieve stirring and multi-gradient sampling within the stirring drum, thereby ensuring comprehensive and reliable sampling results. This helps operators obtain accurate test results, avoids over-stirring or under-stirring, and improves stirring efficiency.
[0004] However, the above-mentioned feeding device still has certain shortcomings when adding materials. Generally, when the chromium-free passivating agent processing device is producing chromium-free passivating agent, the addition of sulfuric acid as an oxidant is often done in a single quantitative manner, and the feeding speed cannot be controlled during the addition process. Then, when the materials are mixed and reacted, the materials cannot be mixed and reacted quickly, which affects the production quality of the chromium-free passivating solution and thus reduces the effect of use. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a chromium-free passivating agent processing device.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a chromium-free passivating agent processing device, including an assembly bracket, a processing barrel being fixedly connected through and fixedly attached to the top of the assembly bracket, an observation port being opened on the surface of the processing barrel, an observation plate being fixedly connected between the two sides of the inner wall of the observation port, a receiving shell being fixedly connected to the bottom of the processing barrel, a discharge pipe being fixedly connected to the surface of the processing barrel, a discharge valve being connected to the side wall of the discharge pipe, an installation channel being fixedly connected to the top of the processing barrel, an installation sleeve being fixedly fitted to the outer wall of the processing barrel, two installation measuring cylinders being fixedly connected to the top of the installation sleeve, an installation feed hopper being fixedly connected to the top of the installation measuring cylinder, an installation pipe being fixedly connected to the bottom of the installation measuring cylinder, the end of the installation pipe being fixedly connected to and communicating with the installation channel, an installation valve being connected to the side wall of the installation pipe, and an installation component being connected to the surface of the installation channel;
[0007] Two fixed recesses are fixedly connected to the top of the processing barrel. A fixed rotating shaft is rotatably connected between the two sides of the inner wall of the fixed recesses. A fixed tamping bracket is fixedly sleeved on the outer wall of the fixed rotating shaft. A drive assembly is rotatably connected to the bottom of the processing barrel.
[0008] As a further description of the above technical solution:
[0009] The mounting assembly includes two symmetrical mounting shafts that pass through and are rotatably connected to the surface of the mounting channel. One end of each mounting shaft is fixedly connected to a mounting gear, and the other end of each mounting shaft is rotatably connected to the inner wall of the mounting channel. A mounting baffle is fixedly sleeved on the outer wall of each mounting shaft, and an adjustment bracket is fixedly connected between the two sides of the outer wall of the mounting channel.
[0010] As a further description of the above technical solution:
[0011] An adjustment motor is fixedly connected to the surface of the adjustment bracket. An adjustment rod is fixedly connected to the output end of the adjustment motor. The end of the adjustment rod passes through the adjustment bracket and the mounting channel and is rotatably connected to the inner wall of the mounting channel. An adjustment gear and an adjustment baffle are fixedly sleeved on the outer wall of the adjustment rod. The adjustment gear meshes with two mounting gears.
[0012] As a further description of the above technical solution:
[0013] The drive assembly includes a drive rod rotatably connected to the inner bottom. A drive push plate and a drive stirring bracket are fixedly sleeved on the outer wall of the drive rod. One end of the drive rod passes through the processing barrel and the receiving shell and extends into the interior of the receiving shell. A drive worm gear is fixedly connected to one end of the drive rod.
[0014] As a further description of the above technical solution:
[0015] A drive tamping disc is movably sleeved on the outer wall of the drive rod, and a drive retaining ring is fixedly sleeved on the outer wall of the drive rod. Two connecting push rods are provided inside the receiving shell. One end of the connecting push rod passes through the receiving shell and the processing barrel and is fixedly connected to a connecting gasket. The other end of the connecting push rod is fixedly connected to a connecting arc block.
[0016] As a further description of the above technical solution:
[0017] A connecting spring is movably sleeved on the outer wall of the connecting push rod. The two ends of the connecting spring are fixedly connected to the side wall of the connecting arc block and the side wall of the receiving shell, respectively. A connecting sealing sleeve is provided at the connection between the processing barrel and the connecting push rod. A movable component is connected to the side wall of the receiving shell.
[0018] As a further description of the above technical solution:
[0019] The movable component includes a movable motor fixedly connected to the side wall of the receiving shell, and a movable rod fixedly connected to the output end of the movable motor. The end of the movable rod passes through the receiving shell and is rotatably connected to the inner wall of the receiving shell.
[0020] As a further description of the above technical solution:
[0021] A movable worm is fixedly sleeved on the outer wall of the movable rod, and the movable worm is meshed with a drive worm wheel. Two movable cams are fixedly sleeved on the outer wall of the movable rod.
[0022] This utility model has the following beneficial effects:
[0023] The mounting components allow for the coordination of the mounting shaft, mounting gear, adjusting bracket, adjusting motor, adjusting rod, adjusting gear, and adjusting baffle. The adjusting motor drives the adjusting gear and adjusting baffle on the adjusting rod to rotate. Because the adjusting gear meshes with two mounting gears, it drives the mounting shaft and mounting baffle on the mounting gear to rotate, resulting in a stepped material discharge pattern between the two mounting baffles and the adjusting baffle, thus controlling the material addition speed. The movable components allow for the coordination of the movable motor, movable rod, movable worm gear, and movable cam. The movable motor drives the movable worm gear and two movable cams on the movable rod to rotate. The drive components allow for the coordination of the drive rod, drive push plate, drive mixing bracket, drive tamping disc, drive retaining ring, drive worm gear, connecting push rod, connecting arc block, connecting spring, and connecting seal. The system is designed with a worm gear that drives a drive worm wheel to rotate. This drive worm wheel, in turn, rotates the drive rod, drive push plate, and drive mixing bracket. The drive mixing bracket then stirs the materials and additives. Simultaneously, the drive push plate pushes the fixed mixing bracket back and forth to mix the materials. A movable cam pushes the corresponding connecting arc block, which in turn moves the connecting push rod and connecting spring along the direction between the receiving shell and the processing barrel. The connecting push rod also drives the connecting gasket to push the drive mixing disc along the drive rod, further mixing the materials. This ensures a thorough reaction of the materials and additives, allowing for double addition and rapid stirring as needed, thus improving the overall performance. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of the chromium-free passivating agent processing device proposed in this utility model.
[0025] Figure 2 This is a schematic diagram of the internal structure of the installation channel of the chromium-free passivating agent processing device proposed in this utility model;
[0026] Figure 3 for Figure 1 Enlarged structural diagram at point A;
[0027] Figure 4 This is a schematic diagram of the internal structure of the processing barrel of the chromium-free passivating agent processing device proposed in this utility model.
[0028] Figure 5 for Figure 4 Enlarged structural diagram at point B.
[0029] Legend:
[0030] 1. Assembly bracket; 2. Processing bucket; 3. Observation plate; 4. Receiving shell; 5. Discharge pipe; 6. Installation channel; 7. Installation pipe; 8. Installation measuring cylinder; 9. Installation feed hopper; 10. Installation shaft; 11. Installation gear; 12. Adjusting bracket; 13. Adjusting motor; 14. Adjusting rod; 15. Adjusting gear; 16. Adjusting baffle; 17. Fixing recess; 18. Fixing shaft; 19. Fixing tamping bracket; 20. Drive rod; 21. Drive push plate; 22. Drive mixing bracket; 23. Drive tamping disc; 24. Drive retaining ring; 25. Drive worm gear; 26. Connecting push rod; 27. Connecting arc block; 28. Connecting spring; 29. Connecting sealing sleeve; 30. Movable motor; 31. Movable rod; 32. Movable worm gear; 33. Movable cam. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1-5The present invention provides a chromium-free passivating agent processing device, comprising an assembly bracket 1, a processing barrel 2 connected and fixedly connected to the top of the assembly bracket 1, an observation port on the surface of the processing barrel 2, an observation plate 3 fixedly connected between the two sides of the inner wall of the observation port, a receiving shell 4 fixedly connected to the bottom of the processing barrel 2, a discharge pipe 5 fixedly connected to the surface of the processing barrel 2, a discharge valve connected to the side wall of the discharge pipe 5, an installation channel 6 fixedly connected to the top of the processing barrel 2, an installation sleeve fixedly fitted to the outer wall of the processing barrel 2, two installation measuring cylinders 8 fixedly connected to the top of the installation sleeve, an installation feed hopper 9 fixedly connected to the top of the installation measuring cylinders 8, an installation pipe 7 fixedly connected to the bottom of the installation measuring cylinders 8, the end of the installation pipe 7 fixedly connected to and communicating with the installation channel 6, an installation valve connected to the side wall of the installation pipe 7, and an installation component connected to the surface of the installation channel 6. The installation component controls the addition or removal of chromium-free passivating agents. The flow rate of the chromium passivating agent material, the installation assembly includes two symmetrical installation shafts 10 that penetrate and are rotatably connected to the surface of the installation channel 6. One end of the installation shaft 10 is fixedly connected to an installation gear 11, and the other end of the installation shaft 10 is rotatably connected to the inner wall of the installation channel 6. An installation baffle is fixedly sleeved on the outer wall of the installation shaft 10. An adjustment bracket 12 is fixedly connected between the two sides of the outer wall of the installation channel 6. An adjustment motor 13 is fixedly connected to the surface of the adjustment bracket 12. An adjustment rod 14 is fixedly connected to the output end of the adjustment motor 13. The end of the adjustment rod 14 penetrates the adjustment bracket 12 and the installation channel 6 and is rotatably connected to the inner wall of the installation channel 6. An adjustment gear 15 and an adjustment baffle 16 are fixedly sleeved on the outer wall of the adjustment rod 14. The adjustment gear 15 is meshed with the two installation gears 11. The adjustment motor 13 drives the adjustment rod 14 to rotate.
[0033] Two fixed recesses 17 are fixedly connected to the top of the processing barrel 2. A fixed rotating shaft 18 is rotatably connected between the two sides of the inner wall of the fixed recesses 17. A fixed tamping bracket 19 is fixedly sleeved on the outer wall of the fixed rotating shaft 18. A drive assembly is rotatably connected to the bottom of the processing barrel 2. The drive assembly includes a drive rod 20 rotatably connected to the bottom of the inner wall. A drive push plate 21 and a drive stirring bracket 22 are fixedly sleeved on the outer wall of the drive rod 20. One end of the drive rod 20 passes through the processing barrel 2 and the receiving shell 4 and extends into the interior of the receiving shell 4. A drive worm gear 25 is fixedly connected to one end of the drive rod 20. A drive tamping disc 23 is movably sleeved on the outer wall of the drive rod 20. There is a drive retaining ring 24. Inside the receiving shell 4, there are two connecting push rods 26. One end of the connecting push rod 26 passes through the receiving shell 4 and the processing barrel 2 and is fixedly connected to a connecting gasket. The other end of the connecting push rod 26 is fixedly connected to a connecting arc block 27. A connecting spring 28 is movably sleeved on the outer wall of the connecting push rod 26. The two ends of the connecting spring 28 are fixedly connected to the side wall of the connecting arc block 27 and the side wall of the receiving shell 4, respectively. A connecting sealing sleeve 29 is provided at the connection between the processing barrel 2 and the connecting push rod 26. The connecting push rod 26 drives the connecting gasket to push the driving tamping disc 23 to move, so that the driving tamping disc 23 can achieve the purpose of tamping and mixing the materials and additives.
[0034] The receiving housing 4 has a movable component connected to its side wall. The movable component includes a movable motor 30 fixedly connected to the side wall of the receiving housing 4. A movable rod 31 is fixedly connected to the output end of the movable motor 30. The end of the movable rod 31 passes through the receiving housing 4 and is rotatably connected to the inner wall of the receiving housing 4. A movable worm gear 32 is fixedly sleeved on the outer wall of the movable rod 31. The movable worm gear 32 is meshed with the drive worm wheel 25. Two movable cams 33 are fixedly sleeved on the outer wall of the movable rod 31. The movable motor 30 drives the movable rod 31 to rotate.
[0035] Working principle: In use, the additive to be added is first discharged into the bottom of the measuring cylinder 8 through the feeding hopper 9. Since the measuring cylinder 8 is equipped with the installation pipe 7, the installation valve on the installation pipe 7 is activated at the same time to control the speed at which the additive or purifying agent passes through the installation pipe 7 and is discharged into the installation channel 6. Then, the regulating motor 13 is started, which drives the regulating gear 15 and the regulating baffle 16 on the regulating rod 14 to rotate. Then, the regulating gear 15 meshes with the two installation gears 11, which drives the installation shaft 10 and the installation baffle on the installation gear 11 to rotate. This makes the two installation baffles and the regulating baffle 16 cooperate in a stepped discharge method, thereby controlling the speed of adding materials.
[0036] Next, the movable motor 30 is started, which drives the movable worm gear 32 on the movable rod 31 to rotate. Then, the movable worm gear 32 also drives the drive worm wheel 25 to rotate, which in turn drives the drive rod 20, the drive push plate 21, and the drive mixing bracket 22 to rotate. The drive mixing bracket 22 then stirs the materials and additives. At the same time, the drive push plate 21 provides a pushing force to its corresponding fixed tamping bracket 19, causing the fixed tamping bracket 19 to tamp and mix the materials back and forth along the direction on the fixed rotating shaft 18.
[0037] Two movable cams 33 are installed on the movable rod 31. The movable cams 33 push the corresponding connecting arc block 27 with a pushing force. Then, the connecting arc block 27 also drives the connecting push rod 26 and the connecting spring 28 to move along the direction of the receiving shell 4 and the processing barrel 2. At the same time, a connecting sealing sleeve 29 is installed between the connecting push rod 26 and the processing barrel 2 to seal the material. Then, the connecting push rod 26 drives the connecting gasket to move. At the same time, the connecting gasket also pushes the driving tamping disc 23 with a pushing force and moves along the direction of the driving rod 20, so that the driving tamping disc 23 further tamps and mixes the material. Then, the driving retaining ring 24 on the connecting push rod 26 acts as a stop to prevent the driving tamping disc 23 from returning to its original position after being pushed, so that the material and additives react fully.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A chromium-free passivating agent processing apparatus, comprising an assembly bracket (1), characterized in that: The top of the assembly bracket (1) is connected to a processing barrel (2), the surface of the processing barrel (2) is provided with an observation port, the two sides of the inner wall of the observation port are fixedly connected to an observation plate (3), the bottom of the processing barrel (2) is fixedly connected to a receiving shell (4), and the surface of the processing barrel (2) is fixedly connected to a discharge pipe (5). The discharge pipe (5) is connected to a discharge valve on its side wall, the processing barrel (2) is fixedly connected to an installation channel (6) on its top, the processing barrel (2) is fixedly fitted with an installation sleeve on its outer side wall, and the installation sleeve is fixedly connected to two installation measuring cylinders (8) on its top. The top of the measuring cylinder (8) is fixedly connected to the feeding hopper (9), the bottom of the measuring cylinder (8) is fixedly connected to the installation pipe (7), the end of the installation pipe (7) is fixed and connected to the installation channel (6), the side wall of the installation pipe (7) is connected to the installation valve, and the surface of the installation channel (6) is connected to the installation component; The processing barrel (2) has two fixed recesses (17) fixedly connected to the top. A fixed shaft (18) is rotatably connected between the two sides of the inner wall of the fixed recesses (17). A fixed tamping bracket (19) is fixedly sleeved on the outer wall of the fixed shaft (18). A drive assembly is rotatably connected to the bottom of the processing barrel (2).
2. The chromium-free passivating agent processing apparatus according to claim 1, characterized in that: The mounting assembly includes two symmetrical mounting shafts (10) that pass through and are rotatably connected to the surface of the mounting channel (6). One end of the mounting shaft (10) is fixedly connected to a mounting gear (11), and the other end of the mounting shaft (10) is rotatably connected to the inner wall of the mounting channel (6). A mounting baffle is fixedly sleeved on the outer wall of the mounting shaft (10), and an adjusting bracket (12) is fixedly connected between the two sides of the outer wall of the mounting channel (6).
3. The chromium-free passivating agent processing apparatus according to claim 2, characterized in that: An adjustment motor (13) is fixedly connected to the surface of the adjustment bracket (12). An adjustment rod (14) is fixedly connected to the output end of the adjustment motor (13). The end of the adjustment rod (14) passes through the adjustment bracket (12) and the mounting channel (6) and is rotatably connected to the inner wall of the mounting channel (6). An adjustment gear (15) and an adjustment baffle (16) are fixedly sleeved on the outer wall of the adjustment rod (14). The adjustment gear (15) meshes with two mounting gears (11).
4. The chromium-free passivating agent processing apparatus according to claim 1, characterized in that: The drive assembly includes a drive rod (20) rotatably connected to the inner bottom. A drive push plate (21) and a drive stirring bracket (22) are fixedly sleeved on the outer wall of the drive rod (20). One end of the drive rod (20) passes through the processing barrel (2) and the receiving shell (4) and extends into the inside of the receiving shell (4). A drive worm gear (25) is fixedly connected to one end of the drive rod (20).
5. The chromium-free passivating agent processing apparatus according to claim 4, characterized in that: The drive rod (20) is movably sleeved with a drive tamping disc (23) on its outer side wall, and a drive retaining ring (24) is fixedly sleeved on its outer side wall. The receiving shell (4) is provided with two connecting push rods (26). One end of the connecting push rod (26) passes through the receiving shell (4) and the processing barrel (2) and is fixedly connected with a connecting gasket. The other end of the connecting push rod (26) is fixedly connected with a connecting arc block (27).
6. The chromium-free passivating agent processing apparatus according to claim 5, characterized in that: A connecting spring (28) is movably sleeved on the outer wall of the connecting push rod (26). The two ends of the connecting spring (28) are fixedly connected to the side wall of the connecting arc block (27) and the side wall of the receiving shell (4), respectively. A connecting sealing sleeve (29) is provided at the connection between the processing barrel (2) and the connecting push rod (26). A movable component is connected to the side wall of the receiving shell (4).
7. The chromium-free passivating agent processing apparatus according to claim 6, characterized in that: The movable component includes a movable motor (30) fixedly connected to the side wall of the receiving shell (4), and a movable rod (31) fixedly connected to the output end of the movable motor (30). The end of the movable rod (31) passes through the receiving shell (4) and is rotatably connected to the inner wall of the receiving shell (4).
8. The coating remover preparation reaction apparatus according to claim 7, characterized in that: The movable rod (31) has a movable worm gear (32) fixedly sleeved on its outer side wall. The movable worm gear (32) is meshed with the drive worm wheel (25). The movable rod (31) has two movable cams (33) fixedly sleeved on its outer side wall.