Linear cover knocking dust remover

Abstract

The utility model relates to a linear cover-knocking dust remover which comprises a case, a mounting bracket, a conveyor belt mechanism, a material taking mechanism, an electrostatic dust removal mechanism, a dust blowing mechanism, a cover-knocking dust removal mechanism, two driving components, a chain plate belt and a dust removal component, the conveyor belt mechanism is used for placing bottle caps to be dedusted; the material taking mechanism, the electrostatic dust collection mechanism and the dust blowing mechanism are connected with a driving assembly to drive the driving assembly to move back and forth on the chain plate belt, so that material taking and discharging, electrostatic dust collection and dust blowing of the bottle caps are realized; the cap knocking and dust removing mechanism is connected with the other driving assembly, drives the cap knocking and dust removing mechanism to be connected with the other driving assembly and drives the cap knocking and dust removing mechanism to move front and back on the chain plate belt, and the cap knocking and dust removing mechanism is used for transferring the bottle caps on the dust blowing station to the cap knocking and dust removing station, knocking the bottle caps up and down and then sucking away dust. Up-and-down cap knocking dust removal of the bottle cap is achieved.

Description

Technical Field

[0001] This utility model relates to the field of bottle cap dust removal technology, specifically a linear cap-tapping dust removal machine. Background Technology

[0002] Bottle caps are used to seal bottles. Depending on their function, bottle caps come in different shapes and have different opening methods. For example, mineral water bottle caps are round and screwed on; aluminum can caps are ring-shaped and pulled on; meat can caps have no fixed shape and are torn open as they are; syringe bottle caps are made of one piece of glass and require grinding with a grinding wheel before being popped open; and beer bottle caps, a favorite among men, are pried open. Bottle cap designs are incredibly diverse, with designers racking their brains to make them more innovative and attractive. Bottle caps are a crucial part of food and beverage packaging and are the first point of contact between consumers and the product. Bottle caps maintain the airtightness of the contents and also provide anti-theft and security functions, thus they are widely used in bottled products. Therefore, bottle caps are an upstream industry for the food, beverage, wine, chemical, and pharmaceutical industries, and are a key product in bottle packaging. Early bottle cap development involved cork, tin crown caps, and screw caps. Today, we continue to develop aluminum long-neck caps, carbonated beverage caps, heat-filled aluminum caps, injection caps, medicine caps, flip-top ring caps, safety claw caps, and plastic bottle caps, among other products.

[0003] In existing bottle cap dust removal technologies, most bottle cap factories currently use manual air gun dust removal, which has low dust removal efficiency. Therefore, in order to improve the efficiency of bottle cap dust removal, dust removal machines are used to replace manual dust removal. However, most of these machines directly blow air into the inside of the bottle cap, which results in poor dust removal and some stubborn dust cannot be blown out. Therefore, there is an urgent need for a new type of auxiliary cap twisting tooling component to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a linear cap-tapping dust removal machine to solve the technical problem of poor dust removal effect of existing bottle caps.

[0006] (II) Technical Solution

[0007] This utility model provides the following technical solution: a linear knocking dust removal machine, including a chassis, a mounting bracket, a conveyor belt mechanism located below the mounting bracket, and a material picking mechanism, an electrostatic dust removal mechanism, a dust blowing mechanism, and a knocking dust removal mechanism located on the mounting bracket;

[0008] The mounting bracket is equipped with two drive components and a chain plate belt. The two drive components are connected to the material handling mechanism, the electrostatic dust removal mechanism, the dust blowing mechanism, and the cover knocking dust removal mechanism, driving the mechanisms on them to move on the chain plate belt.

[0009] The conveyor belt mechanism includes a conveyor belt support and a conveyor belt mounted on the conveyor belt support. The rear end of the conveyor belt mechanism extends below the material handling mechanism. The material handling mechanism, the electrostatic dust removal mechanism, the dust blowing mechanism, and the cap knocking dust removal mechanism are arranged side by side.

[0010] The mounting bracket is equipped with multiple dust removal components adapted to the electrostatic dust removal mechanism, the dust blowing mechanism, and the cap knocking dust removal mechanism.

[0011] Preferably, the material handling mechanism, electrostatic dust removal mechanism, and dust blowing mechanism have the same structure, including a first movable plate, a first cylinder, a first lifting plate, and a suction cup assembly. The first movable plate is slidably connected to the chain belt, the first cylinder is disposed on the first movable plate, the telescopic rod of the first cylinder is connected to the first lifting plate, and the suction cup assembly is disposed on the first lifting plate.

[0012] Preferably, the knocking dust removal mechanism includes a second movable plate, a second cylinder, a second lifting plate, and a knocking rod assembly. The second movable plate is slidably connected to the chain belt, the second cylinder is disposed on the second movable plate, the telescopic rod of the second cylinder is connected to the second lifting plate, and the knocking rod assembly is disposed on the second lifting plate.

[0013] Preferably, the striking rod assembly includes a fixed striking rod, a movable striking rod, a guide rod, a striking rod cylinder, and a striking rod cylinder mounting bracket. The fixed striking rod and the striking rod cylinder mounting bracket are respectively disposed at the bottom of the second lifting plate. The guide rod is disposed between the fixed striking rod and the striking rod cylinder mounting bracket. The striking rod cylinder is horizontally disposed on the striking rod cylinder mounting bracket. The movable striking rod passes through the guide rod and is connected to the telescopic rod of the striking rod cylinder.

[0014] Preferably, the dust removal assembly includes a dust removal mounting base, a dust removal hood, and a dust removal nozzle. The two ends of the dust removal mounting base are mounted on the mounting platform of the chassis. The dust removal nozzle is located inside the dust removal hood. The bottom of the dust removal hood is provided with an exhaust port. An exhaust fan is connected to the outside of the exhaust port to remove the dust inside the bottle cap.

[0015] Preferably, the drive assembly includes a motor, a drive wheel, a driven wheel, a timing belt, and a movable block. The output shaft of the motor is connected to the drive wheel, the drive wheel and the driven wheel are connected by the timing belt, and the movable block is disposed on the timing belt to drive the movable plate to move back and forth.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a linear tapping dust collector, which has the following beneficial effects:

[0018] This utility model relates to a linear cap-tapping dust removal machine, which mainly includes a chassis, a mounting bracket, a conveyor belt mechanism, a material handling mechanism, an electrostatic dust removal mechanism, a dust blowing mechanism, a cap-tapping dust removal mechanism, two drive components, a chain conveyor, and a dust removal component. The conveyor belt mechanism is used to place bottle caps to be dusted. The material handling mechanism, electrostatic dust removal mechanism, and dust blowing mechanism are connected to a drive component, which drives them to move back and forth on the chain conveyor to realize the material handling, electrostatic dust removal, and dust blowing of the bottle caps. The material handling mechanism is used to pick up the bottle caps on the conveyor belt mechanism and transfer them to the electrostatic dust removal station for dust removal. The electrostatic dust removal mechanism is used to electrostatically blow and extract dust from the bottle caps. The dust blowing machine... The first component is used to transfer bottle caps from the electrostatic dust removal station to the blowing station for ordinary blowing and dust extraction. The second component is used to transfer bottle caps from the blowing station to the tapping station and tap the caps up and down to remove dust. The third component is connected to another drive assembly, which in turn is connected to another drive assembly and moves back and forth on the chain conveyor to achieve tapping and dust removal of bottle caps. The fourth component is set on the workbench of the machine and includes three components, located below the electrostatic dust removal station, the blowing station, and the tapping station, respectively. These components are used to completely extract and remove dust from the bottle caps to ensure the dust removal effect. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the internal structure of an embodiment of the linear tapping dust collector of this utility model;

[0020] Figure 2 This is a three-dimensional structural diagram of an embodiment of the linear tapping dust collector of this utility model;

[0021] Figure 3 This is a schematic diagram of the material handling mechanism, electrostatic dust removal mechanism, and dust blowing mechanism of an embodiment of the linear tapping dust collector of this utility model.

[0022] Figure 4 This is a schematic diagram of the structure of the cap-tapping dust removal mechanism and drive assembly of the material handling mechanism in an embodiment of the linear cap-tapping dust removal machine of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the cap-tapping dust removal mechanism of the material handling mechanism in an embodiment of the linear cap-tapping dust removal machine of this utility model;

[0024] Figure 6 This is a schematic diagram of the dust removal component of the material handling mechanism in an embodiment of the linear tapping dust removal machine of this utility model.

[0025] In the diagram: 1. Chassis; 2. Mounting bracket; 3. Conveyor belt mechanism; 31. Conveyor belt bracket; 32. Conveyor belt; 4. Material handling mechanism; 41. First movable plate; 42. First cylinder; 43. First lifting plate; 44. Suction cup assembly; 45. Suction cup spring; 5. Electrostatic dust removal mechanism; 6. Dust blowing mechanism; 7. Cover knocking dust removal mechanism; 71. Second movable plate; 72. Second cylinder; 73. Second lifting plate; 74. 741. Knocking rod assembly; 742. Fixed knocking rod; 743. Movable knocking rod; 744. Guide rod; 745. Knocking rod cylinder; 746. Knocking rod cylinder mounting bracket; 8. Drive assembly; 81. Motor; 82. Drive wheel; 83. Driven wheel; 84. Synchronous belt; 85. Movable block; 9. Chain plate belt; 10. Dust removal assembly; 101. Dust removal mounting base; 102. Dust removal hood; 103. Dust removal nozzle; 104. Exhaust vent. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes a linear knocking dust collector.

[0028] Please see Figure 1-6 The linear knocking dust collector includes a housing 1, a mounting bracket 2, a conveyor belt mechanism 3 located below the mounting bracket, a material handling mechanism 4, an electrostatic dust removal mechanism 5, a dust blowing mechanism 6, and a knocking dust removal mechanism 7 located on the mounting bracket 2.

[0029] The mounting bracket 2 is equipped with two drive components 8 and a chain belt 9. The two drive components 8 are connected to the material handling mechanism 4, the electrostatic dust removal mechanism 5, the dust blowing mechanism 6, and the knocking dust removal mechanism 7, driving the mechanisms on them to move on the chain belt 9. Below the mounting bracket 2 are multiple dust removal components 10 adapted to the electrostatic dust removal mechanism 5, the dust blowing mechanism 6, and the knocking dust removal mechanism 7.

[0030] The conveyor belt mechanism 3 includes a conveyor belt support 31 and a conveyor belt 32 mounted on the conveyor belt support. The rear end of the conveyor belt mechanism 3 extends below the material handling mechanism 4. The material handling mechanism 4, the electrostatic dust removal mechanism 5, the dust blowing mechanism 6, and the cap-knocking dust removal mechanism 7 are arranged side by side. The conveyor belt feeding can be stopped intermittently to facilitate the material handling mechanism 4 to pick up and put down materials.

[0031] This utility model discloses a linear cap-tapping dust removal machine, comprising a chassis 1, a mounting bracket 2, a conveyor belt mechanism 3, a material handling mechanism 4, an electrostatic dust removal mechanism 5, a dust blowing mechanism 6, a cap-tapping dust removal mechanism 7, two drive components 8, a chain conveyor 9, and a dust removal component 10. The conveyor belt mechanism 3 is mounted on the surface of the workbench of the chassis 1, on which multiple bottle caps to be dusted are placed. The mounting bracket 2 is mounted on the surface of the workbench and is used to hold the material handling mechanism 4, the electrostatic dust removal mechanism 5, the dust blowing mechanism 6, the cap-tapping dust removal mechanism 7, the two drive components 8, and the chain conveyor 9. The material handling mechanism 4, the electrostatic dust removal mechanism 5, and the dust blowing mechanism 6 are connected to a drive component 8, driving it to move back and forth on the chain conveyor 9, realizing the material handling, electrostatic dust removal, and dust blowing of the bottle caps. The material handling mechanism 4 is used to pick up bottle caps from the conveyor belt mechanism 3. The bottle caps are then transferred to the electrostatic dust removal station for dust removal. The electrostatic dust removal mechanism 5 is used to electrostatically blow and extract dust from the bottle caps. The blowing mechanism 6 is used to transfer the bottle caps from the electrostatic dust removal station to the blowing station for ordinary blowing and extraction. The cap-tapping dust removal mechanism 7 is used to transfer the bottle caps from the blowing station to the cap-tapping dust removal station, tap the bottle caps up and down, and then suck away the dust. The cap dust removal mechanism 7 is connected to another drive component 8, which is also connected to another drive component 8, and drives it to move back and forth on the chain belt 9 to realize the cap-tapping dust removal. The dust removal components 10 are set on the workbench of the machine box 1, including three, which are located below the electrostatic dust removal station, the blowing station, and the cap-tapping dust removal station, respectively, to completely extract and remove the dust inside the bottle caps, ensuring the dust removal effect of the bottle caps.

[0032] In a preferred embodiment, refer to Figure 3 and Figure 5 The material handling mechanism 4, electrostatic dust removal mechanism 5, and dust blowing mechanism 6 of the linear cap-tapping dust removal machine have the same or similar structures, including a first movable plate 41, a first cylinder 42, a first lifting plate 43, and a suction cup assembly 44. The first movable plate 41 is slidably connected to the chain belt 9, the first cylinder 42 is mounted on the first movable plate 41, the telescopic rod of the first cylinder 42 is connected to the first lifting plate 43, and the suction cup assembly 44 is mounted on the first lifting plate 43. The cap-tapping dust removal mechanism 7 includes a second movable plate 71, a second cylinder 72, a second lifting plate 73, and a tapping rod assembly 74. The second movable plate 71 is slidably connected to the chain belt 9, the second cylinder 72 is mounted on the second movable plate 71, the telescopic rod of the second cylinder 72 is connected to the second lifting plate 73, and the tapping rod assembly 74 is mounted on the second lifting plate 73.

[0033] Specifically, the material handling mechanism 4, the electrostatic dust removal mechanism 5, and the dust blowing mechanism 6 have the same or similar structures and are all used to remove dust from bottle caps; they include a first movable plate 41, a first cylinder 42, a first lifting plate 43, and a suction cup assembly 44. The first movable plate 41 is connected to the drive assembly, which moves it back and forth as a whole; the first cylinder 42 drives the suction cup assembly 44 on the first lifting plate 43 to move up and down to pick up bottle caps. The suction cup assembly 44 is equipped with a suction cup spring 45 to ensure that the bottle caps have a buffering force during the picking and placing process.

[0034] In a preferred embodiment, refer to Figure 5 The knocking dust removal mechanism 7 of the linear knocking dust removal machine includes a second movable plate 71, a second cylinder 72, a second lifting plate 73 and a knocking rod assembly 74. The second movable plate 71 is slidably connected to the chain belt 9, the second cylinder 72 is located on the second movable plate 71, the telescopic rod of the second cylinder 72 is connected to the second lifting plate 73, and the knocking rod assembly 74 is located on the second lifting plate 73. The knocking rod assembly 74 includes a fixed knocking rod 741, a movable knocking rod 742, a guide rod 743, a knocking rod cylinder 744, and a knocking rod cylinder mounting bracket 745. The fixed knocking rod 741 and the knocking rod cylinder mounting bracket 745 are respectively located on the front and rear sides of the bottom of the second lifting plate 73. The guide rod 743 is located between the fixed knocking rod 741 and the knocking rod cylinder mounting bracket 745. The knocking rod cylinder 744 is horizontally located on the knocking rod cylinder mounting bracket 745. The movable knocking rod 742 passes through the guide rod 743 and is connected to the telescopic rod of the knocking rod cylinder 744.

[0035] Specifically, the cap-tapping dust removal mechanism 7 taps the bottle caps up and down, causing the dust inside to be drawn away. It includes a second movable plate 71, a second cylinder 72, a second lifting plate 73, and a tapping rod assembly 74. The second movable plate 71 is connected to a drive assembly, allowing it to move back and forth. The second cylinder 72 drives the tapping rod assembly 74 on the second lifting plate 73 to move up and down, picking up the bottle caps and tapping them to knock the dust inside into the dust removal assembly for suction. The width of the tapping rod assembly 74 can be adjusted according to the width of the two sets of bottle caps. When adjustment is needed, the tapping rod cylinder 744 drives the movable tapping rod 742 connected to its telescopic rod to shift, adjusting the distance between the fixed tapping rod 741 and the movable tapping rod 742, allowing for flexible placement of the bottle caps.

[0036] In a preferred embodiment, refer to Figure 6 The dust removal component 10 of the linear cap-tapping dust removal machine includes a dust removal mounting base 101, a dust removal hood 102, and a dust removal nozzle 103. The two ends of the dust removal mounting base 101 are mounted on the mounting platform of the chassis 1. The dust removal nozzle 103 is located inside the dust removal hood 102. The bottom of the dust removal hood 102 is provided with an exhaust port 104. An exhaust fan is connected to the outside of the exhaust port 104 to remove the dust inside the bottle cap.

[0037] Specifically, the dust removal component 10 is provided in three sets, which are respectively set below the electrostatic dust removal station, the dust blowing station and the top and bottom cap tapping dust removal station. It includes a dust removal mounting base 101, a dust removal hood 102 and a dust removal nozzle 103. The dust removal mounting base 101 is used to install the dust removal component 10 on the workbench. The dust removal hood 102 removes dust from the bottle cap. The dust removal nozzle 324 is used to support the bottle cap and corresponds to the bottle cap to draw out the dust inside the bottle cap from the exhaust port 104.

[0038] In a preferred embodiment, refer to Figure 3 The drive assembly 8 of the linear tapping dust collector includes a motor 81, a drive wheel 82, a driven wheel 83, a timing belt 84, and a movable block 85. The output shaft of the motor 81 is connected to the drive wheel 82. The drive wheel 82 and the driven wheel 83 are connected by the timing belt 84. The movable block 85 is located on the timing belt 84 and drives the movable plate to move back and forth.

[0039] Specifically, the motor 81 of the drive assembly 8 drives the drive wheel 82 to rotate. Since the drive wheel 82 and the driven wheel 83 are connected by a synchronous belt 84, the motor 81 drives the movable block 85 on the synchronous belt 84 to move back and forth. The outer side of the movable block 85 is connected to the movable plate of the material picking mechanism 4 and the cover knocking dust removal mechanism 7. The material picking mechanism 4, the electrostatic dust removal mechanism 5 and the dust blowing mechanism 6 are connected to the same movable plate. Therefore, the drive assembly 8 can drive the material picking assembly 4, the electrostatic dust removal mechanism 5, the dust blowing mechanism 6 and the cover knocking assembly 7 to move back and forth.

[0040] The working principle of this utility model of linear tapping dust removal machine is as follows:

[0041] Bottle caps are conveyed to the bottom of the picking mechanism via a conveyor belt. Then, the picking cylinder of the picking mechanism 4 moves the bottle caps to the electrostatic dust removal station for electrostatic dust removal. Next, the picking cylinder of the electrostatic dust removal mechanism 5 moves the bottle caps to the dust blowing station for dust blowing. Then, the picking cylinder of the dust blowing mechanism 6 moves the bottle caps to the cap knocking dust removal station for top and bottom cap knocking dust removal. Finally, the picking cylinder of the cap knocking dust removal mechanism 7 moves the bottle caps to the chain belt 9 to complete the dust removal work of the bottle caps. Finally, the bottle caps are unloaded.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A linear tapping dust collector, characterized in that, It includes a chassis, a mounting bracket, a conveyor belt mechanism located below the mounting bracket, and a material handling mechanism, an electrostatic dust removal mechanism, a dust blowing mechanism, and a cap-knocking dust removal mechanism located on the mounting bracket; The mounting bracket is also equipped with two drive components and a chain plate belt. The two drive components are connected to the material handling mechanism, the electrostatic dust removal mechanism, the dust blowing mechanism and the cover knocking dust removal mechanism, driving the mechanisms on them to move on the chain plate belt. The conveyor belt mechanism includes a conveyor belt support and a conveyor belt mounted on the conveyor belt support. The rear end of the conveyor belt mechanism extends below the material handling mechanism. The material handling mechanism, the electrostatic dust removal mechanism, the dust blowing mechanism, and the cap knocking dust removal mechanism are arranged side by side. The mounting bracket is equipped with multiple dust removal components adapted to the electrostatic dust removal mechanism, the dust blowing mechanism, and the cap knocking dust removal mechanism.

2. The linear tapping dust collector according to claim 1, characterized in that, The material handling mechanism, electrostatic dust removal mechanism, and dust blowing mechanism have the same structure, including a first movable plate, a first cylinder, a first lifting plate, and a suction cup assembly. The first movable plate is slidably connected to the chain belt, the first cylinder is located on the first movable plate, the telescopic rod of the first cylinder is connected to the first lifting plate, and the suction cup assembly is located on the first lifting plate.

3. The linear tapping dust collector according to claim 1, characterized in that, The dust removal mechanism includes a second movable plate, a second cylinder, a second lifting plate, and a knocking rod assembly. The second movable plate is slidably connected to the chain belt, the second cylinder is located on the second movable plate, the telescopic rod of the second cylinder is connected to the second lifting plate, and the knocking rod assembly is located on the second lifting plate.

4. The linear tapping dust collector according to claim 3, characterized in that, The striking rod assembly includes a fixed striking rod, a movable striking rod, a guide rod, a striking rod cylinder, and a striking rod cylinder mounting bracket. The fixed striking rod and the striking rod cylinder mounting bracket are respectively located at the bottom of the second lifting plate. The guide rod is located between the fixed striking rod and the striking rod cylinder mounting bracket. The striking rod cylinder is horizontally mounted on the striking rod cylinder mounting bracket. The movable striking rod passes through the guide rod and is connected to the telescopic rod of the striking rod cylinder.

5. The linear tapping dust collector according to claim 1, characterized in that, The dust removal assembly includes a dust removal mounting base, a dust removal hood, and a dust removal nozzle. The two ends of the dust removal mounting base are mounted on the mounting platform of the chassis. The dust removal nozzle is located inside the dust removal hood. The bottom of the dust removal hood is provided with an exhaust port. An exhaust fan is connected to the outside of the exhaust port to remove the dust from inside the bottle cap.

6. The linear tapping dust collector according to claim 1, characterized in that, The drive assembly includes a motor, a drive wheel, a driven wheel, a timing belt, and a movable block. The output shaft of the motor is connected to the drive wheel, the drive wheel and the driven wheel are connected by the timing belt, and the movable block is mounted on the timing belt to drive the movable plate to move back and forth.

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