Inner wall flushing mechanism for oxygenation reaction kettle

Abstract

The utility model relates to the technical field of reaction kettle flushing, and discloses an inner wall flushing mechanism for an oxygenation reaction kettle, which comprises a bottom plate, the top of the bottom plate is fixedly connected with a support table, one side of the top of the bottom plate is fixedly connected with a telescopic frame, and the inside of the support table is movably connected with the reaction kettle. The first motor drives the rotating rod to rotate, the rotating rod drives the fluted disc to rotate through the gear, the fluted disc drives the threaded column to rotate through the second motor, the threaded column drives the washing machine to move through the moving block, the washing machine can wash the inner cavity of the reaction kettle conveniently, and meanwhile the fluted disc drives the water storage tank, the conveying hose, the scraping plate and the brush plate to rotate; and when the flushing area needs to be adjusted, a second motor drives a threaded column to rotate, the threaded column drives a flushing machine to move through a moving block, the flushing area of the mechanism is conveniently enlarged, and therefore the purpose that the mechanism cleans the inner wall of the reaction kettle in multiple modes is achieved.

Description

Technical Field

[0001] This utility model relates to the field of reactor flushing technology, and in particular to an internal wall flushing mechanism for an oxygenation reactor. Background Technology

[0002] A reaction vessel is a piece of equipment used for chemical reactions, physicochemical processes, and laboratory research. It is typically made of steel plates of a certain thickness, possessing high corrosion resistance and the ability to withstand high temperatures and pressures. It is widely used in pharmaceuticals, chemicals, food processing, and other fields to meet the needs of different processes. Depending on different process requirements, it can be divided into atmospheric pressure reaction vessels, high-pressure reaction vessels, vacuum reaction vessels, etc. It can accommodate chemical reactions under high pressure and high temperature conditions, and heating or cooling operations can be performed during the reaction to regulate the reaction rate and product yield. It is widely used in pharmaceuticals, polymer industries, organic synthesis, and other fields, and is an indispensable tool in the chemical industry.

[0003] Existing internal wall flushing mechanisms for oxygenation reactors typically require manual operation of the flushing device to clean the reactor interior. This process is complex and repetitive, increasing labor costs, reducing cleaning effectiveness, and consequently impacting work efficiency. Therefore, those skilled in the art have provided an internal wall flushing mechanism for oxygenation reactors to address the problems described in the background section. Utility Model Content

[0004] To address the issues of complex and simplistic operation procedures, increased manpower consumption, and reduced cleaning effectiveness of traditional oxygenation reactor internal wall rinsing mechanisms, this invention provides an internal wall rinsing mechanism for oxygenation reactors.

[0005] This utility model provides an inner wall rinsing mechanism for an oxygenation reactor, employing the following technical solution:

[0006] An internal wall flushing mechanism for an oxygenation reactor includes a base plate, a support platform fixedly connected to the top of the base plate, and a telescopic frame fixedly connected to one side of the top of the base plate. The reactor is movably connected inside the support platform. A rotating mechanism is installed inside the support platform, and an auxiliary mechanism is installed inside the telescopic frame. The rotating mechanism includes a first motor, a rotating rod, a gear, a gear plate, a second motor, a threaded column, a moving block, a water tank, a conveying hose, a flushing machine, a scraper, and a brush plate. The first motor is fixed inside the support platform, the rotating rod is fixed to the top of the first motor, and the top of the rotating rod extends to the outside of the support platform. The gear is fixed to the top of the rotating rod, and the gear plate meshes with the reactor. The gear is mounted on one side of the gear, the gear disc is movable at the top of the reactor, the second motor is mounted on the top of the gear disc, the threaded column is fixed to the bottom of the second motor, the bottom of the threaded column passes through the gear disc and extends into the reactor, the moving block is threaded onto the surface of the threaded column, the water tank is fixed to both sides of the top of the gear disc, the conveying hose is connected to the bottom of the water tank, the bottom of the conveying hose passes through the gear disc and extends into the reactor, the flushing machine is fixed to the surface of the moving block, the bottom of the conveying hose is connected to the surface of the flushing machine, the scraper is fixed to both sides of the bottom of the gear disc, the brush plate is fixed to the bottom of the scraper, and both the surface of the scraper and the surface of the brush plate are movably connected to the inner cavity of the reactor.

[0007] Optionally, the auxiliary mechanism includes a chassis, a rotating block, a support plate, and a movable plate. The chassis is fixed to the surface of the second motor, and the bottom of the chassis is fixedly connected to the top of the gear plate. The bottom of the threaded column extends to the outside of the chassis. The rotating block is fixed to the top of the chassis, and the top of the rotating block extends into the telescopic frame and moves within the telescopic frame via a bearing. The support plate is fixed to the surface of the chassis and extends into the telescopic frame. The movable plate is fixed to the top of the support plate, and the surface of the movable plate is movably connected to the inner wall of the telescopic frame.

[0008] Optionally, an anti-slip plate is fixedly connected to the bottom of the base plate, and the bottom of the anti-slip plate is provided with anti-slip texture.

[0009] Optionally, the bottom of the reactor is connected to a water outlet pipe, and an intelligent control valve is fitted on the surface of the water outlet pipe.

[0010] Optionally, a water inlet is provided on one side of the top of the water storage tank, and a sealing cover is movably connected inside the water inlet, with the top of the sealing cover extending to the outside of the water storage tank.

[0011] Optionally, reinforcing pads are fixedly connected to both sides of the top of the support platform, and one side of the reinforcing pad is movably connected to the surface of the reactor.

[0012] Optionally, a support ring is fixedly connected to the bottom of the toothed disc, and the bottom of the support ring extends to the inner wall of the reactor.

[0013] Optionally, the bottom of the telescopic frame is provided with a movable groove, and the surfaces of the support plate and the movable plate are movably connected to the inner wall of the movable groove.

[0014] In summary, this utility model has the following beneficial effects:

[0015] 1. This utility model uses a first motor to drive a rotating rod to rotate, which in turn uses a gear to drive a geared disc to rotate. The geared disc uses a second motor to drive a threaded column to rotate, and the threaded column uses a moving block to move the flushing machine, facilitating the flushing machine to clean the inner cavity of the reactor. At the same time, the geared disc drives the water tank, delivery hose, scraper, and brush plate to rotate, facilitating the cleaning of the inner wall of the reactor. When it is necessary to adjust the flushing area, the second motor drives the threaded column to rotate, and the threaded column uses a moving block to move the flushing machine, which facilitates expanding the flushing area of ​​the mechanism. Thus, the mechanism can achieve the purpose of cleaning the inner wall of the reactor in multiple ways.

[0016] 2. This utility model improves the stability of the geared disc when it rotates on the top of the reactor by coordinating the operation of the housing, rotating block, support plate and movable plate. This allows the geared disc to smoothly drive the second motor, threaded column, moving block, water tank, conveying hose, flushing machine, scraper and brush plate to rotate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a side view of the structure of this utility model.

[0019] Figure 3 This is a cross-sectional structural diagram of the reaction vessel of this utility model.

[0020] Figure 4 This is a cross-sectional structural diagram of the support platform of this utility model.

[0021] Figure 5 This is a cross-sectional structural diagram of the telescopic frame of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Base plate; 2. Support platform; 3. Telescopic frame; 4. Reactor; 51. First motor; 52. Rotating rod; 53. Gear; 54. Gear disc; 55. Second motor; 56. Threaded column; 57. Moving block; 58. Water tank; 59. Conveying hose; 510. Washing machine; 512. Scraper; 513. Brush plate; 61. Chassis; 62. Rotating block; 63. Support plate; 64. Movable plate; 7. Anti-slip plate; 8. Water outlet pipe; 9. Water inlet; 10. Reinforcing pad; 11. Support ring; 12. Movable groove. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0025] Example 1:

[0026] Please refer to Figure 1-5 An internal wall rinsing mechanism for an oxygenation reactor includes a base plate 1, a support platform 2 fixedly connected to the top of the base plate 1, a telescopic frame 3 fixedly connected to one side of the top of the base plate 1, a reactor 4 movably connected inside the support platform 2, a rotating mechanism inside the support platform 2, and an auxiliary mechanism inside the telescopic frame 3. The rotating mechanism includes a first motor 51, a rotating rod 52, a gear 53, a gear plate 54, a second motor 55, a threaded column 56, a moving block 57, a water tank 58, a conveying hose 59, a rinsing machine 510, a scraper 512, and a brush plate 513. The first motor 51 is fixed inside the support platform 2, the rotating rod 52 is fixed to the top of the first motor 51, and the top of the rotating rod 52 extends to the outside of the support platform 2. The gear 53 is fixed to the top of the rotating rod 52, and the gear plate 54 meshes with the support platform 2. On one side of gear 53, gear disc 54 is movable on the top of reactor 4. Second motor 55 is provided on the top of gear disc 54. Threaded column 56 is fixed to the bottom of second motor 55. The bottom of threaded column 56 passes through gear disc 54 and extends into reactor 4. Moving block 57 is threaded onto the surface of threaded column 56. Water tank 58 is fixed on both sides of the top of gear disc 54. Delivery hose 59 is connected to the bottom of water tank 58. The bottom of delivery hose 59 passes through gear disc 54 and extends into reactor 4. Washing machine 510 is fixed to the surface of moving block 57. The bottom of delivery hose 59 is connected to the surface of washing machine 510. Scraper 512 is fixed on both sides of the bottom of gear disc 54. Brush plate 513 is fixed to the bottom of scraper 512. The surfaces of scraper 512 and brush plate 513 are movably connected to the inner cavity of reactor 4.

[0027] In this embodiment: a support platform 2 is mounted on a base plate 1, a reactor 4 is mounted inside the support platform 2, extending the reactor 4 to the bottom of the support platform 2, a telescopic frame 3 is mounted on one side of the top of the base plate 1, a first motor 51 is mounted inside the support platform 2, a rotating rod 52 is mounted on the shaft of the first motor 51, extending the rotating rod 52 to the outside of the support platform 2, a gear 53 is mounted on the rotating rod 52, and a gear disc 54 is mounted on the surface of the gear 53, ensuring that the teeth of the gear 53 and the teeth of the gear disc 54 maintain meshing contact. The bottom of the gear disc 54 maintains movable contact with the top of the reactor 4. A second motor 55 is mounted on the gear disc 54. The column 56 is installed on the shaft of the second motor 55. The threaded column 56 passes through the toothed disc 54 and extends into the reactor 4. The moving block 57 is installed on the threaded column 56 through the internal thread. Two water tanks 58 are installed on the toothed disc 54. The conveying hose 59 is installed at the bottom of the water tank 58. The conveying hose 59 passes through the toothed disc 54 and extends into the reactor 4. Two flushing machines 510 are installed on the surface of the moving block 57, so that the bottom of the conveying hose 59 is installed on the flushing machine 510. Two scrapers 512 are installed on both sides of the bottom of the toothed disc 54. The brush plate 513 is installed at the bottom of the scraper 512 to facilitate flushing and cleaning inside the reactor 4.

[0028] Example 2:

[0029] Reference Figure 1-5 The auxiliary mechanism includes a housing 61, a rotating block 62, a support plate 63, and a movable plate 64. The housing 61 is fixed to the surface of the second motor 55, and the bottom of the housing 61 is fixedly connected to the top of the gear plate 54. The bottom of the threaded column 56 extends to the outside of the housing 61. The rotating block 62 is fixed to the top of the housing 61, and the top of the rotating block 62 extends into the telescopic frame 3 and moves within the telescopic frame 3 via bearings. The support plate 63 is fixed to the surface of the housing 61 and extends into the telescopic frame 3. The movable plate 64 is fixed to the top of the support plate 63, and the surface of the movable plate 64 is movably connected to the inner wall of the telescopic frame 3. An anti-slip plate 7 is fixedly connected to the bottom of the base plate 1. The bottom of the anti-slip plate 7 is provided with anti-slip texture. The bottom of the reactor 4 is connected to the water outlet pipe 8, and the surface of the water outlet pipe 8 is fitted with an intelligent control valve. The top of the water storage tank 58 is provided with a water inlet 9, and a sealing cover is movably connected inside the water inlet 9. The top of the sealing cover extends to the outside of the water storage tank 58. The top of the support platform 2 is fixedly connected with reinforcing pads 10 on both sides. One side of the reinforcing pad 10 is movably connected to the surface of the reactor 4. The bottom of the toothed disc 54 is fixedly connected with a support ring 11, and the bottom of the support ring 11 extends to the inner wall of the reactor 4. The bottom of the telescopic frame 3 is provided with a movable groove 12, and the surfaces of the support plate 63 and the movable plate 64 are movably connected to the inner wall of the movable groove 12.

[0030] In this embodiment: the chassis 61 is mounted on the gear disc 54, and the second motor 55 is fixed inside the chassis 61. The rotating block 62 is mounted on the chassis 61 and is installed inside the telescopic frame 3 using bearings. Two support plates 63 are mounted on the surface of the chassis 61 and extend into the telescopic frame 3. A movable plate 64 is mounted on the support plates 63 to improve the stability of the gear disc 54 when it rotates on top of the reactor 4. An anti-slip plate 7 is installed at the bottom of the base plate 1 to increase the friction between the base plate 1 and the ground, thereby improving the stability of the base plate 1. A water outlet pipe 8 equipped with an intelligent control valve is installed in the reactor... The bottom of the reactor 4 facilitates the control of the discharge of rinsing water inside the reactor 4. The water inlet 9 is located at the top of the water storage tank 58 to facilitate the addition of rinsing water into the water storage tank 58. The reinforcing pad 10 is installed at the bottom of the support platform 2 to keep the reinforcing pad 10 in contact with the surface of the reactor 4, thereby improving the stability of the reactor 4 within the support platform 2. The support ring 11 is installed at the bottom of the toothed disc 54 to extend to the inner wall of the reactor 4, facilitating the rotation of the toothed disc 54 at the top of the reactor 4. The movable groove 12 is located within the telescopic frame 3 to facilitate the rotation of the support plate 63 and the movable plate 64 within the telescopic frame 3.

[0031] The implementation principle of this utility model is as follows: In use, the reactor 4 is installed inside the support platform 2. Then, the telescopic frame 3 is started. The telescopic frame 3 uses the connection between the housing 61, the rotating block 62, the support plate 63, and the movable plate 64 to drive the gear plate 54 to move to the top of the reactor 4, so that the threaded column 56, the movable block 57, the water tank 58, the conveying hose 59, the flushing machine 510, the scraper 512, and the brush plate 513 enter the interior of the reactor 4. At the same time, the teeth of the gear plate 54 and the teeth of the gear 53 are in meshing contact. Then, the first motor 51 is started, and the first motor 51 drives the rotation... Rotating rod 52 drives gear 53 to rotate, which in turn drives gear disc 54 to rotate. This causes gear disc 54 to simultaneously drive threaded column 56, moving block 57, water tank 58, conveying hose 59, flushing machine 510, scraper 512, and brush plate 513 to rotate, facilitating the cleaning of the inner wall of reactor 4. At the same time, the second motor 55 is started, which drives threaded column 56 to rotate. Threaded column 56 drives moving block 57 to move up and down, and moving block 57 drives flushing machine 510 to move, facilitating the adjustment of flushing machine 510 while flushing the inner cavity of reactor 4.

[0032] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. An inner wall flushing mechanism for an oxygenation reactor, comprising a base plate (1), characterized in that: The bottom plate (1) is fixedly connected to the top of the support platform (2), and the top side of the bottom plate (1) is fixedly connected to the telescopic frame (3). The support platform (2) is movably connected to the reactor (4). The support platform (2) is equipped with a rotating mechanism, and the telescopic frame (3) is equipped with an auxiliary mechanism. The rotating mechanism includes a first motor (51), a rotating rod (52), a gear (53), a gear disc (54), a second motor (55), a threaded column (56), a moving block (57), a water tank (58), a conveying hose (59), a flushing machine (510), a scraper (512), and a brush plate (513). The first motor (51) is fixed inside the support platform (2). The rotating rod (52) is fixed to the top of the first motor (51), and the top of the rotating rod (52) extends to the outside of the support platform (2). The gear (53) is fixed to the top of the rotating rod (52). The gear disc (54) meshes with one side of the gear (53). The gear disc (54) moves on the top of the reactor (4). The second motor (55) is equipped with the top of the gear disc (54). The threaded column (56) is fixed to the second motor. (55) At the bottom, the bottom of the threaded column (56) penetrates the toothed disc (54) and extends into the interior of the reactor (4). The moving block (57) is threaded onto the surface of the threaded column (56). The water tank (58) is fixed on both sides of the top of the toothed disc (54). The conveying hose (59) is connected to the bottom of the water tank (58). The bottom of the conveying hose (59) penetrates the toothed disc (54) and extends into the interior of the reactor (4). The rinsing machine (510) is fixed on the surface of the moving block (57). The bottom of the conveying hose (59) is connected to the surface of the rinsing machine (510). The scraper (512) is fixed on both sides of the bottom of the toothed disc (54). The brush plate (513) is fixed on the bottom of the scraper (512). The surfaces of the scraper (512) and the brush plate (513) are movably connected to the inner cavity of the reactor (4).

2. The inner wall flushing mechanism for an oxygenation reactor according to claim 1, characterized in that: The auxiliary mechanism includes a housing (61), a rotating block (62), a support plate (63), and a movable plate (64). The housing (61) is fixed to the surface of the second motor (55). The bottom of the housing (61) is fixedly connected to the top of the gear plate (54). The bottom of the threaded column (56) extends to the outside of the housing (61). The rotating block (62) is fixed to the top of the housing (61). The top of the rotating block (62) extends into the telescopic frame (3) and moves within the telescopic frame (3) via a bearing. The support plate (63) is fixed to the surface of the housing (61). The support plate (63) extends into the inside of the telescopic frame (3). The movable plate (64) is fixed to the top of the support plate (63). The surface of the movable plate (64) is movably connected to the inner wall of the telescopic frame (3).

3. The inner wall flushing mechanism for an oxygenation reactor according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to an anti-slip plate (7), and the bottom of the anti-slip plate (7) is provided with anti-slip texture.

4. The inner wall flushing mechanism for an oxygenation reactor according to claim 1, characterized in that: The bottom of the reactor (4) is connected to a water outlet pipe (8), and an intelligent control valve is fitted on the surface of the water outlet pipe (8).

5. The inner wall flushing mechanism for an oxygenation reactor according to claim 1, characterized in that: The water tank (58) has a water inlet (9) on one side of its top. A sealing cover is movably connected inside the water inlet (9), and the top of the sealing cover extends to the outside of the water tank (58).

6. The inner wall flushing mechanism for an oxygenation reactor according to claim 1, characterized in that: The support platform (2) has a reinforcing pad (10) fixedly connected to both sides of its top, and one side of the reinforcing pad (10) is movably connected to the surface of the reactor (4).

7. The inner wall flushing mechanism for an oxygenation reactor according to claim 1, characterized in that: A support ring (11) is fixedly connected to the bottom of the toothed disc (54), and the bottom of the support ring (11) extends to the inner wall of the reactor (4).

8. The inner wall flushing mechanism for an oxygenation reactor according to claim 2, characterized in that: The telescopic frame (3) has a movable groove (12) at its bottom, and the surfaces of the support plate (63) and the movable plate (64) are movably connected to the inner wall of the movable groove (12).

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