A device for green construction of thickened cement premixed mortar
By designing a device with a mixing tank and a lifting mechanism, the device achieves all-round mixing and convenient cleaning of thickened cement premixed mortar, solving the problems of uneven mixing and inconvenient cleaning in existing technologies, and improving construction quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIUCHENG COUNTY GUIYU NON-FERROUS METAL CO LTD
- Filing Date
- 2024-10-30
- Publication Date
- 2026-05-26
AI Technical Summary
Existing green construction mixing equipment results in uneven mixing and inconvenient cleaning when mixing thickened cement premixed mortar, affecting quality and efficiency.
The device design includes a mixing tank, equipment ring, and lifting mechanism. The mixing mechanism achieves all-round mixing through the circumferential revolution and rotation of the mixing rod and the mixing paddle, and the lifting mechanism separates the mixing paddle from the mixing tank for easy cleaning.
It achieves thorough mixing of thickened cement premixed mortar, improves quality, simplifies the cleaning process of mixing tanks and mixing paddles, and reduces work intensity.
Smart Images

Figure CN224275592U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction equipment technology, specifically to a device for green construction of thickened cement premixed mortar. Background Technology
[0002] Green construction refers to construction activities that, while ensuring basic requirements such as quality and safety, maximize resource conservation and minimize negative environmental impacts through scientific management and technological advancements, thereby achieving the goals of saving resources, reducing environmental impact, and protecting the environment.
[0003] Thickened cement premixed mortar is made by mixing cement, sea sand, aluminum slag, methylcellulose, basalt fiber, thickener and polycarboxylate superplasticizer. The thickened cement premixed mortar prepared by this method not only reduces costs, but also realizes the reuse of industrial waste such as aluminum slag, which is conducive to environmental protection and resource recycling.
[0004] However, existing green construction mixing equipment still has some shortcomings when mixing thickened cement premixed mortar:
[0005] 1. In the existing technology, when mixing thickened cement premixed mortar, most green construction mixing equipment mixes the slurry in the center, making it difficult to mix the slurry in the surrounding area evenly. This results in incomplete mixing and poor mixing effect, which in turn affects the quality of the prepared thickened cement premixed mortar.
[0006] 2. At the same time, the mixing components of the mixing equipment cannot be separated from the mixing tank, which makes it difficult to clean the slurry adhering to the mixing tank and the mixing paddle. This makes cleaning the mixing tank and the mixing paddle inconvenient and requires a high level of cleaning effort. Utility Model Content
[0007] In order to solve the above problems, the purpose of this utility model is to provide a device for green construction of thickened cement premixed mortar.
[0008] To solve the above technical problems, the present invention adopts the following technical solution: a device for green construction of thickened cement premixed mortar, including a mixing tank, an equipment ring detachably installed on the upper end face of the mixing tank, a U-shaped equipment frame fixedly installed on the outer wall of the equipment ring, a mixing mechanism on the equipment ring, and a lifting mechanism on the U-shaped equipment frame;
[0009] The stirring mechanism includes a U-shaped fixed frame, with stirring rods rotatably mounted at both ends of the U-shaped fixed frame. Stirring paddles are fixedly mounted on each of the two stirring rods. A rotating shaft is rotatably mounted on the U-shaped fixed frame. A circular guide rail is fixedly mounted on the inner wall of the equipment ring. Two arc-shaped blocks are slidably mounted on the circular guide rail. Each of the two arc-shaped blocks has a connecting groove. One end of the rotating shaft is in movable contact with the inner wall of one of the connecting grooves. A transmission gear is fixedly mounted on one end of the rotating shaft. A fixed gear plate is fixedly mounted on the inner wall of the equipment ring. The transmission gear and the fixed gear plate are meshed together. A first bevel gear is fixedly mounted on one end of each of the two stirring rods. Two second bevel gears are fixedly mounted on the other end of the rotating shaft. One of the second bevel gears and one of the first bevel gears are meshed together. A first motor is fixedly mounted on the outer wall of the equipment ring. A rotating rod is fixedly mounted on the drive output end of the first motor. A drive gear is fixedly mounted on one end of the rotating rod. A movable gear plate is fixedly mounted on the upper surface of each of the two arc-shaped blocks. The drive gear and the movable gear plate are meshed together.
[0010] Preferably, the lifting mechanism includes a frame plate, a connecting shaft is fixedly installed at one end of the frame plate, one end of the connecting shaft is rotatably connected to one end of the U-shaped fixed frame, the connecting shaft is coaxial with the mixing tank, a sliding groove is provided on the U-shaped equipment frame, a slider is slidably installed at one end of the sliding groove, and the other end of the frame plate is fixedly connected to one side of the slider.
[0011] A second motor is fixedly installed at one end of the U-shaped equipment frame, and a lead screw is fixedly installed at the drive output end of the second motor. The lead screw passes through the slide groove and is rotatably connected to the slider by a thread.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. In this utility model, by driving the two stirring rods and two stirring paddles in the stirring mechanism to revolve around the circumference and rotate on their own axis, the two stirring rods and two stirring paddles carry out all-round stirring of the thickened cement powder and sand in the mixing tank during the circumference and rotation process, thereby conveniently realizing the full stirring of the thickened cement powder and sand, and thus effectively improving the quality of the prepared thickened cement premixed mortar.
[0014] 2. In this utility model, the slider of the driving lifting mechanism slides upward, and the slider raises the U-shaped fixing frame, stirring rod and stirring paddle vertically through the frame plate and connecting shaft, so that the stirring paddle is separated from the mixing tank. This makes it easier for operators to wash the inner wall of the mixing tank and the stirring paddle, and wash away the attached slurry. This facilitates the cleaning of the inner wall of the mixing tank and the stirring paddle, thereby effectively improving the convenience of cleaning the attached slurry and reducing the cleaning intensity of the operators. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of a device for green construction of thickened cement premixed mortar according to the present invention.
[0017] Figure 2 This is a schematic diagram showing the separation structure of the equipment ring, stirring mechanism, and lifting mechanism from the stirring tank in this utility model.
[0018] Figure 3 This is a schematic diagram showing the connection between the stirring mechanism and the lifting mechanism of this utility model, as well as a cross-sectional view of the equipment ring.
[0019] Figure 4 This utility model Figure 3 Enlarged schematic diagram of part A in the diagram.
[0020] Figure 5 This utility model Figure 3 Enlarged schematic diagram of part B in the diagram.
[0021] Figure 6 This utility model Figure 3 Enlarged schematic diagram of part C in the diagram.
[0022] Figure 7 This is a schematic diagram of the separation structure of the rotating shaft and the arc-shaped block of this utility model.
[0023] In the diagram: 1. Mixing tank; 11. Slurry discharge pipe; 12. Threaded hole; 2. Equipment ring; 21. Mounting bolt; 22. U-shaped equipment frame; 3. Mixing mechanism; 31. U-shaped fixing frame; 32. Mixing rod; 321. First bevel gear; 33. Mixing paddle; 34. Rotating shaft; 341. Second bevel gear; 35. Circular guide rail; 36. Arc block; 37. Connecting groove; 38. Transmission gear; 39. Fixed gear disc; 4. First motor; 41. First fixing block; 42. Rotating rod; 43. Drive gear; 44. Movable gear disc; 5. Lifting mechanism; 51. Frame plate; 52. Connecting shaft; 53. Slide groove; 54. Sliding block; 55. Second motor; 56. Second fixing block; 57. Lead screw. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example: Figure 1-7 As shown, this utility model provides a device for green construction of thickened cement premixed mortar, including a mixing tank 1. A slurry discharge pipe 11 is fixedly installed on the bottom end face of the mixing tank 1. After the thickened cement premixed mortar is prepared by mixing, it can be discharged through the slurry discharge pipe 11. An equipment ring 2 is detachably installed on the upper end face of the mixing tank 1. Four threaded holes 12 are arranged in a ring array on the outer wall of the mixing tank 1. Four mounting bolts 21 are arranged in a ring array and rotatably installed on the outer wall of the equipment ring 2. One of the mounting bolts 21 is threadedly connected to the inner wall of one of the threaded holes 12. By rotating the mounting bolt 21, the mounting bolt 21 is separated from the threaded hole 12, and the equipment ring can be removed. 2. Remove from mixing tank 1 to facilitate inspection and maintenance of mixing mechanism 3 on equipment ring 2. U-shaped equipment frame 22 is fixedly installed on the outer wall of equipment ring 2. Mixing mechanism 3 is provided on equipment ring 2. Lifting mechanism 5 is provided on U-shaped equipment frame 22. By setting mixing mechanism 3 and lifting mechanism 5, mixing mechanism 3 can mix thickened cement premixed mortar in mixing tank 1 in all directions. Lifting mechanism 5 can adjust the mixing position of mixing mechanism 3, so that thickened cement powder and sand can be mixed in all directions to improve the mixing effect. At the same time, lifting mechanism 5 can raise mixing mechanism 3, so that operators can clean the inner wall of mixing tank 1.
[0026] The stirring mechanism 3 includes a U-shaped fixed frame 31, with stirring rods 32 rotatably mounted at both ends of the U-shaped fixed frame 31. Stirring paddles 33 are fixedly mounted on each of the two stirring rods 32. A rotating shaft 34 is rotatably mounted on the U-shaped fixed frame 31. A circular guide rail 35 is fixedly mounted on the inner wall of the equipment ring 2. Two arc-shaped blocks 36 are slidably mounted on the circular guide rail 35. Each of the two arc-shaped blocks 36 has a connecting groove 37. One end of the rotating shaft 34 is in movable contact with the inner wall of one of the connecting grooves 37. By providing the connecting groove 37, the arc-shaped block 36 can cause the rotating shaft 34 to rotate circumferentially through the connecting groove 37. Simultaneously, After stirring, when the rotating shaft 34 rises vertically, it can disengage from the arc-shaped block 36 through the connecting groove 37. The arc-shaped block 36 then slides circumferentially on the circular guide rail 35. The arc-shaped block 36, through the connecting groove 37, causes the rotating shaft 34 to rotate circumferentially. The rotating shaft 34, through the U-shaped fixing frame 31, causes the two stirring rods 32 and two stirring paddles 33 to rotate circumferentially within the mixing tank 1. A transmission gear 38 is fixedly installed at one end of the rotating shaft 34. A fixed gear disc 39 is fixedly installed on the inner wall of the equipment ring 2. The transmission gear 38 and the fixed gear disc 39 mesh with each other. When the rotating shaft 34 rotates circumferentially, the transmission gear 38 engages with the fixed gear disc. The fixed gear 39 rotates in a circular motion, forcing the transmission gear 38 to rotate. The transmission gear 38 causes the rotating shaft 34 to rotate. One end of each of the two stirring rods 32 is fixedly equipped with a first bevel gear 321, and the other end of the rotating shaft 34 is fixedly equipped with two second bevel gears 341. One of the second bevel gears 341 meshes with one of the first bevel gears 321. When the rotating shaft 34 rotates, it can cause the first bevel gear 321 to rotate via the second bevel gears 341, which in turn causes the stirring rods 32 to rotate. A first motor 4 is fixedly mounted on the outer wall of the equipment ring 2, and the fixed end of the first motor 4 is fixed... A first fixed block 41 is installed, one end of which is fixedly connected to the outer wall of the equipment ring 2. A rotating rod 42 is fixedly installed at the drive output end of the first motor 4. A drive gear 43 is fixedly installed at one end of the rotating rod 42. A movable gear 44 is fixedly installed on the upper surface of the two arc-shaped blocks 36. The drive gear 43 and the movable gear 44 are meshed together. When the first motor 4 is turned on, the drive shaft of the first motor 4 can make the rotating rod 42 rotate. The rotating rod 42 makes the drive gear 43 rotate. The drive gear 43 makes the movable gear 44 rotate. The movable gear 44 makes the arc-shaped blocks 36 slide circumferentially on the circular guide rail 35.
[0027] The lifting mechanism 5 includes a frame plate 51. A connecting shaft 52 is fixedly installed at one end of the frame plate 51. One end of the connecting shaft 52 is rotatably connected to one end of the U-shaped fixed frame 31. The connecting shaft 52 is coaxial with the mixing tank 1. When the U-shaped fixed frame 31 revolves, it revolves around the axis of the connecting shaft 52. The connecting shaft 52 and the U-shaped fixed frame 31 are damped, so the U-shaped fixed frame 31 will not revolve on its own without external force. A slide groove 53 is provided on the U-shaped equipment frame 22. A slider 54 is slidably installed at one end of the slide groove 53. The other end of the frame plate 51 is fixedly connected to one side of the slider 54. By driving the slider 54 in the slide groove 53... The slider 54 slides vertically within the slide groove 53. The U-shaped fixed frame 31, stirring rod 32, and stirring paddle 33 can be vertically raised through the frame plate 51 and connecting shaft 52. A second motor 55 is fixedly installed at one end of the U-shaped equipment frame 22. A second fixed block 56 is fixedly installed at the fixed end of the second motor 55. One end of the second fixed block 56 is fixedly connected to one end of the U-shaped equipment frame 22. A lead screw 57 is fixedly installed at the drive output end of the second motor 55. The lead screw 57 passes through the slide groove 53 and is threadedly connected to the slider 54. By turning on the second motor 55, the drive shaft of the second motor 55 can make the lead screw 57 rotate. The lead screw 57 can drive the slider 54 to slide vertically within the slide groove 53.
[0028] Working principle: When thickened cement mortar needs to be prepared, the operator first pours the thickened cement powder and sand into the mixing tank 1, and then turns on the first motor 4. The drive shaft of the first motor 4 rotates the drive gear 43 through the rotating rod 42. The drive gear 43 rotates the movable gear disk 44. The movable gear disk 44 causes the two arc-shaped blocks 36 to slide circumferentially on the circular guide rail 35. The two arc-shaped blocks 36, through the connecting groove 37, cause the rotating shaft 34, the transmission gear 38, the U-shaped fixing frame 31, the two stirring rods 32, and the two stirring paddles 33 to rotate circumferentially within the mixing tank 1. Simultaneously, the fixed gear disc 39 forces the transmission gear 38 to rotate, which in turn causes the rotating shaft 34 to rotate. The rotating shaft 34, through two second bevel gears 341 and two first bevel gears 321, causes the two stirring rods 32 to rotate and the two stirring paddles 33 to rotate. At this time, the two stirring paddles 33 revolve around the mixing tank 1 and rotate on their own axis, thus performing all-round mixing of the thickened cement powder and sand in the mixing tank 1. This facilitates the full mixing of the thickened cement powder and sand, thereby effectively improving the quality of the prepared thickened cement premixed mortar.
[0029] After the mixing operation is completed, the thickened cement premixed mortar in the mixing tank 1 is discharged through the slurry discharge pipe 11. At this time, the operator turns on the second motor 55. The drive shaft of the second motor 55 causes the lead screw 57 to rotate. The lead screw 57 drives the slider 54 to slide vertically upward in the slide groove 53. The slider 54 causes the U-shaped fixing frame 31, the two mixing rods 32 and the two mixing paddles 33 to rise vertically through the frame plate 51 and the connecting shaft 52 until the two mixing paddles 33 are completely separated from the mixing tank 1. Then the second motor 55 is turned off. At this time, the operator can use an external spray gun to wash the inner wall of the mixing tank 1 and the mixing paddles 33 to wash away the attached slurry. The washed-away slurry and the washing water are discharged through the slurry discharge pipe 11, thus conveniently cleaning the inner wall of the mixing tank 1 and the mixing paddles 33. This effectively improves the convenience of cleaning the attached slurry and reduces the cleaning intensity of the operator.
[0030] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A device for green construction of thickened cement premixed mortar, comprising a mixing tank (1), characterized in that: The upper end face of the mixing tank (1) is detachably equipped with an equipment ring (2), and a U-shaped equipment frame (22) is fixedly installed on the outer wall of the equipment ring (2). The equipment ring (2) is provided with a stirring mechanism (3), and the U-shaped equipment frame (22) is provided with a lifting mechanism (5). The stirring mechanism (3) includes a U-shaped fixed frame (31), with stirring rods (32) rotatably mounted at both ends of the U-shaped fixed frame (31). Stirring paddles (33) are fixedly mounted on both stirring rods (32). A rotating shaft (34) is rotatably mounted on the U-shaped fixed frame (31). A circular guide rail (35) is fixedly mounted on the inner wall of the equipment ring (2). Two arc-shaped blocks (36) are slidably mounted on the circular guide rail (35). A connecting groove (37) is provided on each of the two arc-shaped blocks (36). One end of the rotating shaft (34) is in contact with the inner wall of one of the connecting grooves (37). A transmission gear (38) is fixedly mounted on one end of the rotating shaft (34). A fixed gear plate is fixedly mounted on the inner wall of the equipment ring (2). (39) The transmission gear (38) and the fixed gear plate (39) are meshed and connected. One end of each of the two stirring rods (32) is fixedly installed with a first bevel gear (321). The other end of the rotating shaft (34) is fixedly installed with two second bevel gears (341). One of the second bevel gears (341) and one of the first bevel gears (321) are meshed and connected. The outer wall of the equipment ring (2) is fixedly provided with a first motor (4). The drive output end of the first motor (4) is fixedly installed with a rotating rod (42). One end of the rotating rod (42) is fixedly installed with a drive gear (43). The upper surface of the two arc blocks (36) is fixedly installed with a movable gear plate (44). The drive gear (43) and the movable gear plate (44) are meshed and connected.
2. The device for green construction of thickened cement premixed mortar as described in claim 1, characterized in that, A slurry discharge pipe (11) is fixedly installed on the bottom end face of the mixing tank (1).
3. The device for green construction of thickened cement premixed mortar as described in claim 1, characterized in that, The outer wall of the mixing tank (1) is provided with four threaded holes (12) arranged in an annular array. The outer wall of the equipment ring (2) is threaded with four mounting bolts (21) arranged in an annular array, one of which is threadedly connected to the inner wall of a threaded hole (12).
4. The device for green construction of thickened cement premixed mortar as described in claim 1, characterized in that, The first motor (4) has a first fixing block (41) fixedly installed at its fixed end, and one end of the first fixing block (41) is fixedly connected to the outer wall of the equipment ring (2).
5. The device for green construction of thickened cement premixed mortar as described in claim 1, characterized in that, The lifting mechanism (5) includes a frame plate (51), one end of which is fixedly mounted with a connecting shaft (52). One end of the connecting shaft (52) is rotatably connected to one end of the U-shaped fixed frame (31). The connecting shaft (52) is coaxial with the mixing tank (1). A sliding groove (53) is provided on the U-shaped equipment frame (22). A slider (54) is slidably mounted on one end of the sliding groove (53). The other end of the frame plate (51) is fixedly connected to one side of the slider (54).
6. The device for green construction of thickened cement premixed mortar as described in claim 5, characterized in that, A second motor (55) is fixedly installed at one end of the U-shaped equipment frame (22). A lead screw (57) is fixedly installed at the drive output end of the second motor (55). The lead screw (57) passes through the slide groove (53) and is threadedly connected to the slider (54).
7. The device for green construction of thickened cement premixed mortar as described in claim 6, characterized in that, The second motor (55) has a second fixing block (56) fixedly installed at its fixed end, and one end of the second fixing block (56) is fixedly connected to one end of the U-shaped equipment frame (22).